Mounting and adjusting structure of miniature laser

By adopting a miniature installation and adjustment design with a three-layer adjustment mechanism and a groove structure in the laser, combined with a light and flexible circuit board and screw fixing method, the problems of unreliable fixation, poor installation consistency and poor heat dissipation effect of the laser are solved, and the problem of improper installation is achieved. Higher adjustment accuracy and working stability.

CN222316458UActive Publication Date: 2025-01-07昶艾科技(成都)有限公司
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Patent Information

Application Number
CN202421259986.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-01-07
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The installation structure of existing lasers has problems such as unreliable fixation, poor installation consistency, large volume, poor heat dissipation effect, and complex adjustment and calibration. It is especially difficult to achieve precision adjustment and stable operation in miniaturized optical systems.

Method used

A micro laser installation and adjustment structure is designed, using a three-layer adjustment mechanism of the base (fixed layer, adjustment layer, and installation layer) combined with a grooved structure and a light and flexible circuit board, which can achieve firm fixation and convenient installation through screw fixation. , and improve the heat dissipation effect through heat conduction sheets and thermal grease.

Benefits of technology

It effectively reduces the volume and weight of the entire machine, realizes ±6° deflection adjustment in 360° plane, improves the adjustment accuracy and working stability of the laser, enhances the heat dissipation effect, and solves the problems of unreliable fixation and poor heat dissipation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mounting and adjusting structure of a miniature laser, which relates to the technical field of lasers and comprises a base for mounting the laser, the base is provided with three layers of adjusting mechanisms including a fixing layer, an adjusting layer and a mounting layer, and the fixing layer, the adjusting layer and the mounting layer are sequentially in clearance fit to form a first clearance and a second clearance. And connecting piles are symmetrically arranged at the two gaps correspondingly. The groove type structure design is utilized, the light and thin flexible circuit board is matched, the structure is simplified, the size and the weight of the whole machine are effectively reduced, and meanwhile a screw fixing mode is adopted, so that the installation adjusting structure is firm in fixation and convenient to install; the base is arranged to be a three-layer adjusting mechanism comprising the fixing layer, the adjusting layer and the mounting layer, + / -6-degree deflection adjustment of the laser in the 360-degree plane is achieved very conveniently, meanwhile, the heat dissipation effect is improved by utilizing metal heat transfer and increasing the contact area, and the adjusting precision and the working stability of the laser are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lasers, in particular to an installation and adjustment structure of a micro laser. Background Art

[0002] As the core component of optical systems, lasers are widely used in gas analysis, laser medical treatment, laser printing, laser ranging, laser radar, fiber optic communication, optical storage, infrared lighting, laser pointers, atmospheric monitoring and chemical spectroscopy. With the advancement of electronic technology and optical detection technology, new, high-performance, miniaturized advanced optical systems are rapidly updated, which is the development trend of international advanced optical technology and a technical bottleneck of optical analytical instruments.

[0003] When the laser is installed in a product, it is generally necessary to use various horizontal and vertical adjustment devices, and then cooperate with the gluing and fixing process to assist in installation and adjustment. The existing method is not suitable for miniaturized optical systems, fine-tuning is difficult, and there are problems such as poor laser heat dissipation, complex adjustment and calibration, troublesome disassembly and production line layout, poor installation consistency, and the laser fixed with glue has the risk of falling off after long-term use.

[0004] Therefore, the existing laser installation structure has problems such as unstable fixation and poor installation consistency. In addition, there are also problems such as large laser volume, poor heat dissipation effect, and complex and imprecise adjustment and calibration. Utility Model Content

[0005] Based on the problems pointed out in the background technology that the existing laser installation structure has the problems of unreliable fixation and poor installation consistency, as well as large laser size, poor heat dissipation effect, and complex and imprecise adjustment and calibration, the purpose of this application is to propose an installation and adjustment structure for a micro laser. The installation and adjustment device effectively reduces the size and weight of the whole machine, is firmly fixed and easy to install, and at the same time, the laser has good heat dissipation effect, thereby improving the adjustment accuracy and working stability of the laser.

