Warp-knitted fabric processing anti-wrinkle treatment device

By designing a wrinkle-resistant treatment device for warp knitted fabric processing, spraying and collecting finishing agents to avoid waste, and through uniform heating design, the problem of uneven drying of fabrics in the prior art is solved, reducing costs and improving the quality of finished products.

CN222313513UActive Publication Date: 2025-01-07浙江省长兴丝绸有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421055403.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-07
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

In the prior art, warp knitted fabrics are prone to carry more finishing agent when immersed in finishing agent, resulting in waste and increased processing costs during the delivery process, and uneven drying leads to poor wrinkle removal effects, affecting the quality of the finished product.

Method used

A warp knitted fabric processing anti-wrinkle treatment device is designed. Through the cooperation of the support table, processing box, liquid spraying pipe and liquid discharge mechanism, the finishing agent is sprayed and excess agent liquid is collected to avoid waste; the oven and heat conducting pipe are used to uniformly heat the oven and heat conducting pipe. Design to ensure that the fabric is heated evenly during drying.

Benefits of technology

It effectively avoids waste of finishing agents, reduces processing costs, and improves the drying effect of warp knitted fabrics through uniform heating, ensuring the quality of the finished product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222313513U_ABST
    Figure CN222313513U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of warp knitting fabric processing, in particular to a warp knitting fabric processing anti-wrinkle treatment device which comprises a rack, a drying oven is fixedly installed at the left end of the top of the rack, a supporting table is fixedly installed on the front face of the drying oven, and a supporting frame is fixedly installed on the top of the supporting table. Two groups of conveying rollers are rotatably connected to the top end of the inner side of the supporting frame, a treatment box is fixedly mounted at the bottom end of the inner side of the supporting frame, a liquid spraying pipe is fixedly mounted at the bottom end in the treatment box, and a plurality of groups of cloth guide rollers are rotatably connected to the position, located above the liquid spraying pipe, in the treatment box; compared with an existing warp-knitted fabric processing anti-wrinkle treatment device, the warp-knitted fabric processing anti-wrinkle treatment device has the advantages that the problem of waste of a finishing agent can be avoided through the design, the processing cost of warp-knitted fabric is further reduced, the two faces of the warp-knitted fabric are heated more evenly in the subsequent drying process, and the processing efficiency is improved. Therefore, the quality of finished products is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of warp knitted fabric processing, in particular to an anti-wrinkle processing device for warp knitted fabric processing. Background Art

[0002] Existing fabrics mainly include woven fabrics, knitted fabrics and non-woven fabrics. Warp knitted fabrics are the main type of knitted fabrics. Warp knitted fabrics refer to knitted fabrics that are woven and processed by warp knitting. Warp knitted fabrics are warp-knitted fabrics formed by bending yarns into loops and interlacing them with each other using a warp knitting machine. Warp knitted fabrics are widely used in clothing fabrics, linings, home textiles and other products. During the production and processing of warp knitted fabrics, in order to improve the quality of the production and processing of warp knitted fabrics, the warp knitted fabrics need to be post-anti-wrinkle treated. The anti-wrinkle treatment of warp knitted fabrics can improve the feel of the textiles.

[0003] At present, when warp knitted fabrics are subjected to anti-wrinkle treatment, they need to be immersed in a finishing agent first and then dried. However, in actual operation, the warp knitted fabrics are prone to carry more finishing agent when immersed in the finishing agent, which will drip randomly during the transportation process, causing waste, and will correspondingly increase the processing cost. At the same time, in the subsequent drying process, directly drying the upper surface of the fabric is prone to uneven heating and wrinkling, resulting in poor wrinkle removal effect of the warp knitted fabric, and finally affecting the quality of the finished product.

