Synchronous pouring device for underground diaphragm wall

By using ropes and floating plates in the underground continuous wall synchronous infusion device to monitor the infusion depth, combined with the motor and tension sensor, the problem of infusion depth error is solved, and the infusion efficiency and pile quality are improved.

CN222313994UActive Publication Date: 2025-01-07GUANGDONG JUNHAO HI-TECH UNDERGROUND SPACE CONSTR CO LTD
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Patent Information

Application Number
CN202323595634.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-07
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

In the prior art, the synchronous filling of underground continuous walls lacks monitoring of concrete filling, resulting in errors in the filling depth and affecting the pile quality.

Method used

A synchronous filling device for underground continuous walls including a first filling tube, a second filling tube, a connecting frame and a measuring structure is designed. Through the coordination of the measuring rope and floating plate, the concrete filling depth is monitored in real time, and the electric motor and tension sensor are used to improve the Perfusion efficiency and quality.

Benefits of technology

Accurate monitoring of the infusion depth is achieved, sufficient infusion of concrete is ensured, pile quality and support strength are improved, construction process is simplified, and filling efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of underground diaphragm wall synchronous pouring, and discloses an underground diaphragm wall synchronous pouring device which comprises a first pouring pipe, a second pouring pipe, a connecting frame and two measuring structures, the two ends of the connecting frame are in butt joint with the first pouring pipe and the second pouring pipe respectively, the connecting frame is provided with a lifting ring, and the lifting ring is used for lifting; the two measuring structures are respectively arranged on the connecting frame and are used for detecting the filling depth; the measuring structure comprises a measuring rope and a floating plate, the lower portion of the measuring rope is connected with the floating plate, and the floating plate is arranged in a floating mode through poured concrete. During pouring operation, the connecting frame can realize synchronous lifting and lowering of the first pouring pipe and the second pouring pipe, so that construction operation is facilitated, and the pouring effect and the pouring quality are improved; in the concrete pouring process, the pouring depth of the concrete is monitored through cooperation of the measuring rope and the floating plate, the first pouring pipe and the second pouring pipe are lifted up only when enough concrete pouring is guaranteed, and the pile forming quality and the supporting strength are guaranteed.
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Description

Technical Field

[0001] The utility model patent relates to the technical field of synchronous pouring of underground continuous walls, and specifically, to a synchronous pouring device for underground continuous walls. Background Art

[0002] Underground continuous wall is a foundation project that uses a trenching machine on the ground to dig a trench of a certain width and depth along the peripheral axis of the project that needs to be deep excavated under the condition of mud wall protection. After the trench is cleared, a steel cage is suspended in the trench, and then underwater concrete is poured using the conduit method to form a unit trench section. This process is carried out section by section to build a continuous reinforced concrete wall underground as a water interception, anti-seepage, load-bearing and soil and water retaining structure.

[0003] At present, in order to improve the pouring efficiency, two injection hoppers are generally set up for synchronous pouring. For example, the prior patent with publication number CN211113604U discloses a soft soil underground continuous wall concrete pouring construction structure, including a lifting frame, a lifting ear is welded at the middle position of the top of the lifting frame, and the top of the lifting frame is located on both sides of the lifting ear and two injection hoppers are symmetrically inserted, two injection pipes are symmetrically arranged on both sides of the bottom of the lifting frame, and cavities are symmetrically opened on both sides of the bottom end of the lifting frame, the tops of the two injection pipes extend to the interior of the lifting frame and are respectively sleeved and fixed to the ends of the bottom pipes of the two injection hoppers.

[0004] In the prior art, since two hoppers pour concrete simultaneously, there is a lack of monitoring of concrete pouring, and the pouring depth is prone to errors, which will affect the quality of pile formation and the quality of underground continuous walls. Utility Model Content

[0005] The utility model aims to provide an underground continuous wall synchronous pouring device, aiming to solve the problem of lack of monitoring of concrete pouring in the prior art.

