Zinc steam rapid condenser
By introducing a brush structure and a removable cover into the zinc vapor condenser, the problem of zinc powder sticking is solved, achieving efficient cooling and convenient cleaning, and reducing zinc powder waste.
Patent Information
- Application Number
- CN202420797447.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In existing zinc powder condensers, zinc powder tends to stick to the inner shell during the cooling process, affecting the cooling effect and causing resource waste.
A zinc vapor rapid condenser was designed, which adopts a brush structure and a detachable cover. The brushes brush off the zinc powder through the cooperation of a moving frame and a slider to avoid sticking. The detachable cover facilitates cleaning of the cooling pipes.
It effectively prevents zinc powder from sticking, improves cooling efficiency, reduces resource waste, and simplifies the cleaning process of cooling pipes.
Smart Images

Figure CN222313253U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zinc powder production, in particular to a zinc steam rapid condenser. Background Art
[0002] Zinc powder is widely used as a very important reducing agent in metallurgy, chemical industry, agriculture and forestry, medicine, dyes, batteries, ships, aviation, containers and other industries. When preparing zinc powder, the zinc ingot is heated to the melting point in the melting pool and melted into liquid; the liquid zinc flows into the evaporation pool and is isolated from the air, and continues to be heated to the boiling point. The zinc liquid evaporates into gas and enters the condenser to cool into zinc powder. The condenser is needed when cooling the zinc vapor.
[0003] In this regard, a Chinese utility model with authorization announcement number CN202129448U discloses a cooling system for a zinc powder condenser, which includes an inner shell and an outer shell. A zinc steam inlet pipe is provided on the upper part of the inner shell, a steam outlet and a reflux port are provided on the top of the inner shell, and the gap between the outer shell and the inner shell is a cooling water chamber. Two funnel-shaped collecting troughs are provided at the bottom of the inner shell, and a drop pipe is provided at the bottom of the collecting trough. The outer shell extends downward and wraps around the collecting trough.
[0004] The cooling system of the zinc powder condenser sets a cooling water chamber outside the inner shell and the funnel-shaped collecting trough, so that the zinc powder can continuously and efficiently form dust. The funnel-shaped collecting trough has a collecting effect on the zinc powder that forms powder, and its collection efficiency is high. However, when the cooling system of the zinc powder condenser is cooling zinc vapor, the internal zinc powder is easy to stick to the inner shell. The long-term sticky zinc powder will affect the cooling effect of the condenser and also cause a waste of resources. For this reason, we propose a zinc vapor rapid condenser to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a zinc vapor rapid condenser to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a zinc steam rapid condenser, comprising a shell, a groove is provided on the top surface of the shell, the bottom surface of the groove is fixedly connected to a cooling box, a slide groove 1 is provided on one side of the interior of the cooling box, the interior of the slide groove 1 is slidably connected to a slider 1, one side of the slider 1 is fixedly connected to a moving frame, the outer wall of the moving frame is fixedly connected to bristles, the bristles movably contact the inner wall of the cooling box, the bottom surface of the cooling box is fixedly connected to a feed pipe, the interior of the feed pipe is rotatably connected to a rotating shaft, and the circumferential side of the rotating shaft is fixedly connected to an auger blade; a plurality of slide grooves 2 are provided on both sides of the groove, a plurality of slide grooves 2 are slidably connected to a plurality of sliders 2, a plurality of sliders 2 are fixedly connected to both sides of the cover body, and the interior of the groove is fixedly connected to a cooling pipe.
[0007] Preferably, a square cavity is opened at the bottom of one side of the shell, one side of the square cavity is fixedly connected to the motor, the motor shaft is fixedly connected to the rotating shaft, the peripheral side of the rotating shaft is fixedly sleeved with bevel gear one, the bevel gear one is meshedly connected to bevel gear two, and the bevel gear two is fixedly connected to the reciprocating screw.
[0008] Preferably, the reciprocating screw is rotatably connected to slide groove one, the reciprocating screw is threadedly connected to slider one, and bevel gear one and bevel gear two are located inside the square cavity.
[0009] Preferably, a plurality of rack grooves are provided on both sides of the cover body, a plurality of racks are slidably connected inside the plurality of rack grooves, a plurality of racks are plugged into a plurality of sockets, and a plurality of sockets are provided at the bottom of both sides of the grooves.
[0010] Preferably, the rack is meshed with a gear, the gear is fixedly sleeved on a rotating rod, one side of the rack is fixedly connected to one end of a spring, and the other end of the spring is fixedly connected to one side of a rack groove, a plurality of gear grooves are opened on both sides of the cover body, the gear is located inside the gear groove, and the gear groove and the rack groove are connected to each other.
