Rock wool cupola furnace with improved structure
By using elastic strips and crushed tooth structures in rock wool cupola, the problem of low melting efficiency caused by loose flip blades is solved, and more stable and efficient ore raw material melting is achieved, and the equipment is improved through rotary driving and material separation blocks Safety and service life.
Patent Information
- Application Number
- CN202420969911.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-07
AI Technical Summary
When melting ore raw materials, the existing rock wool cupola is loose due to the connection between the flipped blades and the shaft body, resulting in low melting efficiency and uneven heat, which affects the service life of the equipment.
Using a fixing structure with elastic strips, the nut is fixed to the fixing parts through a buffer pad and a bulge, the elasticity of the rubber strip disperses the impact force, increases the stability of the flip plate and the bolts, and distributes the broken teeth on both sides of the flip plate. To increase the heating area and connection strength.
It improves the stability of the flip plate and the heating efficiency of ore raw materials, extends the service life of the equipment, and achieves uniform transportation and dispersion of ore raw materials through rotary driving mechanism and material separation blocks, improving safety and melting efficiency.
Smart Images

Figure CN222317638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cupolas, in particular to a rock wool cupola with an improved structure. Background Art
[0002] Rock wool is an inorganic fiber material made from basalt and other stones. This material is made through a high-temperature melting process. The cupola is an important equipment in the rock wool manufacturing industry. It is used to melt the raw materials of rock wool. The cupola includes a furnace body and a furnace top. The furnace body is located at the lower part of the furnace top. A feed port is provided on the furnace top, and the ore raw materials are thrown into the cupola through the feed port.
[0003] In order to increase the melting amount, an excessive amount of ore raw materials are often poured in at one time for melting, which leads to low melting efficiency and incomplete melting. In order to solve this problem, it is necessary to prevent the ore raw materials from accumulating inside the furnace body. For example, patent No. CN209877607U discloses a rock wool cupola with a built-in flip structure, which drives the ore raw materials to move by flipping blades to avoid internal rock accumulation, increase the heating area, and improve the heating efficiency. However, the flip blades are connected to the shaft body with ordinary bolts, which are prone to loosening when impacted by the ore raw materials, affecting normal use over time. Utility Model Content
[0004] The purpose of the utility model is to provide a rock wool cupola with an improved structure to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rock wool cupola with an improved structure, comprising a cupola body, a furnace, a flip plate and a furnace top, the furnace top is arranged at the top of the cupola body, and the furnace is arranged at the central position inside the cupola body, a rotating shaft is arranged at the central position inside the furnace, and flip plates are arranged on both sides of the rotating shaft, fixing parts are evenly arranged on the rotating shaft, and the fixing parts are evenly fixedly connected to the flip plates by bolts, the tops of the bolts are locked with nuts, and the ends of the nuts close to the fixing parts are tightly fitted with the fixing parts through buffer plates, the ends of the buffer plates close to the nuts are provided with bulges, and elastic strips are arranged between the bulges and the nuts.
[0006] Preferably, a loading cylinder is provided on one side of the cupola body, and a feeding port is provided at the bottom end of one side of the loading cylinder, and the top end of the loading cylinder close to one side of the cupola body is connected to the furnace top through a feeding channel.
[0007] Preferably, crushing teeth are evenly distributed on both sides of the flip plate, and the crushing teeth are connected by connecting plates, and the cross-section of the connecting plates is an arc-shaped structure.
[0008] Preferably, a roller is provided inside the loading barrel, and spiral blades are evenly distributed on the roller.
[0009] Preferably, a rotary drive mechanism is fixed to the top of the loading cylinder, and an output end of the rotary drive mechanism is connected to a roller.
[0010] Preferably, the furnace top is a trapezoidal structure, and a material distribution block is arranged inside the furnace top.
[0011] Preferably, the elastic strips are made of rubber strips with an arched structure, and both ends of the elastic strips are against the bulge.
[0012] Preferably, the dividing block has a hollow conical structure, and discharge holes are evenly opened on the surface of the dividing block.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] (1) The rock wool cupola with an improved structure is equipped with a cupola body, a furnace, a rotating shaft, a flip plate, fixings, bolts, nuts, a buffer pad, a bulge and an elastic strip. The elastic strip is made of a rubber strip with an arched structure, and both ends are against the bulge. When the flip plate rotates to disperse the ore raw materials, if it is subjected to impact force, the impact force can be dispersed and buffered by the elastic effect of the rubber strip itself, so that the nut is not easy to loosen, and the stability of the flip plate installation is improved. Crushing teeth are evenly distributed on both sides of the flip plate. The ore material collides with the crushing teeth and cracks, thereby increasing the heating area of the ore raw materials. The crushing teeth are connected by connecting plates, and the cross-section of the connecting plates is an arc-shaped structure, which changes the movement trajectory of part of the ore raw materials, makes the crushing teeth not easy to be squeezed and damaged, and increases the connection strength between the crushing teeth to extend the service life.
