Long-distance external spraying device of continuous mining machine
By designing a long-distance external spray device for continuous mining machines with adjustment function and water-cooled heat dissipation function, the problem that existing devices cannot adjust the spray range and heat dissipation is solved, and dust reduction and heat dissipation efficiency is improved.
Patent Information
- Application Number
- CN202421262945.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing continuous mining machine dust reduction device cannot adjust the spray range according to actual use, and it is impossible to use the water flow to perform water cooling and heat dissipation on the surface of the water pump motor, affecting the dust reduction efficiency and heat dissipation efficiency.
A long-distance external spray device of continuous mining machine is designed, using a combination of four-way pipes, first water supply pipes, second water supply pipes, support mechanisms and heat exchange pipes to realize the adjustment of the spray range and the water-cooled heat dissipation function, and by rotating The spray pipe, mobile support mechanism and fan operation is controlled by means of fans and temperature sensors for air cooling and cooling.
The spray range is adjusted according to needs, the dust reduction efficiency is improved, and the heat dissipation efficiency is improved by combining water-cooling and air-cooling, solving the adjustment and heat dissipation problems of existing devices.
Smart Images

Figure CN222315131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mining machinery, in particular to a long-distance external spray device for a continuous miner. Background Art
[0002] A continuous miner is a comprehensive tunneling and short-wall mining equipment used for mining operations of coal mines and other mineral resources. When carrying out mining operations, it is necessary to install a spray device on the top of the continuous miner to spray and reduce dust in the mine.
[0003] After searching, the announcement number is CN217950356U, and the name is a utility model for a dust reduction device for a mining anchoring continuous mining machine, which includes a material box, a foam generating assembly and a foam nozzle. Through research and analysis, it is found that although it has the advantages of being able to cover the dust source seamlessly during use and fundamentally prevent the dust from spreading outward, etc., it still has the following disadvantages to a certain extent.
[0004] For example, the device does not have an adjustment function. During use, the surface of the mounting frame has only one row of nozzles, which makes it impossible to increase the spray range according to actual usage, resulting in an insufficient spray area, which in turn affects the dust reduction efficiency. In order to solve the above technical problems, we have designed a long-distance external spray device for continuous miners. Utility Model Content
[0005] The purpose of the utility model is to provide a long-distance external spray device for a continuous miner, which has the advantages of adjustment function and cooling function, and solves the problem that the existing dust reduction device cannot adjust the spray range according to actual use conditions during use, and cannot use water flow to cool the motor surface of the water pump.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a long-distance external spray device for a continuous miner, comprising a box body and a cross plate, the inner cavity of the box body is fixedly connected with a partition, the right side of the partition plate is penetrated and fixedly connected with a fan, the left side of the inner cavity of the box body is connected with a water pump by bolts, the surface of the water pump is sleeved with a heat exchange pipe, the right end of the heat exchange pipe is connected with a water supply pipe, the top of the water supply pipe penetrates to the top of the box body and is connected with a four-way pipe, the right side of the four-way pipe is connected with a first water supply pipe, the bottom end of the first water supply pipe is connected with a first spray pipe, the front and rear sides of the four-way pipe are both connected with a second water supply pipe, the opposite end of the second water supply pipe is connected with a second spray pipe, the surface of the second spray pipe is movably connected with a positioning frame through a rotating shaft, the front and rear sides of the cross plate are penetrated and movably connected with a supporting mechanism, the supporting mechanism comprises a cross bar, the top of the cross bar is riveted with a support rod, and the top of the support rod is riveted with a first supporting block.
[0007] Preferably, the front side and the rear side of the right side of the horizontal plate are riveted with positioning plates, and the front side and the rear side of the first spray pipe are fixedly connected to the positioning plates.
[0008] Preferably, the bottom of the positioning frame is riveted to the transverse plate, and the front and rear sides of the top of the transverse plate are riveted with second support blocks.