[0011] Preferably, one side of the cooling box is fixed and connected to the exhaust pipe, the other side of the cooling box is fixed and connected to the air intake pipe, one end of the cooling pipe is fixed and connected to the drain pipe, the other end of the cooling pipe is fixed and connected to the water inlet pipe, the top surface of the cover body is fixedly connected to the handle, and the bottom surface of the cooling box is fixedly connected to two unloading platforms.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model uses the cooperation of various components to brush off the zinc powder on the inner wall of the cooling box when cooling the zinc vapor, thereby preventing the zinc powder from adhering to the cooling box, thereby improving the cooling effect of the device and reducing the waste of zinc powder.
[0014] The cover body of the utility model is convenient to disassemble and assemble. When the cooling pipe needs to be cleaned, the cooling pipe can be cleaned by simply rotating the rotating rod to pull out the cover body, which is very convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is an explosion diagram of the utility model;
[0017] Figure 3 It is a cross-sectional schematic diagram of the utility model;
[0018] Figure 4 It is a partial cross-sectional schematic diagram of the utility model.
[0019] In the figure: 1. shell; 2. slot; 3. cooling box; 4. slide 1; 5. slider 1; 6. moving frame; 7. bristles; 8. feed pipe; 9. rotating shaft; 10. auger blade; 11. slide 2; 12. slider 2; 13. cover; 14. cooling pipe; 15. square cavity; 16. motor; 17. bevel gear 1; 18. bevel gear 2; 19. reciprocating screw; 20. rack groove; 21. rack; 22. jack; 23. gear; 24. gear groove; 25. spring; 26. rotating rod; 27. unloading platform; 28. exhaust pipe; 29. air inlet pipe; 30. drain pipe; 31. water inlet pipe; 32. handle. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1
[0022] Reference Figure 2-3, which is the first embodiment of the utility model, and provides a zinc vapor rapid condenser, including a shell 1, a slot 2 is provided on the top surface of the shell 1, and the bottom surface of the slot 2 is fixedly connected to a cooling box 3, a chute 4 is provided on one side of the cooling box 3, and a slider 5 is slidably connected inside the chute 4, and one side of the slider 5 is fixedly connected to a moving frame 6, and the outer wall of the moving frame 6 is fixedly connected to a brush 7, and the brush 7 movably contacts the inner wall of the cooling box 3, and the bottom surface of the cooling box 3 is fixedly connected to a feed pipe 8, and the feed pipe 8 is rotatably connected to a rotating shaft 9, and the rotating shaft 9 is fixedly connected to an auger blade 10 on the side; a plurality of chute 2s 11 are provided on both sides of the slot 2, and a plurality of sliders 12 are slidably connected inside the plurality of chute 2s 11, and the plurality of sliders 12 are fixedly connected to both sides of a cover 13, and a cooling pipe 14 is fixedly connected inside the slot 2, and the cooling pipe 14 is located in a cavity between the cooling box 3 and the cover 13. When in use, zinc vapor enters the cooling In the box 3, coolant is added to the cooling tube 14, and the coolant cooling box 3 is cooled. The zinc vapor in the cooling box 3 is pre-cooled and turned into powder, and the powder falls into the feeding pipe 8, and the rotating shaft 9 is rotated. The rotation of the rotating shaft 9 drives the auger blade 10 to rotate, and the auger blade 10 rotates to transport the zinc powder from the feeding pipe 8 out of the shell 1. While the rotating shaft 9 rotates, the slider 15 moves in the slide groove 14, and the movement of the slider 15 drives the moving frame 6 to move, and the movement of the moving frame 6 drives the brush 7 to move. The brush 7 brushes off the zinc powder sticking to the inner wall of the cooling box 3 to prevent the zinc powder from sticking to the cooling box 3. After the cooling tube 14 has been used for a long time and the refrigeration effect decreases, the cover 13 can be opened, and the cover 13 is pulled. The movement of the cover 13 drives the slider 2 12 to move in the slide groove 2 11. After the cover 13 is removed, it is convenient to clean the cooling tube 14, and the cooling efficiency of the cooling tube 14 can be improved after cleaning.
[0023] Example 2
[0024] Reference Figure 3 A square cavity 15 is provided at the bottom of one side of the shell 1, and a motor 16 is fixedly connected to one side of the square cavity 15. The rotating shaft of the motor 16 is fixedly connected to the rotating shaft 9. The peripheral side of the rotating shaft 9 is fixedly sleeved with a bevel gear 17. The bevel gear 17 is meshed with the bevel gear 2 18. The bevel gear 2 18 is fixedly connected to the reciprocating screw rod 19. When the motor 16 is turned on, the rotation of the motor 16 drives the rotating shaft 9 to rotate, the rotation of the rotating shaft 9 drives the bevel gear 1 17 to rotate, the rotation of the bevel gear 1 17 drives the bevel gear 2 18 to rotate, and the rotation of the bevel gear 2 18 drives the reciprocating screw rod 19 to rotate.