[0004] Therefore, it is particularly important to design a warp knitted fabric processing anti-wrinkle treatment device to solve the above-mentioned defects. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model designs a device for processing anti-wrinkle of warp knitted fabrics, which aims to solve the technical problems that under the prior art, warp knitted fabrics are prone to carry more finishing agents when immersed in finishing agents, and will drip randomly during the transportation process to cause waste, which will also increase the processing cost accordingly. At the same time, in the subsequent drying process, directly drying the upper surface of the fabric is prone to uneven heating and wrinkling, resulting in poor wrinkle removal effect of the warp knitted fabric, which ultimately affects the quality of the finished product.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A device for processing and anti-wrinkle of warp knitted fabrics comprises a frame, an oven is fixedly mounted on the left end of the top of the frame, a support platform is fixedly mounted on the front of the oven, a support frame is fixedly mounted on the top of the support platform, two groups of conveying rollers are rotatably connected to the top end of the inner side of the support frame, a treatment box is fixedly mounted on the bottom end of the inner side of the support frame, a liquid spray pipe is fixedly mounted on the bottom end of the inside of the treatment box, a plurality of groups of cloth guide rollers are rotatably connected inside the treatment box and above the liquid spray pipe, a liquid discharge mechanism is fixedly mounted on the right end of the bottom of the treatment box, and a drying assembly is fixedly mounted on the right side of the oven.

[0008] As a preferred solution of the utility model, an inlet is provided at the top of the front side of the oven, an outlet is provided at the bottom of the back side of the oven, and cloth winding rollers are rotatably connected at the upper and lower ends of the oven.

[0009] As a preferred solution of the utility model, a liquid guide groove is provided on the top of the support platform and below the liquid discharge mechanism, a drive box is fixedly installed on the right end of the top of the support frame, a motor is fixedly installed on the right side of the drive box, and the drive end of the motor is fixedly connected to the right end of one group of conveying rollers.

[0010] As a preferred solution of the utility model, one end of the liquid spray pipe is fixedly connected to a liquid inlet joint located outside the processing box, the liquid spray pipe is designed in a U-shaped structure, and multiple groups of liquid spray holes are opened on the outside of the liquid spray pipe.

[0011] As a preferred solution of the utility model, the drainage mechanism includes a connecting plate fixedly connected to the outside of the processing box, the bottom end of the connecting plate is rotatably connected to an operating handle, the rear end of the operating handle is rotatably connected to a telescopic rod, and the top end of the telescopic rod is fixedly connected to a sealing plug.

[0012] As a preferred solution of the utility model, the drying component includes a heat conduction box fixedly installed on the right side of the oven, a plurality of groups of heat conduction pipes are fixedly installed inside the heat conduction box, a heating box is fixedly installed on the right side of the heat conduction box, electric heating pipes are fixedly installed inside the heating box, and a centrifugal fan is fixedly installed on the right side of the heating box.

[0013] As a preferred solution of the utility model, an air inlet frame is fixedly installed at the air inlet of the centrifugal fan, a plurality of groups of air inlets obliquely facing downward are provided on the outer side of the air inlet frame, and a filter is slidably connected to the interior of the air inlet frame.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In the utility model, through the coordinated design of the support platform, the processing box, the spray pipe, the cloth guide roller and the discharge mechanism, the warp knitted fabric is first introduced from the inner side of the conveying roller at the front end of the support frame, and then bypasses multiple groups of cloth guide rollers. When the warp knitted fabric passes through the processing box, the finishing agent is then sprayed on the warp knitted fabric through the spray holes on the outer side of the spray pipe, so that the finishing agent is fully attached to the warp knitted fabric, while avoiding the waste caused by excessive attachment of the finishing agent due to the direct immersion of the warp knitted fabric in the interior of the finishing agent, so that the finishing agent is fully attached to the warp knitted fabric. At the same time, when the finishing agent is sprayed on the warp knitted fabric, the excess finishing agent drips into the processing box and is collected, and then the operating handle is pulled downward to make the telescopic rod extend into the inner side of the processing box, and the telescopic rod seals the top of the processing box to discharge the finishing agent inside, and then leads it out through the liquid guide groove for recycling, further avoiding the problem of finishing agent waste.