[0009] Preferably, both sides of the bottom of the transverse plate are threadedly connected with positioning bolts, and the top ends of the positioning bolts are in contact with the transverse rod.
[0010] Preferably, a temperature sensor is fixedly connected through the top of the box body, the water outlet pipe of the water pump is connected to the heat exchange pipe, and the water inlet pipe of the water pump passes through the top of the box body.
[0011] Preferably, a sealing plate is connected to the left side of the front side of the box body by bolts, and a connecting plate is welded to the left side of the box body.
[0012] Preferably, a manual valve is fixedly installed on the surface of the second water supply pipe, an exhaust hole is opened on the left side of the bottom of the box body, a filter screen is inlaid and installed on the right side of the bottom of the box body, a bracket is welded on the right side of the box body, a support plate is movably connected to the inside of the bracket by bolts, and the right side of the support plate is riveted to the cross plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model has the advantage of adjustment function through the cooperation of the four-way pipe, the first water supply pipe, the first spray pipe, the second water supply pipe, the second spray pipe and the supporting mechanism. When the spray range needs to be adjusted, the second spray pipe is rotated to rotate one hundred and eighty degrees, and the cross bar is pulled. The cross bar drives the support rod and the first support block to move. The first support block provides auxiliary support for the bottom of the second spray pipe, and then the manual valve is opened. The water is transported to the inside of the first spray pipe and the second spray pipe through the four-way pipe, thereby increasing the spray range and improving the dust reduction efficiency.
[0015] 2. The utility model has the advantage of cooling function through the cooperation of partitions, fans and heat exchange tubes. The water in the external water supply pipe is transported to the heat exchange tubes through a water pump. The water cools the surface of the motor of the water pump through the heat exchange tubes. The temperature sensor monitors the temperature of the surface of the heat exchange tube in real time. When the temperature of the heat exchange tube is too high, the external controller controls the operation of the fan, and the fan cools the surface of the heat exchange tube to further improve the heat dissipation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0017] Figure 2 This is a three-dimensional cross-sectional view of the box structure of the utility model;
[0018] Figure 3 It is a three-dimensional bottom view of the local structure of the utility model;
[0019] Figure 4 It is a three-dimensional bottom view of the horizontal plate structure of the utility model.
[0020] In the figure: 1. box body; 2. horizontal plate; 3. partition; 4. fan; 5. water pump; 6. heat exchange tube; 7. water pipe; 8. four-way pipe; 9. first water supply pipe; 10. first spray pipe; 11. second water supply pipe; 12. second spray pipe; 13. supporting mechanism; 14. horizontal bar; 15. support rod; 16. first support block; 17. positioning plate; 18. positioning frame; 19. positioning bolt; 20. temperature sensor; 21. sealing plate; 22. connecting plate; 23. manual valve; 24. exhaust hole; 25. filter screen; 26. bracket; 27. support plate. DETAILED DESCRIPTION
[0021] See also Figure 1-Figure 4 A long-distance external spray device for a continuous mining machine comprises a box body 1 and a horizontal plate 2. A partition 3 is fixedly connected to the inner cavity of the box body 1. A fan 4 is fixedly connected to the right side of the partition 3. A water pump 5 is bolted to the left side of the inner cavity of the box body 1. A heat exchange tube 6 is sleeved on the surface of the water pump 5. The right end of the heat exchange tube 6 is connected to a water delivery pipe 7. The top end of the water delivery pipe 7 passes through the top of the box body 1 and is connected to a four-way pipe 8. The right side of the four-way pipe 8 is connected to a first water supply pipe 9. The bottom end of the first water supply pipe 9 is connected to a first spray pipe 10. The front and rear sides of the four-way pipe 8 are connected to the first water supply pipe 9. They are all connected with a second water supply pipe 11, and the opposite end of the second water supply pipe 11 is connected with a second spray pipe 12. The surface of the second spray pipe 12 is movably connected with a positioning frame 18 through a rotating shaft. The front and rear sides of the cross plate 2 are movably connected with a supporting mechanism 13. The supporting mechanism 13 includes a cross bar 14. The top of the cross bar 14 is riveted with a support rod 15. The top of the support rod 15 is riveted with a first supporting block 16. By arranging the support rod 15 and the first supporting block 16, the bottom of the second spray pipe 12 can be supported so that it will not bend.