[0025] Reference Figure 3 The reciprocating screw 19 is rotated to connect the slide groove 4, the reciprocating screw 19 is threadedly connected to the slider 5, the bevel gear 17 and the bevel gear 2 18 are located inside the square cavity 15, the square cavity 15 provides assistance for the normal operation of the bevel gear 17 and the bevel gear 2 18, and the reciprocating screw 19 rotates to drive the slider 5 to move.
[0026] Reference Figure 2 , Figure 4 A plurality of rack grooves 20 are provided on both sides of the cover body 13, and a plurality of racks 21 are slidably connected inside the plurality of rack grooves 20. The plurality of racks 21 are plugged into a plurality of sockets 22. The plurality of sockets 22 are provided at the bottom of both sides of the slot 2. The rack 21 is moved, and the rack 21 moves in the rack groove 20. After the rack 21 is inserted into the socket 22, it helps to fix the cover body 13 and the shell 1.
[0027] Reference Figure 4 The rack 21 is meshed with the gear 23, and the gear 23 is fixedly sleeved on the rotating rod 26. One side of the rack 21 is fixedly connected to one end of the spring 25, and the other end of the spring 25 is fixedly connected to one side of the rack groove 20. A plurality of gear grooves 24 are provided on both sides of the cover body 13. The gear 23 is located inside the gear groove 24, and the gear groove 24 is connected to the rack groove 20. The rotating rod 26 is rotated, and the rotating rod 26 rotates to drive the gear 23 to rotate, and the gear 23 rotates to drive the rack 21 to move, and the cooperation between the rack 21 and the rack groove 20 compresses the spring 25.
[0028] Reference Figure 1-2 One side of the cooling box 3 is fixed and connected to the exhaust pipe 28, the other side of the cooling box 3 is fixed and connected to the air inlet pipe 29, one end of the cooling pipe 14 is fixed and connected to the drain pipe 30, the other end of the cooling pipe 14 is fixed and connected to the water inlet pipe 31, the top surface of the cover body 13 is fixedly connected to the handle 32, and the bottom surface of the cooling box 3 is fixedly connected to two unloading platforms 27. Zinc vapor enters the cooling box 3 from the air inlet pipe 29, and the cooled zinc powder is in the cooling box 3. Useless exhaust gas is discharged from the exhaust pipe 28. The handle 32 provides assistance for lifting the cover body 13. The unloading platform 27 is an inclined surface. The zinc powder enters the feed pipe 8 along the unloading platform 27. The coolant enters the cooling pipe 14 from the water inlet pipe 31, and the used coolant is discharged from the drain pipe 30.
[0029] Example 3
[0030] Reference Figure 1-4, which is the third embodiment of the utility model. This embodiment is based on the above two embodiments. When in use, the coolant enters the cooling pipe 14 from the water inlet pipe 31, and the coolant cooling box 3 is cooled. The used coolant is discharged from the drain pipe 30, and the zinc vapor enters the cooling box 3 from the air inlet pipe 29. The cooling pipe 14 performs heat exchange work to quickly cool the cooling box 3. The zinc vapor in the cooling box 3 is precooled into powder, and the useless exhaust gas is discharged from the exhaust pipe 28. The motor 16 is turned on, and the rotation of the motor 16 drives the rotating shaft 9 to rotate, and the rotation of the rotating shaft 9 drives the bevel gear 17 to rotate, and the rotation of the bevel gear 17 drives the bevel gear The bevel gear 18 rotates, the bevel gear 18 rotates to drive the reciprocating screw 19 to rotate, the reciprocating screw 19 rotates to drive the slider 5 to move, the slider 5 moves in the slide groove 4, the slider 5 moves to drive the moving frame 6 to move, the moving frame 6 moves to drive the brush 7 to move, the brush 7 brushes the zinc powder sticking to the inner wall of the cooling box 3, and prevents the zinc powder from sticking to the cooling box 3, and the zinc powder enters the feeding pipe 8 along the unloading platform 27, and the rotating shaft 9 rotates while driving the auger blade 10 to rotate, and the auger blade 10 rotates to transport the zinc powder from the feeding pipe 8 out of the shell 1, and the staff collects the zinc powder to complete the work. The cooling pipe 14 is long After a period of use, when the cooling effect decreases, the rotating rod 26 is rotated, and the rotating rod 26 rotates to drive the gear 23 to rotate, and the gear 23 rotates to drive the rack 21 to move, and the rack 21 cooperates with the rack groove 20 to compress the spring 25. After the rack 21 enters the rack groove 20, the handle 32 is pulled to take the cover 13 out of the slot 2, and the movement of the cover 13 drives the slider 12 to move in the slide groove 11. After the cover 13 is taken out, the cooling pipe 14 is cleaned. After the cleaning is completed, the rotating rod 26 is rotated, and after the rack 21 enters the rack groove 20, the cover 13 is inserted into the slot 2, and the rack 21 moves to the socket 2. 