[0015] (2) The rock wool cupola with an improved structure is equipped with a feeding barrel, a feeding port, a rotating drive mechanism, rollers and spiral blades, so that the ore raw materials for rock wool production are poured in through the feeding port. The rotating drive mechanism drives the rollers and spiral blades to rotate, and the ore raw materials are transported upward and enter the furnace through the feeding channel. There is no need for manual climbing to load materials, which improves safety.
[0016] (3) The rock wool cupola with an improved structure is installed with a furnace top, and a dividing block is arranged inside the furnace top. The dividing block has a hollow conical structure, and discharge holes are evenly opened on its surface. When the ore raw materials enter, they are dispersed outward under the guidance of the conical dividing block, and the materials are evenly leaked out and enter the furnace through the discharge holes, thereby improving the uniformity of the ore raw materials when they enter. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0018] Figure 2 This is a schematic diagram of the flip plate structure of the utility model;
[0019] Figure 3 For the utility model Figure 2 The enlarged structural diagram at A in the middle;
[0020] Figure 4 For the utility model Figure 1 The enlarged structural diagram at B in the middle;
[0021] Figure 5 This is a schematic diagram of the furnace top structure of the utility model.
[0022] In the figure: 1. cupola body; 2. furnace; 3. rotating shaft; 4. turning plate; 5. feed port; 6. loading barrel; 7. rotating drive mechanism; 8. feed channel; 9. furnace top; 10. fixing parts; 11. crushing teeth; 12. connecting plate; 13. bolts; 14. bulge; 15. nuts; 16. elastic strip; 17. buffer pad; 18. roller; 19. spiral blade; 20. dividing block; 21. discharge hole. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5 The utility model provides an embodiment: a rock wool cupola with an improved structure, comprising a cupola body 1, a furnace 2, a flip plate 4 and a furnace top 9, the top of the cupola body 1 is provided with the furnace top 9, one side of the cupola body 1 is provided with a charging barrel 6, and the bottom end of one side of the charging barrel 6 is provided with a feeding port 5, and the top of the charging barrel 6 close to the side of the cupola body 1 is connected with the furnace top 9 through a feeding channel 8;
[0025] A roller 18 is arranged inside the upper barrel 6, and spiral blades 19 are evenly distributed on the roller 18. A rotary drive mechanism 7 is fixed to the top of the upper barrel 6, and the output end of the rotary drive mechanism 7 is connected to the roller 18.
[0026] The ore raw materials for rock wool production are poured into the loading barrel 6 through the feed port 5, and the rotary drive mechanism 7 drives the roller 18 and the spiral blade 19 to rotate, so as to transport the ore raw materials upward and enter the furnace top 9 through the feed channel 8;
[0027] A furnace chamber 2 is provided at the central position inside the cupola body 1, a furnace top 9 is a trapezoidal structure, and a material dividing block 20 is provided inside the furnace top 9;
[0028] The dividing block 20 is a hollow cone structure, and the surface of the dividing block 20 is evenly provided with discharge holes 21;
[0029] When the ore raw materials enter, they are dispersed outwards under the guidance of the conical material distribution block 20, and the materials are uniformly discharged through the discharge hole 21 and enter the furnace 2, which improves the uniformity of the ore raw materials when they enter, and does not require manual climbing to load the materials, thereby improving safety;
[0030] A rotating shaft 3 is provided at the central position inside the furnace 2, the rotating shaft 3 is externally connected to a driving device, and turnover plates 4 are provided on both sides of the rotating shaft 3;
[0031] When the ore material is heated and melted in the furnace 2, the external driving device drives the rotating shaft 3 to rotate, so that the flip plate 4 drives the ore material to move, so that the ore material is heated evenly, effectively avoiding the accumulation of the internal ore material;
[0032] The rotating shaft 3 is evenly provided with fixing members 10, and the fixing members 10 are evenly fixedly connected to the flip plate 4 through bolts 13;
[0033] The top of the bolt 13 is locked with a nut 15, and the end of the nut 15 close to the fixing member 10 is tightly fitted with the fixing member 10 through a buffer plate 17, and the end of the buffer plate 17 close to the nut 15 is provided with a bulge 14, and an elastic strip 16 is provided between the bulge 14 and the nut 15;
[0034] The elastic strips 16 are made of rubber strips with an arched structure, and both ends of the elastic strips 16 are against the bulge 14;
[0035] When the flip plate 4 is rotating to disperse the ore raw materials, if it is subjected to impact force, the impact force can be dispersed and buffered by the elastic effect of the elastic strip 16 itself, so that the nut 15 is not easy to loosen, thereby improving the stability of the installation of the flip plate 4;
[0036] Crushing teeth 11 are evenly distributed on both sides of the flip plate 4, and the ore material collides with the crushing teeth 11 and cracks, thereby increasing the heating area of the ore raw material;
[0037] The crushing teeth 11 are connected by connecting plates 12, and the cross-section of the connecting plates 12 is an arc-shaped structure, so that the movement trajectory of part of the ore raw materials is changed, so that the crushing teeth 11 are not easily squeezed and damaged, and at the same time, the connection strength between the crushing teeth 11 is increased, and the service life is extended;
[0038] The specific model and specifications of the rotary drive mechanism 7 need to be determined by selection calculation based on the specification parameters of the device. The selection calculation method is existing technology, so it will not be described in detail.
