Galvanizing device for fluid flow control valve
By designing the galvanizing device of the fluid flow control valve, the driving motor and flipped components are used to realize the repeated turn of the barrel, which solves the problem of uneven galvanized galvanized workpiece stacking, and realizes the uniformity of galvanized inside and outside the valve and galvanized galvanized Improved efficiency.
Patent Information
- Application Number
- CN202421201401.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-29
AI Technical Summary
In the existing electro-galvanizing process, due to the stacking of workpieces in the barrel, the galvanizing effect is uneven, especially the poor galvanizing effect of lower workpieces, making it difficult to achieve uniformity of galvanizing inside and outside the valve.
A fluid flow control valve galvanizing device is designed, including a reaction tank, valve seat, adjustment mechanism, valve body, turn assembly, drive motor, console and barrel. The turn rod and protective cable ties are driven by the drive motor to realize the barrel. The repeated turn of the electrolyte ensures that the electrolyte fully contacts the various components of the control valve, and uses a bidirectional rotating motor and pressure sensor to control the turn process.
The uniformity of galvanizing is achieved at the upper and lower parts of the control valve is improved, the galvanizing efficiency and effect is improved, the support rod extrusion on the reaction tank is reduced, the equipment is protected, and the flip is restricted through protective cable ties to avoid component wear.
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Figure CN222313373U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a galvanizing device for a fluid flow control valve, belonging to the technical field of galvanizing equipment. Background Art
[0002] Valve internal equipment is widely used in industrial production and daily use. It is mainly used to control the switch of air flow or liquid flow. At the same time, the size of the switch amplitude during the switching process can roughly control the fluid flow. During the production process, the control valve needs to be electro-galvanized inside and outside.
[0003] Electrogalvanizing, also known as cold galvanizing in the industry, is the process of using electrolysis to form a uniform, dense, well-bonded metal or alloy deposition layer on the surface of the workpiece. During the electroplating process, the workpiece to be galvanized needs to be placed in a reaction tank for electroplating. However, this type of electroplating method has shortcomings. Since there are a large number of workpieces in the barrel, workpiece stacking is prone to occur, and as the electroplating operation proceeds, the electroplating effect of the workpieces stacked below is often not good, which ultimately leads to uneven electroplating of each layer of workpieces from top to bottom. Therefore, a fluid flow control valve galvanizing device is urgently needed to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a fluid flow control valve galvanizing device to solve the problems raised in the above-mentioned background technology. The utility model has a reasonable structure, simple operation and easy use. It can not only effectively galvanize the entire control valve to ensure the galvanizing processing efficiency, but also improve the galvanizing effect to achieve uniform galvanizing of the upper and lower parts of the control valve.
[0005] In order to achieve the above-mentioned purpose, the utility model is realized by the following technical scheme: a fluid flow control valve galvanizing device, including a reaction tank, a valve seat, an adjusting mechanism, a valve body part, a flipping assembly, a driving motor, a control console, a barrel and a docking groove, the right side of the reaction tank is provided with a driving motor, and the driving motor is also connected to the control console, the adjusting mechanism and the valve body part and the valve seat are assembled into a fluid flow control valve, the flipping assembly is assembled in the reaction tank, and the flipping assembly is connected to the driving motor, a docking groove is provided at the bottom of the barrel to connect with the flipping assembly, the flipping assembly includes a flipping rod, a protective tie, a mounting ring, a support rod, a protective pad, a connecting frame, a liquid inlet and a side cover, the right end of the flipping rod is connected to the driving motor, and the top position of the driving motor is connected to the connecting frame, the mounting ring is assembled on the support rod, and the right end of the support rod is connected to the connecting frame, the mounting ring is equipped with a protective tie, and the bottom of the protective tie is connected to the side cover at the top of the barrel by setting a buckle, and a plurality of liquid inlet holes are provided on the surface of the barrel.
[0006] Furthermore, the side cover is divided into two parts, left and right, on the top surface of the barrel, and both the left and right side covers can be detached and opened.
[0007] Furthermore, the driving motor is a bidirectional rotating motor, and a pressure sensor is installed on the driving motor.
