Dry heat device for processing and treating gardenia pulp

Abstract

The utility model provides a dry heating device for gardenia meal processing, which relates to the technical field of gardenia meal dry heating, and comprises a drying box, a plurality of layers of partition plates are fixedly connected in the drying box, the corners of the upper surfaces of the partition plates are fixedly connected with springs, and the upper parts of the partition plates are connected with vibrating plates through the springs; by arranging a spring and a vibrating plate, cape jasmine to be subjected to dry heat treatment is laid on the vibrating plate, under the auxiliary effect that the spring is elastically connected with the vibrating plate and a partition plate, the vibrating plate is used for vibrating and flattening the cape jasmine on the surface, and the flattened cape jasmine is vibrated and turned over in the dry heat process; gardenia damage caused by gardenia collision is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of dry heating of gardenia meal, in particular to a dry heating device for processing gardenia meal. Background Art

[0002] Gardenia meal is a common by-product of agricultural product processing, which is widely used in pigment processing and livestock feed. Researchers have conducted research on pre-treatment technology to explore its effects on the nutritional and secondary metabolite content of gardenia meal. The pre-treatment technology includes dry heat treatment of gardenia meal.

[0003] Therefore, a dryer for gardenia fruit production in the prior art has a publication number of CN214620446U. When in use, the gardenia fruits to be dried are poured into the mixing drum, and the first motor is started to drive the first movable shaft to rotate, and the second movable shaft can drive the hollow rotating shaft to rotate, and multiple stirring rods are used to stir the gardenia fruits. At the same time, second gears are arranged on both sides of the outside of the mixing drum, and the first rotating shaft is driven to rotate by the first movable shaft, so that the first gear drives the second gear to rotate, and drives the mixing drum to rotate. At the same time, a second fixed plate is arranged on the other side of the top of the workbench, and the exhaust fan is started to draw external air into the heating device through the air inlet for heating, and the hot air can be blown into the inside of the mixing drum through the small holes on the stirring rods to heat and dry the rotating gardenia fruits.

[0004] However, after the gardenia fruit is dried, it will become relatively brittle as a whole. At this time, the continuous rotation and stirring of the stirring rod can easily cause collisions and cracks on the surface of the dried gardenia fruit, thereby affecting the integrity of the gardenia fruit. Utility Model Content

[0005] The utility model aims to solve the problems existing in the prior art and proposes a dry heat device for processing gardenia meal.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dry heat device for processing gardenia meal, including a drying box, a plurality of layers of partitions are fixedly connected inside the drying box, springs are fixedly connected to the corners of the upper surfaces of the partitions, and a vibration plate is connected to the top of the partition through the spring, a plug column is fixedly connected to one side of the top of the gear, a plug cylinder inserted into the plug column is fixedly connected to the bottom of the vibration plate, and a vertical screw conveyor is arranged on the same side of the plurality of vibration plates at the bottom of the drying box.

[0007] Preferably, a gear is rotatably connected to the upper surface of the partition away from the vertical screw conveyor, and a switch valve is provided on the outer wall of the vertical screw conveyor at the position of each layer of the vibration plate, and a bellows is connected between the valve port at one end of the switch valve and the side wall of the vibration plate.

[0008] Preferably, a screw is rotatably connected to the bottom of the drying box near the gear, a lifting block is threadedly connected to the screw for lifting along the height direction of the drying box, and a rack for meshing with the gear is slidably connected to one side of the lifting block.

[0009] Preferably, a slide rail for plugging with the side of the rack is fixedly connected to the upper surface of the partition.

[0010] Preferably, a shovel block is also inserted into the other side of the lifting block, the bottom edge of the shovel block is slidably connected to the upper surface of the partition, the upper surface is arranged as an inclined surface, and is slidably connected to the edge of the bottom surface of the vibration plate, and electric push rods are fixedly connected on both sides of the lifting block, and the two electric push rods are respectively used to drive the rack and the shovel block to slide.

[0011] Preferably, the bottom of the drying box is also fixedly connected with a guide rod which is distributed parallel to the screw rod and passes through the lifting block.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, the gardenia to be dry-heat treated is laid on the vibration plate by arranging a spring and a vibration plate, and with the assistance of the spring elastically connecting the vibration plate and the partition plate, the vibration plate is used to vibrate the flattened gardenia, and the flattened gardenia is vibrated and turned over during the dry-heat process to avoid collision and damage to the gardenia.