[0006] The utility model is realized by the following technical solutions:

[0007] The present application provides an installation and adjustment structure for a micro laser, including a base for installing the laser, wherein the base is provided with a three-layer adjustment mechanism, including a fixing layer, an adjustment layer and a mounting layer, wherein the fixing layer, the adjustment layer and the mounting layer are clearance-matched in sequence to form a first gap and a second gap, and connecting piles are symmetrically arranged at the two gaps.

[0008] Among them, when the base size is 18mm×16mm, a laser with a size of 11.5mm×7.5mm×8.5mm can be installed.

[0009] The installation and adjustment structure of the micro laser uses a groove structure design, combined with a thin and light flexible circuit board, to simplify the structure and effectively reduce the size and weight of the whole machine. At the same time, it adopts a screw fixing method to make the installation and adjustment structure firmly fixed and easy to install. The base is set as a three-layer adjustment mechanism with a fixed layer, an adjustment layer, and a mounting layer, which very conveniently realizes the ±6° deflection adjustment of the laser within a 360° plane. At the same time, the heat dissipation effect is improved by using metal heat transfer and increasing the contact area, thereby improving the adjustment accuracy and working stability of the laser.

[0010] Furthermore, a control board for driving the laser and collecting signals is connected to the bottom of the base.

[0011] Furthermore, the control panel is fixedly matched with the outer bottom surface of the base by screws.

[0012] Furthermore, the base and the control panel are correspondingly provided with a threaded hole, a first through hole, a second through hole, a groove, a wire hole, a first fixing hole, a second fixing hole, and a limit hole.

[0013] Furthermore, the laser also includes a heat conductive sheet and a pin. The laser is built into the base and fixed by screws passing through the first fixing hole. The heat conductive sheet is tightly fitted to the top inner wall of the base fixing layer to achieve metal heat transfer; the pin passes through the wire holes and grooves set in the base and is electrically connected to the control board.

[0014] Furthermore, the control board also includes a flexible cable interface, and a screw passes through the second fixing hole to fix the control board to the outer bottom surface of the base.

[0015] Among them, the flexible cable interface is used to connect and transmit control signals.

[0016] Furthermore, a groove is provided on the base, and the groove isolates the control panel from the base by air after installation.

[0017] By arranging a groove on the base, the control board is isolated from the base by air, which further enhances the heat dissipation and reduces the electrical and thermal interference.

[0018] Furthermore, the control board is a flexible circuit board.

[0019] The control board can be a flexible circuit board that is thin, small, and has good heat dissipation.

[0020] Furthermore, the mounting layer of the base is provided with limiting holes.

[0021] By arranging the limiting holes on the mounting layer of the base, the base can be installed quickly and consistently, and the base can be fixed at the corresponding installation point by passing the screws through the second through holes.

[0022] Furthermore, a heat-conducting layer is coated on the contact surface between the heat-conducting sheet and the base.

[0023] The heat-conducting layer coated on the contact surface between the heat-conducting sheet and the base may be thermal grease, and the heat-conducting effect may be further enhanced by coating the thermal grease.

[0024] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0025] (1) The installation and adjustment structure of the micro laser in the present application uses a groove structure design, combined with a thin and light flexible circuit board, to simplify the structure, effectively reduce the volume and weight of the whole machine, and adopt a screw fixing method, which is not only firmly fixed but also easy to install;

[0026] (2) In the installation and adjustment structure of the micro laser in the present application, the base is provided with a three-layer adjustment mechanism of a fixed layer, an adjustment layer, and a mounting layer, which conveniently realizes the ±6° deflection adjustment of the laser within a 360° plane. At the same time, the heat dissipation effect is improved by utilizing metal heat transfer and increasing the contact area, thereby enhancing the adjustment accuracy and working stability of the laser. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The drawings described herein are used to provide a further understanding of the embodiments of the present utility model, constitute a part of this application, and do not constitute a limitation of the embodiments of the present utility model. In the drawings:

[0028] Figure 1 It is a structural schematic diagram of a mounting and adjusting structure of a micro laser in the utility model;

[0029] Figure 2 An exploded view of a mounting and adjusting structure of a micro laser in the utility model;

[0030] Figure 3 A schematic diagram of a base structure of a micro laser installation and adjustment structure in the utility model;

[0031] Figure 4 It is a front view of a base of a mounting and adjusting structure of a micro laser in the utility model;

[0032] Figure 5 The utility model is a schematic diagram of the control board structure of a micro laser installation and adjustment structure.

[0033] Marks and corresponding parts names in the attached drawings:

[0034] 1-base, 11-fixed layer, 12-adjustment layer, 13-installation layer, 14-first gap, 15-second gap, 16-connecting pile, 111-threaded hole, 112-first through hole, 113-second through hole, 114-groove, 115-wire hole, 116-first fixing hole, 117-second fixing hole, 118-limiting hole, 2-control board, 21-flexible cable interface, 3-laser, 31-heat conductive sheet, 32-pin. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0036] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0038] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, a connection or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] Example 1

[0040] like Figures 1 to 5 As shown, this embodiment provides an installation and adjustment structure of a micro laser 3, including a base 1 for installing the laser 3, the base 1 is provided with a three-layer adjustment mechanism, including a fixed layer 11, an adjustment layer 12 and a mounting layer 13, the fixed layer 11, the adjustment layer 12 and the mounting layer 13 are gap-matched in sequence to form a first gap 14 and a second gap 15, and connecting piles 16 are symmetrically arranged at the two gaps.

[0041] Specifically, a control board 2 for driving the laser 3 and collecting signals is connected to the bottom of the base 1 .

[0042] Specifically, the base 1 and the control board 2 are correspondingly provided with a threaded hole 111 , a first through hole 112 , a second through hole 113 , a groove 114 , a wire hole 115 , a first fixing hole 116 , a second fixing hole 117 , and a limit hole 118 .

[0043] During installation, the set screw passes through the threaded hole 111 of the fixing layer 11, and the distance and deflection degree of the first gap 14 are adjusted by adjusting the tightening distance; the set screw passes through the first through hole 112 into the threaded hole 111 of the adjustment layer 12, and the distance and deflection degree of the second gap 15 are adjusted by adjusting the tightening distance, thereby controlling the deflection adjustment of the laser 3 within ±6° in the 360° plane.

[0044] Specifically, the laser 3 also includes a heat conductive sheet 31 and a pin 32. During installation, the laser 3 is built into the base 1 and fixed by screws passing through the first fixing hole 116. The heat conductive sheet 31 is tightly fitted to the top inner wall of the fixing layer 11 of the base 1 to achieve metal heat transfer; the pin 32 passes through the wire hole 115 and the groove 114 set in the base 1 and is electrically connected to the control board 2.

[0045] Specifically, the control board 2 also includes a flexible line interface for connecting and transmitting control signals, and screws pass through the second fixing holes 117 to fix the control board 2 on the outer bottom surface of the base 1 .

[0046] Specifically, the control panel is a flexible circuit board that is thin, light, small in size, and has good heat dissipation.

[0047] The installation and adjustment structure of the micro laser 3 in this embodiment utilizes a groove structure design, combined with a thin and light flexible circuit board, to simplify the structure, effectively reducing the volume and weight of the entire machine, and at the same time adopts a screw fixing method, so that the installation and adjustment structure is firmly fixed and easy to install; the base 1 is configured as a three-layer adjustment mechanism of a fixed layer 11, an adjustment layer 12, and a mounting layer 13, which very conveniently realizes the ±6° deflection adjustment of the laser within a 360° plane, and at the same time utilizes metal heat transfer and an increased contact area to improve the heat dissipation effect, thereby enhancing the adjustment accuracy and working stability of the laser 3.