[0016] 2. In the utility model, through the design of the oven, the centrifugal fan is started to draw external air into the interior of the heating box, and then it is heated by the electric heating tube. The heated hot air is introduced into the interior of the oven through multiple groups of heat conduction tubes in the heat conduction box. When the warp knitted fabric with the finishing agent attached is introduced into the interior of the oven, the hot air is evenly distributed in the oven, and the warp knitted fabric is wound in an S shape inside the oven, so that the heat on both sides of the warp knitted fabric is more evenly applied during drying, thereby ensuring the quality of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the bottom structure of the processing box of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the processing box of the utility model;

[0020] Figure 4 for Figure 3 A magnified schematic diagram of the middle part;

[0021] Figure 5 This is a schematic diagram of the structure of the liquid discharge mechanism of the utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the oven and drying components of the utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the cloth winding roller of the utility model.

[0024] In the figure: 1. frame; 2. drying oven; 201. inlet; 202. outlet; 203. cloth winding roller; 3. support table; 301. liquid guide groove; 4. support frame; 401. drive box; 402. motor; 5. conveying roller; 6. processing box; 7. liquid spray pipe; 701. liquid inlet joint; 702. liquid spray hole; 8. cloth guide roller; 9. liquid discharge mechanism; 901. connecting plate; 902. operating handle; 903. telescopic rod; 904. sealing plug; 10. drying assembly; 1001. heat conduction box; 1002. heat conduction pipe; 1003. heating box; 1004. electric heating pipe; 1005. centrifugal fan; 1006. air inlet frame; 1007. filter. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] Example:

[0027] See also Figure 1-Figure 7 , the utility model provides a technical solution:

[0028] A device for processing and anti-wrinkle of warp knitted fabrics comprises a frame 1, an oven 2 is fixedly mounted on the left end of the top of the frame 1, a support platform 3 is fixedly mounted on the front of the oven 2, a support frame 4 is fixedly mounted on the top of the support platform 3, two groups of conveying rollers 5 are rotatably connected to the top of the inner side of the support frame 4, a treatment box 6 is fixedly mounted on the bottom end of the inner side of the support frame 4, a liquid spraying pipe 7 is fixedly mounted on the bottom end of the inside of the treatment box 6, a plurality of groups of cloth guide rollers 8 are rotatably connected to the inside of the treatment box 6 and above the liquid spraying pipe 7, a liquid discharge mechanism 9 is fixedly mounted on the right end of the bottom of the treatment box 6, and a drying assembly 10 is fixedly mounted on the right side of the oven 2.

[0029] First, an entrance 201 is provided at the top of the front side of the oven 2, an exit 202 is provided at the bottom of the back side of the oven 2, and cloth winding rollers 203 are rotatably connected to the upper and lower ends of the interior of the oven 2. After the warp knitted fabric is attached with the finishing agent, it is introduced into the interior of the oven 2 from the entrance 201, and then it is wound in an S shape around the two sets of cloth winding rollers 203, and the warp knitted fabric is dried by the drying assembly 10. Since the warp knitted fabric is wound in an S shape inside the oven 2, the heat on both sides of the warp knitted fabric is more evenly applied during drying, thereby ensuring the quality of the finished product.

[0030] Furthermore, a liquid guide groove 301 is provided at the top of the support platform 3 and below the drainage mechanism 9, a drive box 401 is fixedly installed at the right end of the top of the support frame 4, a motor 402 is fixedly installed on the right side of the drive box 401, and the drive end of the motor 402 is fixedly connected to the right end of one group of conveying rollers 5. When the warp knitted fabric is subjected to wrinkle-resistant treatment, the warp knitted fabric is first introduced from the inner side of the conveying roller 5 at the front end of the support frame 4, and then bypasses multiple groups of cloth guide rollers 8. When the warp knitted fabric passes through the processing box 6, the finishing agent is sprayed out through the liquid spray pipe 7, so that the finishing agent is fully attached to the warp knitted fabric, and then it is introduced from another group of conveying rollers 5 into the interior of the oven 2. In this process, the conveying rollers 5 are driven to rotate by the motor 402, so that the warp knitted fabric is transported and treated.

[0031] Then, one end of the liquid spray pipe 7 is fixedly connected to the outside of the processing box 6 with a liquid inlet connector 701. The liquid spray pipe 7 is designed in a U-shaped structure. A plurality of liquid spray holes 702 are provided on the outside of the liquid spray pipe 7. The liquid inlet connector 701 is connected to an external pump, and the finishing agent is pumped into the liquid spray pipe 7 by the pump. Subsequently, the finishing agent is sprayed on the warp knitted fabric through the liquid spray holes 702, thereby fully adhering the finishing agent to the warp knitted fabric and avoiding directly immersing the warp knitted fabric into the interior of the finishing agent, which results in excessive attachment of the finishing agent and waste.