[0008] Furthermore, the protective cable tie is entirely woven from nylon material, and is attached to the outer surface of the mounting ring.
[0009] Furthermore, a protective pad is additionally provided at the connection portion between the support rod and the right side of the reaction tank, and the protective pad is also wrapped around the support rod.
[0010] Furthermore, the size of the docking groove at the bottom of the barrel matches the size of the flip rod.
[0011] The beneficial effects of the utility model: the utility model is a fluid flow control valve galvanizing device, because the utility model adds a driving motor, a barrel, a flip rod, a protective tie and a protective pad. The additional protective pad helps to reduce the squeezing of the support rod on the right side of the reaction tank and plays a certain protective role. The barrel is flipped by driving the flip rod with the help of the driving motor. In addition, the protective tie is set on the left and right sides for restriction, which helps to ensure that the electrolyte in the barrel fully reacts to the control valve and improves the uniformity of galvanizing. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0013] Figure 1 This is a structural schematic diagram of a fluid flow control valve galvanizing device of the utility model;
[0014] Figure 2 This is a schematic diagram of the control valve structure of a fluid flow control valve galvanizing device of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of a flip assembly of a fluid flow control valve galvanizing device of the utility model;
[0016] Figure 4 It is a partial structural schematic diagram of a fluid flow control valve galvanizing device of the utility model;
[0017] In the figure: 1-reaction tank, 2-valve seat, 3-adjusting mechanism, 4-valve body, 5-flipping assembly, 6-driving motor, 7-control console, 8-barrel, 9-docking groove, 51-flipping rod, 52-protective tie, 53-mounting ring, 54-support rod, 55-protective pad, 56-connecting frame, 57-liquid inlet, 58-side cover. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] See also Figure 1-Figure 4 The utility model provides a technical solution: a galvanizing device for a fluid flow control valve, comprising a reaction tank 1, a valve seat 2, an adjusting mechanism 3, a valve body part 4, a flipping assembly 5, a driving motor 6, a control console 7, a barrel 8 and a docking groove 9. The right side of the reaction tank 1 is provided with a driving motor 6, and the driving motor 6 is also connected to the control console 7. The adjusting mechanism 3, the valve body part 4 and the valve seat 2 are assembled into a fluid flow control valve. The flipping assembly 5 is assembled in the reaction tank 1, and the flipping assembly 5 is connected to the driving motor 6. The bottom of the barrel 8 is provided with a docking groove 9 and the flipping assembly 5. Connection, the flipping assembly 5 includes a flipping rod 51, a protective tie 52, a mounting ring 53, a support rod 54, a protective pad 55, a connecting frame 56, a liquid inlet hole 57 and a side cover 58. The right end of the flipping rod 51 is connected to the driving motor 6, and the top position of the driving motor 6 is connected to the connecting frame 56. The mounting ring 53 is assembled on the supporting rod 54, and the right end of the supporting rod 54 is connected to the connecting frame 56. The mounting ring 53 is equipped with a protective tie 52, and the bottom of the protective tie 52 is connected to the side cover 58 on the top of the barrel 8 by setting a snap, and a plurality of liquid inlet holes 57 are opened on the surface of the barrel 8.
[0020] As the first embodiment of the utility model: the size of the docking groove 9 at the bottom of the barrel 8 matches the size of the flip rod 51. The design drives the barrel 8 to flip by inserting the flip rod 51 into the bottom of the barrel 8. The structure is simple, which helps to uniformly electrolyze the various components of the control valve in the barrel 8. A protective pad 55 is also added to the connecting part between the support rod 54 and the right side of the reaction pool 1, and the protective pad 55 is also wrapped on the support rod 54. The design helps to reduce the squeezing of the right side of the reaction pool 1 by the support rod 54 by adding the protective pad 55. The protective tie 52 is woven with nylon material as a whole, and the protective tie 52 is attached to the outer surface of the mounting ring 53. The design uses a protective tie 52 to restrict the barrel 8 from flipping left and right to avoid wear between the various components of the control valve caused by continuous flipping. The drive motor 6 is a bidirectional rotating motor, and a pressure sensor is installed on the drive motor 6. The design structure is reasonable. The protection tie 52 restricts the barrel 8 to generate an obstructive pressure, which in turn triggers the pressure sensor to control the drive motor 6 to turn and rotate, thereby realizing repeated flipping of the barrel 8 and achieving a uniform galvanizing effect. The side cover 58 is divided into two parts on the top surface of the barrel 8, and the side covers 58 on the left and right can be disassembled and opened. This design facilitates the removal of the various components of the control valve after galvanizing by opening the side cover 58.