[0006] The utility model is implemented as follows: an underground continuous wall synchronous pouring device comprises a first pouring pipe, a second pouring pipe, a connecting frame and two measuring structures, wherein the first pouring pipe and the second pouring pipe are arranged in a corresponding manner at intervals along a straight line, and the two ends of the connecting frame are respectively connected to the first pouring pipe and the second pouring pipe, and the connecting frame is provided with a lifting ring, and the lifting ring is used for lifting; the two measuring structures are respectively installed on the connecting frame, and the two measuring structures are respectively used to detect the pouring depths of the first pouring pipe and the second pouring pipe; the measuring structure comprises a measuring rope and a floating plate, the lower part of the measuring rope is connected to the floating plate, the floating plate is placed in a continuous groove and is arranged corresponding to the first pouring pipe or the second pouring pipe, and the floating plate is floated by the poured concrete.

[0007] Furthermore, the measuring structure includes a measuring casing, the measuring casing is sleeved with the connecting frame, and the upper part of the measuring rope is connected to the measuring casing; the connecting frame has a plurality of pop-up frame columns, the measuring casing has a pipe opening, the frame column is embedded in the pipe opening, the frame column is used to position the measuring casing, and the frame column is pressed to separate from the pipe opening.

[0008] Furthermore, the measuring structure includes an adjustment platform, the adjustment platform and the floating plate are arranged in a vertically connected manner, the adjustment platform is arranged in the middle of the floating plate, and the adjustment platform is used to level the floating plate.

[0009] Furthermore, the measuring structure includes a plurality of adjusting columns, which are arranged longitudinally, the upper portions of the adjusting columns are butt-jointed with the floating plate, and the lower portions of the adjusting columns are vertically extended in a direction away from the floating plate; when pouring concrete, the adjusting columns are embedded in the concrete.

[0010] Furthermore, the measuring structure includes a motor and a rotating wheel, the motor is used to drive the rotating wheel to rotate, the rotating wheel is connected to the measuring rope, and the rotating wheel is used to reel in the measuring rope.

[0011] Furthermore, the measuring structure includes a tension sensor, which is installed on the measuring rope and is used to detect tension data of the measuring rope.

[0012] Furthermore, the underground continuous wall synchronous grouting device includes a control board, and the motor and the tension sensor are electrically connected to the control board respectively.

[0013] Furthermore, the first pouring pipe includes a first tube body and a first funnel, the first funnel and the first tube body are arranged correspondingly up and down, the first funnel is arranged in a cone shape with a larger top and a smaller bottom, and the first tube body and the first funnel are used for pouring concrete respectively; the underground continuous wall synchronous pouring device includes a first vibration plate, the first vibration plate and the first funnel are arranged in a flat and abutting manner, and the first vibration plate is arranged in a vibrating manner.

[0014] Furthermore, the second pouring pipe includes a second tube body and a second funnel, the second funnel and the second tube body are arranged correspondingly up and down, the second funnel is arranged in a cone shape with a larger top and a smaller bottom, and the second tube body and the second funnel are used for pouring concrete respectively; the underground continuous wall synchronous pouring device includes a second vibration plate, the second vibration plate and the second funnel are arranged in a flat and abutting manner, and the second vibration plate is arranged in a vibrating manner.

[0015] Furthermore, the first perfusion pipe includes a first waterstop plate, which is used to block or conduct the first tube body and the first funnel, and the second perfusion pipe includes a second waterstop plate, which is used to block or conduct the second tube body and the second funnel; the first waterstop plate and the second waterstop plate are respectively connected with waterstop ropes, and the waterstop ropes are used to synchronously lift the first waterstop plate and the second waterstop plate; the two waterstop ropes converge to form a lifting part, and the lifting part and the lifting ring are arranged in correspondence with each other up and down.

[0016] Compared with the prior art, the underground continuous wall synchronous pouring device provided by the utility model can realize the synchronous lifting and lowering of the first pouring pipe and the second pouring pipe under the action of the connecting frame during the underground continuous wall pouring operation, which is convenient for construction operations and realizes the synchronous pouring of concrete with two pipes, thereby improving the pouring effect and the pouring quality. During the specific pouring process, the pouring depth of the concrete is monitored through the cooperation of the measuring rope and the floating plate, and the first pouring pipe and the second pouring pipe are lifted only when sufficient concrete is poured, thereby ensuring the pile quality and support strength. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a plan schematic diagram of the underground continuous wall synchronous pouring device provided by the utility model;

[0018] Figure 2 It is a cross-sectional schematic diagram of a floating plate of an underground continuous wall synchronous pouring device provided by the utility model;

[0019] Figure 3 It is a cross-sectional schematic diagram of a first funnel of the underground continuous wall synchronous pouring device provided by the utility model;

[0020] Figure 4 The utility model is a cross-sectional schematic diagram of a motor and a rotating wheel of an underground continuous wall synchronous pouring device. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0022] The implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0023] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0024] Reference Figure 1-4 As shown, it is a preferred embodiment provided by the utility model.