[0039] Working principle: When the embodiment of the present application is in use, the ore raw materials for rock wool production are poured into the loading barrel 6 through the feed port 5, and the rotary drive mechanism 7 drives the roller 18 and the spiral blade 19 to rotate, so as to transport the ore raw materials upward and enter the furnace top 9 through the feed channel 8. A dividing block 20 is arranged inside the furnace top 9. The dividing block 20 is a hollow conical structure, and discharge holes 21 are evenly opened on its surface. When the ore raw materials enter, they are dispersed outwardly under the guidance of the conical dividing block 20, and the materials are evenly leaked out and enter the furnace 2 through the discharge holes 21, which improves the uniformity of the ore raw materials when they enter, eliminates the need for manual climbing to load materials, and improves safety. The rotating shaft 3 is externally connected to a driving device. When the ore raw materials are melted in the furnace 2, the external driving device drives the rotating shaft 3 to rotate, so that the turning The rotating plate 4 drives the ore raw materials to move so that they are heated evenly, effectively avoiding the accumulation of internal ore raw materials. When the flip plate 4 rotates to disperse the ore raw materials, if it is subjected to impact force, the elastic action of the elastic strip 16 itself can disperse and buffer the impact force, so that the nut 15 is not easy to loosen, thereby improving the stability of the installation of the flip plate 4. The crushing teeth 11 are evenly distributed on both sides of the flip plate 4, and the ore material collides and cracks with the crushing teeth 11, thereby increasing the heating area of the ore raw materials. The crushing teeth 11 are connected by connecting plates 12, and the cross-section of the connecting plates 12 is an arc-shaped structure, which changes the movement trajectory of part of the ore raw materials, makes the crushing teeth 11 not easily squeezed and damaged, and at the same time increases the connection strength between the crushing teeth 11, thereby extending the service life.
Claims
1. A rock wool cupola with an improved structure, characterized in that: The invention comprises a cupola furnace body (1), a furnace chamber (2), a turnover plate (4) and a furnace top (9), wherein the furnace top (9) is arranged at the top of the cupola furnace body (1), and the furnace chamber (2) is arranged at the central position inside the cupola furnace body (1), a rotating shaft (3) is arranged at the central position inside the furnace chamber (2), and turnover plates (4) are arranged on both sides of the rotating shaft (3), and fixing members (10) are evenly arranged on the rotating shaft (3), and the fixing members ( 10) are evenly fixedly connected to the flip plate (4) by bolts (13), the top ends of the bolts (13) are locked with nuts (15), and the ends of the nuts (15) close to the fixing member (10) are tightly fitted with the fixing member (10) through buffer pads (17), the ends of the buffer pads (17) close to the nut (15) are provided with bulges (14), and elastic strips (16) are provided between the bulges (14) and the nut (15).
2. The rock wool cupola with an improved structure according to claim 1, characterized in that: A loading barrel (6) is provided on one side of the cupola body (1), and a feeding port (5) is provided at the bottom end of one side of the loading barrel (6). The top end of the loading barrel (6) close to one side of the cupola body (1) is connected to the furnace top (9) through a feeding channel (8).
3. The rock wool cupola with an improved structure according to claim 1, characterized in that: Crushing teeth (11) are evenly distributed on both sides of the flip plate (4), and the crushing teeth (11) are connected by connecting plates (12), and the cross-section of the connecting plates (12) is an arc-shaped structure.
4. The rock wool cupola with an improved structure according to claim 2, characterized in that: A roller (18) is arranged inside the loading cylinder (6), and spiral blades (19) are evenly distributed on the roller (18).
5. The rock wool cupola with an improved structure according to claim 4, characterized in that: A rotary drive mechanism (7) is fixed to the top end of the loading cylinder (6), and the output end of the rotary drive mechanism (7) is connected to a roller (18).
6. The rock wool cupola with an improved structure according to claim 1, characterized in that: The furnace top (9) is of a trapezoidal structure, and a material dividing block (20) is arranged inside the furnace top (9).
7. The rock wool cupola with an improved structure according to claim 1, characterized in that: The elastic strips (16) are made of rubber strips with an arched structure, and both ends of the elastic strips (16) are against the bulge (14).
8. The rock wool cupola with an improved structure according to claim 6, characterized in that: The distribution block (20) has a hollow conical structure, and the surface of the distribution block (20) is evenly provided with discharge holes (21).
Citation Information
Patent Citations
Rock wool cupola furnace with built-in turnover structure
CN209877607U