[0014] 2. In the utility model, a shovel block is provided, and the inclined surface of the shovel block and the elastic extension of the spring are utilized to tilt the vibration plate, so that the gardenia on the vibration plate flows into the vertical screw conveyor along the bellows and the opened switch valve, and then descends to the feed inlet in the vertical screw conveyor and is discharged to achieve collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a dry heat device for processing gardenia meal;

[0016] Figure 2 The utility model proposes a dry heat device for processing gardenia meal Figure 1 A schematic cross-sectional structure diagram of;

[0017] Figure 3 The utility model proposes a dry heat device for processing gardenia meal Figure 2 A schematic cross-sectional structure diagram of;

[0018] Figure 4 It is a structural schematic diagram of the lifting block;

[0019] Figure 5is a side view of the vibration plate;

[0020] Figure 6 for Figure 3 Enlarged view of point A in the middle.

[0021] Legend: 1. Drying box; 2. Vertical screw conveyor; 3. Vibrating plate; 4. Partition; 5. Guide rod; 6. Screw; 7. Shovel block; 8. Spring; 9. Rack; 10. Electric push rod; 11. Lifting block; 12. Insert cylinder; 13. Insert column; 14. Gear; 15. Slide rail; 16. Bellows; 17. Switch valve. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0024] like Figure 1-6 As shown, a dry heat device for processing gardenia meal comprises a drying box 1. When the drying box 1 is used in conjunction with an air heater in the prior art, the air in the drying box 1 can be heated, that is, the temperature can be increased, thereby achieving dry heating of the gardenia placed in the drying box 1. Several layers of partitions 4 are fixedly connected in the drying box 1. The corners of the upper surfaces of the partitions 4 are fixedly connected with springs 8, and a vibration plate 3 is connected above the partitions 4 through the springs 8. The gardenia to be dry-heat treated is laid on the vibration plate 3, and with the assistance of the springs 8 elastically connecting the vibration plate 3 and the partition 4, the vibration plate 3 is used to vibrate the gardenia on the flat surface, and the flattening is achieved during the dry heating process. The gardenias are vibrated and turned over to avoid collision and damage to the gardenias. A vertical screw conveyor 2 is arranged on the same side of several vibration plates 3 at the bottom of the drying box 1. A switch valve 17 is arranged on the outer wall of the vertical screw conveyor 2 at each layer of vibration plates 3. A bellows 16 is connected between the valve port at one end of the switch valve 17 and the side wall of the vibration plate 3. The gardenias to be processed are poured into the feed port at the bottom of the vertical screw conveyor 2, and by opening the switch valve 17 at the corresponding position, the gardenias are lifted by the vertical screw conveyor 2 and enter the vibration plate 3 of the corresponding layer through the opened switch valve 17 and the corresponding bellows 16, so that the addition of gardenias is facilitated.

[0025] To further discuss, in order to achieve the vibration of the vibration plate 3 to flatten the gardenia: the upper surface of the partition 4 is rotatably connected to the side away from the vertical screw conveyor 2, and the top side of the gear 14 is fixedly connected to the plug post 13, and the bottom surface of the vibration plate 3 is fixedly connected to the plug cylinder 12 inserted on the plug post 13. The rotation of the gear 14 is used to achieve the revolution of the plug post 13 around the gear 14, and then the plug cylinder 12 drives the vibration plate 3 to achieve rotation within a certain range. When the vibration plate 3 rotates, the elastic expansion and contraction of the spring 8 and the swing of the bellows 16 are used to achieve the smooth shaking of the vibration plate 3 in the drying box 1 to achieve the flattening of the gardenia.

[0026] To further discuss, in order to achieve vibration of vibration plates 3 at different layers: a screw rod 6 is rotatably connected to a position near the gear 14 at the bottom of the drying box 1, and a lifting block 11 is threadedly connected to the screw 6 for lifting and lowering along the height direction of the drying box 1, and a rack 9 for meshing with the gear 14 is slidably connected to one side of the lifting block 11, and a slide rail 15 for plugging into the side of the rack 9 is fixedly connected to the upper surface of the partition 4, and a guide rod 5 parallel to the screw 6 and passing through the lifting block 11 is also fixedly connected to the bottom of the drying box 1, and a motor can also be installed in the drying box 1 to drive the screw 6 to rotate. Therefore, with the assistance of the guide rod 5, the lifting block 11 can be lifted up and down to the position of each layer of partition 4 as the screw 6 rotates, and after the lifting block 11 moves to the position of the corresponding layer of partition 4, the rack 9 is used to move to the slide rail 15 plugged into the partition 4, and the rack 9 continues to move until it meshes with the gear 14, so that the rack 9 can move and drive the gear 14 to rotate.