[0025] The invention discloses a synchronous pouring device for underground continuous wall, comprising a first pouring pipe 1, a second pouring pipe 2, a connecting frame 3 and two measuring structures 4. The first pouring pipe 1 and the second pouring pipe 2 are arranged in a corresponding manner along a straight line at intervals. The two ends of the connecting frame 3 are respectively connected to the first pouring pipe 1 and the second pouring pipe 2. The connecting frame 3 is provided with a lifting ring 6 for lifting. The two measuring structures 4 are respectively installed on the connecting frame 3, and the two measuring structures 4 are respectively used to detect the pouring depths of the first pouring pipe 1 and the second pouring pipe 2. The measuring structure 4 comprises a measuring rope 41 and a floating plate 42. The lower part of the measuring rope 41 is connected to the floating plate 42. The floating plate 42 is placed in a continuous groove and is arranged corresponding to the first pouring pipe 1 or the second pouring pipe 2. The floating plate 42 is arranged to float upward due to the poured concrete.

[0026] When the underground continuous wall synchronous pouring device mentioned above is performing underground continuous wall pouring operations, under the action of the connecting frame 3, a single lifting device can realize the synchronous lifting and lowering of the first pouring pipe 1 and the second pouring pipe 2, which is convenient for construction operations and realizes the synchronous pouring of concrete by two pipes, thereby improving the pouring effect and the pouring quality. During the specific pouring process, the pouring depth of the concrete is monitored through the cooperation of the measuring rope 41 and the floating plate 42 to ensure that sufficient concrete is poured before lifting the first pouring pipe 1 and the second pouring pipe 2, thereby ensuring the pile quality and support strength.

[0027] The measuring structure 4 comprises a measuring sleeve 43 , the measuring sleeve 43 is sleeved with the connecting frame 3 , and the upper part of the measuring rope 41 is connected to the measuring sleeve 43 ; under the action of the measuring sleeve 43 , the setting of the measuring rope 41 is facilitated.

[0028] The connecting frame 3 has a plurality of pop-up frame columns, the measuring sleeve 43 has a pipe opening, the frame columns are embedded in the pipe opening, the frame columns are used to position the measuring sleeve 43, and the frame columns are pressed to separate from the pipe opening; in this way, through the cooperation between the frame columns and the pipe opening, the lateral position of the measuring sleeve 43 can be adjusted, and the position of the measuring rope 41 can be adjusted.

[0029] The measuring structure 4 includes an adjusting platform 44, which is arranged to be connected with the floating plate 42 in an upper and lower manner. The adjusting platform 44 is arranged in the middle of the floating plate 42, and the adjusting platform 44 is used to level the floating plate 42. Under the action of the adjusting platform 44, the overall center of gravity of the measuring structure 4 tends to the middle, avoiding horizontal deviation of the measuring structure 4, facilitating the horizontal arrangement of the floating plate 42, thereby facilitating the monitoring of the pouring depth of concrete.

[0030] The measuring structure 4 includes a plurality of adjusting columns 45 , which are arranged longitudinally, with the upper portion of the adjusting columns 45 butted against the floating plate 42 , and the lower portion of the adjusting columns 45 extending vertically away from the floating plate 42 ; when pouring concrete, the adjusting columns 45 are embedded in the concrete.

[0031] In this way, during the pouring process of concrete, the floating plate 42 is effectively kept level under the action of each adjusting column 45, so that the pouring depth of concrete can be monitored easily.

[0032] The measuring structure 4 includes four adjusting columns 45 , which are arranged at four corners. Under the action of the four adjusting columns 45 , the floating plate 42 is effectively kept level, so as to monitor the pouring depth of concrete.

