Cable tension testing device for cable processing
By introducing rotating fixing blocks and motor-driven threaded rods into the cable tension test device, simulating the tension and torque in the cable bending state, the problem of existing devices being unable to evaluate the performance of cable bending state is solved, and more comprehensive cable performance is achieved test.
Patent Information
- Application Number
- CN202420859512.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing cable tension testing device can only simulate linear tension in the vertical and horizontal directions, cannot simulate the torque tension of the cable in the bending state, and cannot comprehensively evaluate the performance of the cable in complex terrain.
By setting a rotating fixing block and a motor-driven bidirectional threaded rod and a one-way threaded rod, the cable is bending and torsion, simulating the tension and torque test of the cable in a bending state.
The ability to perform tensile and torque tests while testing the cable improves the comprehensiveness and accuracy of cable performance evaluation and enhances the stability and efficiency of the test.
Smart Images

Figure CN222318664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to a cable tension testing device for cable processing. Background Art
[0002] Cables are made of one or more mutually insulated conductors and an outer insulating protective layer. They are wires that transmit electricity or information from one place to another. The installation environment of cables is usually in poor conditions such as high temperature and humidity. Therefore, in order to ensure the quality of the cables for long-term use, the performance of the cables often needs to be tested after processing.
[0003] Existing, such as Chinese patent announcement number CN217819760U discloses a tension test device for cable processing, which includes a base, a frame is provided on the base; a test cavity is provided in the frame; a vertical test mechanism, the vertical test mechanism includes a bottom fixing component and a top test component; the bottom fixing component is connected to the bottom of the test cavity and is used to clamp one end of the cable structure; the top test component is connected to the top of the test cavity, the top test component is used to clamp the other end of the cable structure and test the vertical tension of the cable structure; a horizontal test mechanism, the horizontal test mechanism can be moved from the first position of the test cavity to the second position and abut against the side wall of the cable structure, and the horizontal test mechanism 4 can push the side wall of the cable structure to test the horizontal tension of the cable structure. The technical solution of the utility model can improve the efficiency of tension testing.
[0004] Although the above patent can improve the efficiency of tension testing, there are still some shortcomings. For example, the device can only perform relatively ideal linear tension on the cable in the vertical and horizontal directions. However, in reality, cables often need to be bent in places due to terrain problems, and the cables in the bent state will also form tension due to torque. However, the device does not have the ability to simulate the tension in this scenario. Therefore, it is necessary to propose a new type of cable tension testing device for cable processing. Utility Model Content
[0005] The purpose of the utility model is to solve the problem that the prior art can only apply relatively ideal linear tension to the cable in the vertical and horizontal directions, but in reality the cables often have to bend where needed due to terrain problems, and the cables in the bent state will also form tension due to torsion, but the device does not have the ability to simulate the tension in this scenario. A rotatable fixed block is provided to solve the problems raised in the background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cable tension test device for cable processing, comprising: a device body, an inner surface wall of the device body is movably inserted with a bidirectional threaded rod, an inner surface wall of the bidirectional threaded rod, an outer wall side of the device body is fixedly inserted with a first motor, and the output end of the first motor is fixedly connected to one end of the outer wall of the bidirectional threaded rod, two threaded outer surfaces of the bidirectional threaded rod are rotatably sleeved with a moving frame, the inner wall bottoms of the two moving frames are fixedly inserted with a first electric telescopic rod, and the outer walls of the two moving frames are opened with lifting grooves, The output ends of the two first electric telescopic rods are fixedly installed with lifting blocks, one side of the outer wall of the two lifting blocks is fixedly installed with side blocks, and the outer walls of the two side blocks are movably inserted in the inner walls of the two lifting grooves, and one side of the outer wall of the two side blocks is movably inserted with lower locking blocks, the tops of the two lower locking blocks are hinged with upper locking blocks, and the other sides of the two upper locking blocks are fixedly connected to the two lower locking blocks by bolt structures, and the inner walls of the two side blocks are fixedly inserted with second motors, and the output ends of the two second motors are fixedly connected to one end of the outer walls of the two lower locking blocks.
[0007] Preferably, the inner surface walls of the two lower locking blocks and the inner surface walls of the two upper locking blocks are fixedly mounted with rubber rings to prevent the metal on the upper locking blocks and the lower locking blocks from scratching the insulation layer of the cable.
[0008] Preferably, a second electric telescopic rod is fixedly installed on the top of the two side blocks, and an insert block is fixedly installed on the output ends of the two second electric telescopic rods. The outer walls of the two locking blocks are provided with slots, and the inner walls of the two slots are matched with the outer walls of the two insert blocks respectively, so that when the torque test is not used, the locking block can be locked by inserting the insert block into the slot.
[0009] Preferably, a third motor is fixedly inserted on the top of the device body, a one-way threaded rod is movably inserted on the inner wall of the device body, and a lifting frame is rotatably sleeved on the outer wall of the one-way threaded rod to facilitate tension testing of the cable in the vertical direction.