[0032] Furthermore, the drainage mechanism 9 includes a connecting plate 901 fixedly connected to the outside of the processing box 6, the bottom end of the connecting plate 901 is rotatably connected to an operating handle 902, the rear end of the operating handle 902 is rotatably connected to a telescopic rod 903, and the top of the telescopic rod 903 is fixedly connected to a sealing plug 904. At the same time, when the finishing agent is sprayed on the warp knitted fabric, excess finishing agent drips into the processing box 6 and is collected. Then, the operating handle 902 is pulled downward to allow the telescopic rod 903 to extend into the inner side of the processing box 6. The telescopic rod 903 pushes the sealing plug 904 to the top of the processing box 6, thereby discharging the finishing agent inside, and then conducting it out through the liquid guide groove 301 for recycling, further avoiding the problem of finishing agent waste, thereby reducing the processing cost of the warp knitted fabric.

[0033] Secondly, the drying component 10 includes a heat conduction box 1001 fixedly installed on the right side of the oven 2, a plurality of heat conduction pipes 1002 are fixedly installed inside the heat conduction box 1001, a heating box 1003 is fixedly installed on the right side of the heat conduction box 1001, an electric heating pipe 1004 is fixedly installed inside the heating box 1003, and a centrifugal fan 1005 is fixedly installed on the right side of the heating box 1003. When the centrifugal fan 1005 is started, external air is drawn into the interior of the heating box 1003, and then heated by the electric heating pipe 1004. The heated hot air is introduced into the interior of the oven 2 through the plurality of heat conduction pipes 1002 in the heat conduction box 1001. When the warp knitted fabric with the finishing agent attached is introduced into the interior of the oven 2, the hot air is evenly distributed in the interior of the oven 2, and the warp knitted fabric is wound in an S shape inside the oven 2, so that the heat on both sides of the warp knitted fabric is more evenly applied during drying, thereby ensuring the quality of the finished product.

[0034] Finally, an air inlet frame 1006 is fixedly installed at the air inlet of the centrifugal fan 1005. A plurality of groups of air inlets inclined downward are provided on the outer side of the air inlet frame 1006. A filter 1007 is slidably connected to the inside of the air inlet frame 1006. When the centrifugal fan 1005 is working, external air is sucked in through the air inlet frame 1006 and filtered using the filter 1007, thereby ensuring the hygiene of the air.