[0033] The measuring structure 4 includes a motor 47 and a rotating wheel 48. The motor 47 is used to drive the rotating wheel 48 to rotate. The rotating wheel 48 is connected to the measuring rope 41, and the rotating wheel 48 is used to reel in the measuring rope 41. In this way, the measuring rope 41 is electrically reeled in, human intervention is avoided, and construction safety is improved.

[0034] The floating plate 42 has a lower plate surface facing the concrete, and the lower plate surface is provided with a plurality of plate protrusions 46, which are arranged in an arc-shaped protrusion downward; with the cooperation of the plate protrusions 46, the floating plate 42 is arranged horizontally, so that the pouring depth of the concrete can be monitored.

[0035] The measuring structure 4 includes a tension sensor 5, which is installed on the measuring rope 41 and is used to detect the tension data of the measuring rope 41. Under the action of the tension sensor 5, when the concrete pushes the floating plate 42 to float up, the tension of the measuring rope 41 will change. Once the tension change exceeds the preset value, it proves that the injection volume is sufficient, and the first injection pipe 1 and the second injection pipe 2 can be lifted.

[0036] The underground continuous wall synchronous pouring device includes a control panel, and the motor 47 and the tension sensor 5 are electrically connected to the control panel respectively; the tension sensor 5 transmits data information to the control panel, and the control panel turns on the power of the motor 47, controls the rotating wheel 48 to rotate, and wraps the measuring rope 41 around the side of the rotating wheel 48. The depth of the concrete surface can be accurately known through the measuring rope 41. The motor 47 is controlled by the control panel, which saves manpower and facilitates the measurement of the concrete surface, effectively guarantees the pouring quality of the pile, and can also effectively control material waste, and the measurement effect is good.

[0037] The first pouring pipe 1 includes a first tube body 11 and a first funnel 12. The first funnel 12 and the first tube body 11 are arranged correspondingly up and down. The first funnel 12 is arranged in a cone shape with a large top and a small bottom. The first tube body 11 and the first funnel 12 are respectively used for pouring concrete. Under the action of the first funnel 12, the pouring of concrete is guided, which facilitates the transportation of concrete to the first tube body 11, thereby facilitating the pouring of concrete into the underground continuous tank.

[0038] The underground continuous wall synchronous pouring device includes a first vibration plate 13, which is arranged in a flat and abutting relationship with the first funnel 12, and the first vibration plate 13 is arranged in a vibrating manner; under the action of the first vibration plate 13, vibration force is applied to facilitate the transfer of concrete to the first pipe body 11, thereby facilitating the pouring of concrete.

[0039] The second pouring pipe 2 includes a second tube body and a second funnel. The second funnel and the second tube body are arranged correspondingly up and down. The second funnel is arranged in a cone shape with a larger top and a smaller bottom. The second tube body and the second funnel are used for pouring concrete respectively. Under the action of the second funnel, the pouring of concrete is guided, which facilitates the transportation of concrete to the second tube body, thereby facilitating the pouring of concrete into the underground continuous tank.

[0040] The underground continuous wall synchronous pouring device comprises a second vibration plate, which is arranged in a flat and abutting manner with the second funnel, and the second vibration plate is arranged in a vibrating manner.

[0041] Under the action of the second vibration plate, a vibration force is applied to facilitate the transfer of concrete to the second pipe body, thereby facilitating the pouring of concrete.

[0042] The first perfusion pipe 1 includes a first waterstop plate, which is used to block or conduct the first tube body 11 and the first funnel 12. The second perfusion pipe 2 includes a second waterstop plate, which is used to block or conduct the second tube body and the second funnel. The first waterstop plate and the second waterstop plate are respectively connected with waterstop ropes, which are used to synchronously lift the first waterstop plate and the second waterstop plate. The two waterstop ropes converge to form a lifting part, and the lifting part and the lifting ring 6 are arranged in correspondence with each other up and down.