[0048] Example 2

[0049] Based on Example 1, this example provides an installation and adjustment structure for a micro laser 3. The difference from Example 1 is that a groove 114 is provided on the base 1 of this example, and the groove 114 isolates the control board 2 from the base 1 after installation. Other technical features are exactly the same as those of Example 1.

[0050] Compared with the first embodiment, the advantage of this embodiment is that, by providing the groove 114 on the base 1, the control board 2 is isolated from the base 1 by air, thereby further enhancing the heat dissipation and reducing the electrical and thermal interference.

[0051] Example 3

[0052] Based on Example 2, this example provides a mounting and adjusting structure for a micro laser 3. The difference from Example 2 is that the mounting layer 13 of the base 1 of this example is provided with a limiting hole 118. Other technical features are exactly the same as those of Example 2.

[0053] Compared with Example 2, the advantage of this embodiment is that by providing a limiting hole 118 on the mounting layer 13 of the base 1, quick and consistent installation is facilitated, and the base 1 is fixed at the corresponding installation point by screws passing through the second through hole 113.

[0054] Example 4

[0055] Based on Example 3, this example provides a mounting and adjusting structure for a micro laser 3. The difference from Example 3 is that the contact surface between the heat conducting sheet 31 and the base 1 is coated with thermal grease. Other technical features are exactly the same as those of Example 3.

[0056] Compared with the third embodiment, the advantage of this embodiment is that by applying thermal grease on the contact surface between the heat conductive sheet 31 and the base 1 , the heat conduction effect can be further enhanced, thereby improving the heat dissipation effect of the micro laser 3 .

[0057] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A micro laser installation and adjustment structure, characterized in that: The invention comprises a base (1) for mounting a laser (3), wherein the base (1) is provided with a three-layer adjustment mechanism, comprising a fixing layer (11), an adjustment layer (12) and a mounting layer (13), wherein the fixing layer (11), the adjustment layer (12) and the mounting layer (13) are clearance-matched in sequence to form a first gap (14) and a second gap (15), and connection piles (16) are symmetrically arranged at the two gaps.

2. The micro laser installation and adjustment structure according to claim 1, characterized in that: The bottom of the base (1) is connected to a control board (2) used for driving the laser (3) and collecting signals.

3. The micro laser installation and adjustment structure according to claim 2, characterized in that: The control panel (2) is fixedly matched with the outer bottom surface of the base (1) by means of screws.

4. The micro laser installation and adjustment structure according to claim 3, characterized in that: The base (1) and the control panel (2) are correspondingly provided with a threaded hole (111), a first through hole (112), a second through hole (113), a groove (114), a wire hole (115), a first fixing hole (116), a second fixing hole (117), and a limit hole (118).

5. The micro laser installation and adjustment structure according to claim 4, characterized in that: The laser (3) further comprises a heat conducting sheet (31) and a pin (32). The laser (3) is built into the base (1) and fixed by screws passing through the first fixing hole (116). The heat conducting sheet (31) is tightly fitted to the inner wall of the top of the fixing layer (11) of the base (1) to achieve metal heat transfer. The pin (32) is electrically connected to the control board (2) after passing through the wire hole (115) and the groove (114) provided on the base (1).

6. The micro laser installation and adjustment structure according to claim 4, characterized in that: The control board (2) also includes a flexible cable interface (21), and screws are passed through the second fixing holes (117) to fix the control board (2) to the outer bottom surface of the base (1).

7. The micro laser installation and adjustment structure according to claim 2, characterized in that: The base (1) is provided with a groove (114), and the groove (114) isolates the control panel (2) from the base (1) by air after installation.

8. The micro laser installation and adjustment structure according to claim 2, characterized in that: The control board (2) is a flexible circuit board.

9. The micro laser installation and adjustment structure according to claim 1, characterized in that: The mounting layer (13) of the base (1) is provided with a limiting hole (118).

10. The micro laser installation and adjustment structure according to claim 5, characterized in that: A heat-conducting layer is coated on the contact surface between the heat-conducting sheet (31) and the base (1).