[0035] In this embodiment, the implementation scenario is specifically as follows: when the warp knitted fabric is subjected to anti-wrinkle treatment, the warp knitted fabric is first introduced from the inner side of the conveying roller 5 at the front end of the support frame 4, and then bypasses multiple sets of cloth guide rollers 8. When the warp knitted fabric passes through the processing box 6, the finishing agent is then sprayed on the warp knitted fabric through the spray hole 702 on the outer side of the spray pipe 7, so that the finishing agent is fully attached to the warp knitted fabric while avoiding direct immersion of the warp knitted fabric in the interior of the finishing agent, resulting in excessive attachment of the finishing agent and waste, so that the finishing agent is fully attached to the warp knitted fabric. At the same time, when the finishing agent is sprayed on the warp knitted fabric, excess finishing agent drips into the processing box 6 and is collected. Then, the operating handle 902 is pulled downward to extend the telescopic rod 903 into the inner side of the processing box 6. The telescopic rod 903 pushes the sealing plug 904 to the top of the processing box 6, thereby discharging the finishing agent inside, and then leading it out through the liquid guide groove 301 for recycling, further avoiding the finishing agent. The problem of waste of finishing agent is solved, and then the warp knitted fabric with the finishing agent attached is introduced into the interior of the oven 2 from another group of conveying rollers 5, and the centrifugal fan 1005 is started to draw external air into the interior of the heating box 1003, and then it is heated by the electric heating pipe 1004, and the heated hot air is introduced into the interior of the oven 2 through the multiple groups of heat conducting pipes 1002 in the heat conducting box 1001. When the warp knitted fabric with the finishing agent attached is introduced into the interior of the oven 2, the hot air is evenly distributed in the oven 2, and the warp knitted fabric is wound in an S shape inside the oven 2, so that the heat on both sides of the warp knitted fabric is more evenly applied during drying, thereby ensuring the quality of the finished product. The whole operation process is simple and convenient. Compared with the existing anti-wrinkle treatment device for warp knitted fabric processing, the utility model can avoid the problem of waste of finishing agent through design, thereby reducing the processing cost of the warp knitted fabric, and the heat on both sides of the warp knitted fabric is more evenly applied during subsequent drying, thereby ensuring the quality of the finished product.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for anti-wrinkle treatment of warp knitted fabrics, comprising a frame (1), characterized in that: A drying oven (2) is fixedly mounted on the left end of the top of the frame (1), a support platform (3) is fixedly mounted on the front of the drying oven (2), a support frame (4) is fixedly mounted on the top of the support frame (3), two groups of conveying rollers (5) are rotatably connected to the top of the inner side of the support frame (4), a processing box (6) is fixedly mounted on the bottom end of the inner side of the support frame (4), a liquid spraying pipe (7) is fixedly mounted on the bottom end of the inside of the processing box (6), a plurality of groups of cloth guide rollers (8) are rotatably connected inside the processing box (6) and above the liquid spraying pipe (7), a liquid discharge mechanism (9) is fixedly mounted on the right end of the bottom of the processing box (6), and a drying assembly (10) is fixedly mounted on the right side of the drying oven (2).

2. The anti-wrinkle treatment device for warp knitted fabrics according to claim 1, characterized in that: An entrance (201) is provided at the top of the front side of the oven (2), an exit (202) is provided at the bottom of the back side of the oven (2), and cloth winding rollers (203) are rotatably connected at the upper and lower ends of the oven (2).

3. The anti-wrinkle treatment device for warp knitted fabrics according to claim 1, characterized in that: A liquid guide groove (301) is provided on the top of the support platform (3) and below the liquid discharge mechanism (9); a drive box (401) is fixedly mounted on the right end of the top of the support frame (4); a motor (402) is fixedly mounted on the right side of the drive box (401); and a drive end of the motor (402) is fixedly connected to the right end of one group of conveying rollers (5).

4. The anti-wrinkle treatment device for warp knitted fabrics according to claim 1, characterized in that: One end of the liquid spray pipe (7) is located outside the processing box (6) and is fixedly connected to a liquid inlet joint (701). The liquid spray pipe (7) is designed in a U-shaped structure, and a plurality of groups of liquid spray holes (702) are provided on the outside of the liquid spray pipe (7).

5. The anti-wrinkle treatment device for warp knitted fabrics according to claim 1, characterized in that: The liquid discharge mechanism (9) comprises a connecting plate (901) fixedly connected to the outside of the processing box (6); the bottom end of the connecting plate (901) is rotatably connected to an operating handle (902); the rear end of the operating handle (902) is rotatably connected to a telescopic rod (903); and the top end of the telescopic rod (903) is fixedly connected to a sealing plug (904).

6. The anti-wrinkle treatment device for warp knitted fabrics according to claim 1, characterized in that: The drying assembly (10) comprises a heat conduction box (1001) fixedly mounted on the right side of the oven (2), a plurality of groups of heat conduction pipes (1002) being fixedly mounted inside the heat conduction box (1001), a heating box (1003) being fixedly mounted on the right side of the heat conduction box (1001), an electric heating pipe (1004) being fixedly mounted inside the heating box (1003), and a centrifugal fan (1005) being fixedly mounted on the right side of the heating box (1003).

7. The anti-wrinkle treatment device for warp knitted fabrics according to claim 6, characterized in that: An air inlet frame (1006) is fixedly installed at the air inlet of the centrifugal fan (1005), and a plurality of groups of air inlets obliquely facing downward are provided on the outer side of the air inlet frame (1006), and a filter screen (1007) is slidably connected to the interior of the air inlet frame (1006).