[0022] See also Figure 1 The front and rear sides of the right side of the horizontal plate 2 are riveted with positioning plates 17. By setting the positioning plates 17, the first spray pipe 10 can be supported and fixed. The front and rear sides of the first spray pipe 10 are fixedly connected to the positioning plates 17.
[0023] See also Figure 1 The bottom of the positioning frame 18 is riveted to the transverse plate 2, and the front and rear sides of the top of the transverse plate 2 are riveted with second support blocks. By setting the second support blocks, the bottom of the second spray pipe 12 can be supported.
[0024] See also Figure 4Both sides of the bottom of the cross plate 2 are threadedly connected with positioning bolts 19. By setting the positioning bolts 19, the cross bar 14 can be limited and fixed so that it will not be displaced. The top of the positioning bolts 19 is in contact with the cross bar 14.
[0025] See also Figure 2 A temperature sensor 20 is fixedly connected to the top of the box body 1. By setting the temperature sensor 20, the temperature of the heat exchange tube 6 can be monitored in real time. The water outlet pipe of the water pump 5 is connected to the heat exchange tube 6, and the water inlet pipe of the water pump 5 passes through the top of the box body 1.
[0026] See also Figure 1 A sealing plate 21 is connected to the left side of the front side of the box body 1 by bolts, and a connecting plate 22 is welded to the left side of the box body 1. By providing the connecting plate 22, it is convenient for the user to install the box body 1 on the surface of the continuous mining machine.
[0027] See also Figure 1 A manual valve 23 is fixedly installed on the surface of the second water supply pipe 11, an exhaust hole 24 is opened on the left side of the bottom of the box body 1, and a filter screen 25 is embedded and installed on the right side of the bottom of the box body 1. By setting the filter screen 25, dust contained in the air can be filtered to prevent dust from adhering to the surface of the heat exchange tube 6. A bracket 26 is welded on the right side of the box body 1, and a support plate 27 is movably connected to the inside of the bracket 26 by bolts. By setting the bracket 26 and the support plate 27, the angle of the horizontal plate 2 can be adjusted, and the right side of the support plate 27 is riveted to the horizontal plate 2.
[0028] When in use, the connecting plate 22 is installed on the surface of the continuous mining machine, and the water inlet pipe of the water pump 5 is connected to the external water supply pipe. In the daily operation process, the water pump 5 is controlled to operate through the external controller, and the water in the external water supply pipe is transported to the heat exchange pipe 6 through the water pump 5. The water cools the surface of the motor of the water pump 5 through the heat exchange pipe 6. The temperature sensor 20 monitors the temperature of the surface of the heat exchange pipe 6 in real time. When the temperature of the heat exchange pipe 6 is too high, the external controller controls the fan 4 to operate, and the fan 4 cools the surface of the heat exchange pipe 6 to further improve the heat dissipation efficiency. The heat exchange pipe 6 transports the water to the water delivery pipe 7, and the water delivery pipe 7 transports the water through the four-way pipe 8. It is sent to the first water supply pipe 9, and the first water supply pipe 9 transports the water to the first spray pipe 10, so as to perform spray dust reduction operations. When the spray range needs to be adjusted, the second spray pipe 12 is rotated to rotate the second spray pipe 12 one hundred and eighty degrees, and the cross bar 14 is pulled. The cross bar 14 drives the support rod 15 and the first support block 16 to move, and the first support block 16 assists in supporting the bottom of the second spray pipe 12, and then the manual valve 23 is opened, and the water is transported to the inside of the first spray pipe 10 and the second spray pipe 12 through the four-way pipe 8, so as to increase the spray range and improve the dust reduction efficiency. The first spray pipe 10 and the second spray pipe 12 spray the water to perform spray dust reduction operations.