[0021] As a second embodiment of the utility model: the control valve to be galvanized is disassembled into the valve seat 2, the regulating mechanism 3 and the valve body part 4 and placed in the barrel 8, then the docking groove 9 at the bottom of the barrel 8 is inserted into the flip assembly 5 along the flip rod 51, and then the protective tie 52 is fixed to the side cover 58 of the barrel 8 by the buckle, and finally the electrolyte is poured into the reaction tank 1, and the liquid inlet hole 57 on the surface of the barrel 8 soaked in the electrolyte will continuously absorb the electrolyte, so that the control valve to be galvanized will contact the electrolyte and a zinc film will be formed on the surface. During the soaking process, the production personnel should use the control console 7 to start the driving circuit Machine 6, when the driving motor 6 rotates clockwise to the right first, the barrel 8 tilts and flips to the right under the action of the flipping rod 51. When it exceeds the length range of the protective tie 52, it will be blocked by the protective tie 52. The pressure blocked by the protective tie 52 will be transmitted to the pressure sensor in the driving motor 6, so that the pressure sensor will control the driving motor 6 to run in the reverse direction. When blocked by the left protective tie 52, the barrel 8 will flip to the right again. Under the same action, the barrel 8 will repeatedly flip left and right, so that the electrolyte will fully react to the various components of the control valve in the barrel 8, achieving a uniform galvanizing effect.
[0022] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A fluid flow control valve galvanizing device, comprising a reaction tank (1), a valve seat (2), an adjusting mechanism (3), a valve body portion (4), a flip assembly (5), a drive motor (6), a control console (7), a barrel (8) and a docking groove (9), characterized in that: The right side of the reaction tank (1) is provided with a driving motor (6), and the driving motor (6) is also connected to a control console (7); the regulating mechanism (3) is assembled with the valve body (4) and the valve seat (2) to form a fluid flow control valve; the flip assembly (5) is assembled in the reaction tank (1), and the flip assembly (5) is connected to the driving motor (6); the bottom of the barrel (8) is provided with a docking groove (9) connected to the flip assembly (5); The flip assembly (5) comprises a flip rod (51), a protective strap (52), a mounting ring (53), a support rod (54), a protective pad (55), a connecting frame (56), a liquid inlet hole (57) and a side cover (58). The right end of the flip rod (51) is connected to a drive motor (6), and the top end of the drive motor (6) is connected to the connecting frame (56). The mounting ring (53) is mounted on the support rod (54), and the right end of the support rod (54) is connected to the connecting frame (56). The mounting ring (53) is mounted with a protective strap (52), and the bottom of the protective strap (52) is connected to the side cover (58) at the top of the barrel (8) by means of a buckle. A plurality of liquid inlet holes (57) are provided on the surface of the barrel (8).
2. A fluid flow control valve galvanizing device according to claim 1, characterized in that: The size of the docking groove (9) at the bottom of the barrel (8) matches the size of the flip rod (51).
3. A fluid flow control valve galvanizing device according to claim 1, characterized in that: A protective pad (55) is also provided at the connection portion between the support rod (54) and the right side of the reaction tank (1), and the protective pad (55) is also wrapped around the support rod (54).
4. A fluid flow control valve galvanizing device according to claim 1, characterized in that: The protective cable tie (52) is entirely woven from nylon material, and the protective cable tie (52) is attached to the outer surface of the mounting ring (53).
5. A fluid flow control valve galvanizing device according to claim 1, characterized in that: The driving motor (6) is a bidirectional rotating motor, and a pressure sensor is installed on the driving motor (6).
6. A fluid flow control valve galvanizing device according to claim 1, characterized in that: The side cover (58) is divided into two parts, left and right, on the top surface of the barrel (8), and the side covers (58) at both the left and right locations can be detached and opened.