2, release the rotating rod 26, the spring 25 uses the elastic force to restore the rack 21 to its original position, the rack 21 is inserted into the jack 22, and the cover 13 is fixed to the shell 1. Through the cooperation of various components, the bristles 7 can brush off the zinc powder on the inner wall of the cooling box 3 when cooling the zinc vapor, so as to avoid the zinc powder sticking to the cooling box 3, thereby improving the cooling effect of the device and reducing the waste of zinc powder. The cover 13 of the utility model is easy to disassemble and assemble. When the cooling pipe 14 needs to be cleaned, it is only necessary to rotate the rotating rod 26 to pull out the cover 13 to clean the cooling pipe 14, which is very convenient.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A zinc vapor rapid condenser, comprising a housing (1), characterized in that: The top surface of the shell (1) is provided with a groove (2), the bottom surface of the groove (2) is fixedly connected to a cooling box (3), a slide groove (4) is provided on one side of the interior of the cooling box (3), the interior of the slide groove (4) is slidably connected to a slider (5), one side of the slider (5) is fixedly connected to a moving frame (6), the outer wall of the moving frame (6) is fixedly connected to bristles (7), the bristles (7) are movably in contact with the inner wall of the cooling box (3), the bottom surface of the cooling box (3) is fixedly connected to a feed pipe (8), the interior of the feed pipe (8) is rotatably connected to a rotating shaft (9), and the peripheral side of the rotating shaft (9) is fixedly connected to an auger blade (10); A plurality of slide grooves (11) are provided on both sides of the slot (2), a plurality of slide blocks (12) are slidably connected inside the plurality of slide grooves (11), a plurality of slide blocks (12) are fixedly connected to both sides of the cover body (13), and a cooling pipe (14) is fixedly connected inside the slot (2).
2. A zinc vapor rapid condenser according to claim 1, characterized in that: A square cavity (15) is provided at the bottom of one side of the housing (1); one side of the interior of the square cavity (15) is fixedly connected to a motor (16); the motor (16) is fixedly connected to a rotating shaft (9); a bevel gear 1 (17) is fixedly sleeved on the circumference of the rotating shaft (9); the bevel gear 1 (17) is meshedly connected to a bevel gear 2 (18); and the bevel gear 2 (18) is fixedly connected to a reciprocating screw rod (19).
3. A zinc vapor rapid condenser according to claim 2, characterized in that: The reciprocating screw rod (19) is rotatably connected to the sliding groove (4), the reciprocating screw rod (19) is threadedly connected to the sliding block (5), and the bevel gear (17) and the bevel gear (18) are located inside the square cavity (15).
4. A zinc vapor rapid condenser according to claim 1, characterized in that: A plurality of rack grooves (20) are provided on both sides of the cover body (13), a plurality of racks (21) are slidably connected inside the plurality of rack grooves (20), a plurality of racks (21) are plugged into a plurality of insertion holes (22), and a plurality of insertion holes (22) are provided at the bottom of both sides of the slot (2).
5. A zinc vapor rapid condenser according to claim 4, characterized in that: The rack (21) is meshedly connected to a gear (23), the gear (23) is fixedly sleeved on a rotating rod (26), one side of the rack (21) is fixedly connected to one end of a spring (25), the other end of the spring (25) is fixedly connected to one side of a rack groove (20), a plurality of gear grooves (24) are provided on both sides of the cover body (13), the gear (23) is located inside the gear groove (24), and the gear groove (24) and the rack groove (20) are communicated with each other.
6. A zinc vapor rapid condenser according to claim 1, characterized in that: One side of the cooling box (3) is fixed and connected to an exhaust pipe (28), the other side of the cooling box (3) is fixed and connected to an air intake pipe (29), one end of the cooling pipe (14) is fixed and connected to a drain pipe (30), the other end of the cooling pipe (14) is fixed and connected to a water inlet pipe (31), the top surface of the cover body (13) is fixedly connected to a handle (32), and the bottom surface of the cooling box (3) is fixedly connected to two unloading platforms (27).
Citation Information
Patent Citations
Cooling system of zinc powder condenser
CN202129448U