[0029] To sum up: the long-distance external spray device of the continuous miner, through the cooperation of the four-way pipe 8, the first water supply pipe 9, the first spray pipe 10, the second water supply pipe 11, the second spray pipe 12, the support mechanism 13, the partition 3, the fan 4 and the heat exchange tube 6, solves the problem that the existing dust suppression device cannot adjust the spray range according to the actual use situation during use, and cannot use water flow to cool the motor surface of the water pump.
Claims
1. A long-distance external spray device for a continuous miner, comprising a housing (1) and a transverse plate (2), characterized in that: The inner cavity of the box body (1) is fixedly connected to a partition plate (3), and a fan (4) is fixedly connected to the right side of the partition plate (3). The left side of the inner cavity of the box body (1) is connected to a water pump (5) by bolts. A heat exchange tube (6) is sleeved on the surface of the water pump (5). The right end of the heat exchange tube (6) is connected to a water pipe (7). The top end of the water pipe (7) passes through the top of the box body (1) and is connected to a four-way pipe (8). The right side of the four-way pipe (8) is connected to a first water supply pipe (9). The bottom end of the first water supply pipe (9) is connected to a first spray pipe ( 10), the front and rear sides of the four-way pipe (8) are both connected to a second water supply pipe (11), the opposite end of the second water supply pipe (11) is connected to a second spray pipe (12), the surface of the second spray pipe (12) is movably connected to a positioning frame (18) via a rotating shaft, the front and rear sides of the cross plate (2) are both penetrated and movably connected to a support mechanism (13), the support mechanism (13) comprises a cross bar (14), the top of the cross bar (14) is riveted to a support rod (15), and the top of the support rod (15) is riveted to a first support block (16).
2. A long-distance external spray device for a continuous miner according to claim 1, characterized in that: Positioning plates (17) are riveted to the front and rear sides of the right side of the transverse plate (2), and the front and rear sides of the first spray pipe (10) are fixedly connected to the positioning plates (17).
3. The long-distance external spray device for a continuous miner according to claim 1, characterized in that: The bottom of the positioning frame (18) is riveted to the transverse plate (2), and the front and rear sides of the top of the transverse plate (2) are riveted with second support blocks.
4. The long-distance external spray device for a continuous miner according to claim 1, characterized in that: Positioning bolts (19) are threadedly connected through both sides of the bottom of the transverse plate (2), and the top ends of the positioning bolts (19) are in contact with the transverse rod (14).
5. The long-distance external spray device for a continuous miner according to claim 1, characterized in that: A temperature sensor (20) is fixedly connected to the top of the box body (1), a water outlet pipe of the water pump (5) is connected to the heat exchange pipe (6), and a water inlet pipe of the water pump (5) is connected to the top of the box body (1).
6. The long-distance external spray device for a continuous miner according to claim 1, characterized in that: A sealing plate (21) is connected to the left side of the front side of the box body (1) via bolts, and a connecting plate (22) is welded to the left side of the box body (1).
7. The long-distance external spray device for a continuous miner according to claim 1, characterized in that: A manual valve (23) is fixedly mounted on the surface of the second water supply pipe (11); an exhaust hole (24) is provided on the left side of the bottom of the box body (1); a filter screen (25) is embedded and mounted on the right side of the bottom of the box body (1); a bracket (26) is welded to the right side of the box body (1); a support plate (27) is movably connected to the inside of the bracket (26) by bolts; the right side of the support plate (27) is riveted to the horizontal plate (2).
Citation Information
Patent Citations
Dust fall device of mining digging and anchoring continuous mining machine
CN217950356U