[0043] In this way, when concrete pouring is carried out, the first water stop plate and the second water stop plate respectively block the first tube body 11 and the second tube body. After the first funnel 12 and the second funnel are filled with a certain amount of concrete, the first water stop plate and the second water stop plate are lifted to make the first funnel 12 and the first tube body 11 conductive, and to make the second funnel and the second tube body conductive, thereby realizing the pouring of concrete.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Underground continuous wall synchronous pouring device, characterized in that: It includes a first perfusion pipe, a second perfusion pipe, a connecting frame and two measuring structures. The first perfusion pipe and the second perfusion pipe are arranged in a corresponding manner at intervals along a straight line. The two ends of the connecting frame are respectively connected to the first perfusion pipe and the second perfusion pipe. The connecting frame is provided with a lifting ring, and the lifting ring is used for lifting. The two measuring structures are respectively installed on the connecting frame, and the two measuring structures are respectively used to detect the perfusion depths of the first perfusion pipe and the second perfusion pipe; the measuring structure includes a measuring rope and a floating plate, the lower part of the measuring rope is connected to the floating plate, the floating plate is placed in a continuous groove and is arranged corresponding to the first perfusion pipe or the second perfusion pipe, and the floating plate is floated by the poured concrete.

2. The underground continuous wall synchronous pouring device according to claim 1, characterized in that: The measuring structure includes a measuring casing, the measuring casing is sleeved with the connecting frame, and the upper part of the measuring rope is connected to the measuring casing; the connecting frame has a plurality of pop-up frame columns, the measuring casing has a pipe opening, the frame column is embedded in the pipe opening, the frame column is used to position the measuring casing, and the frame column is pressed to separate from the pipe opening.

3. The underground continuous wall synchronous pouring device according to claim 2, characterized in that: The measuring structure comprises an adjustment platform, the adjustment platform and the floating plate are arranged in a vertically butted relationship, the adjustment platform is arranged in the middle of the floating plate, and the adjustment platform is used for leveling the floating plate.

4. The underground continuous wall synchronous pouring device according to claim 3, characterized in that: The measuring structure comprises a plurality of adjusting columns, which are arranged longitudinally, the upper portions of the adjusting columns are butt-jointed with the floating plate, and the lower portions of the adjusting columns are vertically extended in a direction away from the floating plate; when pouring concrete, the adjusting columns are embedded in the concrete.

5. The underground continuous wall synchronous pouring device according to any one of claims 1 to 4, characterized in that: The measuring structure comprises a motor and a rotating wheel. The motor is used to drive the rotating wheel to rotate. The rotating wheel is connected to the measuring rope and is used to reel in the measuring rope.

6. The underground continuous wall synchronous pouring device according to claim 5, characterized in that: The measuring structure comprises a tension sensor, which is mounted on the measuring rope and is used to detect tension data of the measuring rope.

7. The underground continuous wall synchronous pouring device according to claim 6, characterized in that: The underground continuous wall synchronous grouting device comprises a control panel, and the motor and the tension sensor are respectively electrically connected to the control panel.

8. The underground continuous wall synchronous pouring device according to any one of claims 1 to 4, characterized in that: The first pouring pipe includes a first tube body and a first funnel, the first funnel and the first tube body are arranged correspondingly up and down, the first funnel is arranged in a cone shape with a large top and a small bottom, and the first tube body and the first funnel are used for pouring concrete respectively; the underground continuous wall synchronous pouring device includes a first vibration plate, the first vibration plate and the first funnel are arranged in a flat and abutting manner, and the first vibration plate is arranged in a vibrating manner.

9. The underground continuous wall synchronous pouring device according to claim 8, characterized in that: The second pouring pipe includes a second tube body and a second funnel, the second funnel and the second tube body are arranged correspondingly up and down, the second funnel is arranged in a cone shape with a larger top and a smaller bottom, and the second tube body and the second funnel are used for pouring concrete respectively; the underground continuous wall synchronous pouring device includes a second vibration plate, the second vibration plate and the second funnel are arranged in a flat and abutting manner, and the second vibration plate is arranged in a vibrating manner.

10. The underground continuous wall synchronous pouring device according to claim 9, characterized in that: The first perfusion pipe includes a first waterstop plate, which is used to block or conduct the first tube body and the first funnel. The second perfusion pipe includes a second waterstop plate, which is used to block or conduct the second tube body and the second funnel. The first waterstop plate and the second waterstop plate are respectively connected with waterstop ropes, and the waterstop ropes are used to synchronously lift the first waterstop plate and the second waterstop plate. The two waterstop ropes converge to form a lifting part, and the lifting part is arranged corresponding to the lifting ring up and down.

Citation Information

Patent Citations

  • Soft soil stratum underground diaphragm wall concrete pouring construction structure

    CN211113604U