[0027] Further discussion, in order to facilitate the collection of dried gardenias: a shovel block 7 is also inserted on the other side of the lifting block 11, the bottom edge of the shovel block 7 is slidably connected to the upper surface of the partition 4, the upper surface is an inclined surface, and is slidably connected to the edge of the bottom surface of the vibration plate 3, and electric push rods 10 are fixedly connected on both sides of the lifting block 11. The two electric push rods 10 are respectively used to drive the rack 9 and the shovel block 7 to slide, and the electric push rod 10 is extended to realize the movement of the shovel block 7 to be inserted between the partition 4 and the vibration plate 3 at the same layer. The inclined surface of the shovel block 7 and the elastic extension of the spring 8 are used to lift the vibration plate 3 away from the side of the vertical screw conveyor 2, that is, the vibration plate 3 is tilted, and the gardenia on the vibration plate 3 flows into the vertical screw conveyor 2 along the bellows 16 and the opened switch valve 17, and descends to the feed inlet in the vertical screw conveyor 2 for discharge, thereby realizing collection.

[0028] Working principle: pour the gardenia into the vertical screw conveyor 2, control the switch valve 17 of the corresponding layer to open, and at the same time, the screw 6 rotates to raise the lifting block 11 to the partition 4 at the same height, and the rack 9 moves to engage with the gear 14, and under the continuous reciprocating sliding of the rack 9, the gear 14 rotates, and then the vibration plate 3 vibrates. Under the conveying action of the vertical screw conveyor 2, the gardenia rises to the position of the opened switch valve 17, and then enters the vibration plate 3 along the opened switch valve 17 and the bellows 16. Under the vibration action of the vibration plate 3, the gardenia is flattened, and the dry and heated gardenia is inserted between the partition 4 and the vibration plate 3 through the shovel block 7 to tilt the vibration plate 3, and the gardenia on the vibration plate 3 is poured into the vertical screw conveyor 2.

[0029] The wiring diagram of the vertical screw conveyor 2, electric push rod 10, switch valve 17, motor and air heater in the utility model belongs to the common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the vertical screw conveyor 2, electric push rod 10, switch valve 17, motor and air heater are no longer explained in detail.

[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A dry heat device for processing gardenia meal, characterized in that: The invention comprises a drying box (1), wherein a plurality of layers of partitions (4) are fixedly connected inside the drying box (1), springs (8) are fixedly connected to the corners of the upper surfaces of the partitions (4), and a vibration plate (3) is connected to the upper side of the partitions (4) via the springs (8), a gear (14) is rotatably connected to the side of the upper surface of the partitions (4) away from the vertical screw conveyor (2), a plug post (13) is fixedly connected to the top side of the gear (14), an insert cylinder (12) inserted into the plug post (13) is fixedly connected to the bottom surface of the vibration plate (3), and a vertical screw conveyor (2) is arranged at the same side of the plurality of vibration plates (3) at the bottom of the drying box (1).

2. The dry heat device for processing gardenia meal according to claim 1, characterized in that: The outer wall of the vertical screw conveyor (2) is provided with a switch valve (17) at the position of each layer of the vibration plate (3), and a bellows (16) is connected between the valve port at one end of the switch valve (17) and the side wall of the vibration plate (3).

3. The dry heat device for processing gardenia meal according to claim 1, characterized in that: A screw rod (6) is rotatably connected to a position near the gear (14) at the bottom of the drying box (1), and a lifting block (11) is threadedly connected to the screw rod (6) and is lifted and lowered along the height direction of the drying box (1), and a rack (9) is slidably connected to one side of the lifting block (11) and is used for meshing with the gear (14).

4. The dry heat device for processing gardenia meal according to claim 3, characterized in that: The upper surface of the partition plate (4) is fixedly connected with a slide rail (15) for plugging into the side of the rack (9).

5. The dry heat device for processing gardenia meal according to claim 3, characterized in that: A shovel block (7) is also inserted into the other side of the lifting block (11); the bottom edge of the shovel block (7) is slidably connected to the upper surface of the partition (4); the upper surface is arranged as an inclined surface and is slidably connected to the bottom edge of the vibration plate (3); electric push rods (10) are fixedly connected to both sides of the lifting block (11); the two electric push rods (10) are respectively used to drive the rack (9) and the shovel block (7) to slide.

6. The dry heat device for processing gardenia meal according to claim 3, characterized in that: The bottom of the drying box (1) is also fixedly connected with a guide rod (5) which is distributed in parallel with the screw rod (6) and passes through the lifting block (11).

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