[0010] Preferably, a baffle is fixedly mounted on the front surface of the lifting frame by means of a snap-fit, so as to limit the position of the cables inside the lifting frame and prevent the cables from jumping out of the lifting frame when the lifting frame moves up and down.
[0011] Preferably, a limit block is fixedly installed on the outer wall of the lifting frame, and the outer wall of the limit block is movably inserted into the inner wall of the device body, so that when the third motor moves the lifting frame, the limit block is used for limiting.
[0012] Preferably, a slide groove is provided at the bottom of the inner wall of the device body, and the outer walls of the two movable racks are movably inserted into the inner walls of the slide groove, so as to limit the movable rack when the first motor adjusts the position of the movable rack.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, by setting side blocks and a second motor, the cable is inserted into the two lower locking blocks, and after being fixed by the upper locking block and the bolt structure, the bidirectional threaded rod can be started to perform a tension test in the vertical direction. After the test is completed, the second motor can be started to rotate the two lower locking blocks. During the rotation, the fixed part of the cable will be rotated to generate torque to bend the cable. At this time, the part at the center of the cable is also pulled due to the torque, thereby performing a second tension test on the cable. While the cable is undergoing a tension test, a torque test is also performed on the cable, further improving the performance of the test cable.
[0015] 2. In the utility model, by setting the plug block and the slot, when it is necessary to perform a tension test on the cable in a vertical state, the upper locking block and the lower locking block can be locked by the plug block and the slot to prevent the upper locking block and the lower locking block from rotating due to the lack of a locking mechanism when the cable is subjected to linear tension, thereby affecting the tension test. Then a lifting frame is provided to facilitate the testing of the cable in the vertical direction, so as to further improve the stability of the tension test. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a main structural stereogram of a cable tension testing device for cable processing proposed by the utility model;
[0017] Figure 2 This is a structural stereogram of a moving frame portion of a cable tension testing device for cable processing proposed by the utility model;
[0018] Figure 3 This is a three-dimensional diagram of the structure of a lifting block and a side block in a cable tension test device for cable processing proposed by the utility model;
[0019] Figure 4 This is a three-dimensional diagram of the structure of the lifting frame part of the cable tension testing device for cable processing proposed by the utility model.
[0020] Legend: 1. Device body; 2. Bidirectional threaded rod; 3. First motor; 4. Moving frame; 5. First electric telescopic rod; 6. Lifting slot; 7. Lifting block; 8. Side block; 9. Lower locking block; 10. Upper locking block; 11. Second motor; 12. Rubber ring; 13. Second electric telescopic rod; 14. Insert block; 15. Slot; 16. Third motor; 17. Unidirectional threaded rod; 18. Lifting frame; 19. Baffle; 20. Limit block; 21. Slide slot. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0023] Embodiment 1, as Figure 1-Figure 3 As shown, the utility model provides a cable tension test device for cable processing, comprising: a device body 1, an inner surface wall of the device body 1 is movably inserted with a bidirectional threaded rod 2, an inner surface wall of the bidirectional threaded rod 2, and an outer wall side of the device body 1 are fixedly inserted with a first motor 3, and the output end of the first motor 3 is fixedly connected to an outer wall end of the bidirectional threaded rod 2, two threaded outer surfaces of the bidirectional threaded rod 2 are rotatably sleeved with a moving frame 4, the inner wall bottoms of the two moving frames 4 are fixedly inserted with a first electric telescopic rod 5, the outer surfaces of the two moving frames 4 are opened with a lifting slot 6, and the two first electric telescopic rods 5 are fixedly inserted with a lifting slot 6. The output ends are fixedly installed with lifting blocks 7, one side of the outer walls of the two lifting blocks 7 is fixedly installed with side blocks 8, and the outer walls of the two side blocks 8 are movably inserted in the inner walls of the two lifting grooves 6, and one side of the outer walls of the two side blocks 8 is movably inserted with lower locking blocks 9, the tops of the two lower locking blocks 9 are hingedly installed with upper locking blocks 10, and the other sides of the two upper locking blocks 10 are fixedly connected to the two lower locking blocks 9 by bolt structures, and the inner walls of the two side blocks 8 are fixedly inserted with second motors 11, and the output ends of the two second motors 11 are fixedly connected to one end of the outer walls of the two lower locking blocks 9.
[0024] The effect achieved by the entire embodiment 1 is that, by setting the side blocks 8 and the second motor 11, the cable is inserted into the two lower locking blocks 9, and fixed by the upper locking block 10 and the bolt structure, the bidirectional threaded rod 2 can be started to perform a tension test in the vertical direction. After the test is completed, the second motor 11 can be started to rotate the two lower locking blocks 9. During the rotation, the fixed part of the cable will be rotated to generate torque to bend the cable. At this time, the part at the center of the cable is also pulled due to the generation of torque, thereby performing a second tension test on the cable. While the cable is undergoing a tension test, the cable is also subjected to a torque test, thereby further improving the performance of the test cable.
[0025] Embodiment 2, as Figure 1-Figure 4 As shown, the inner surface walls of the two lower locking blocks 9 and the inner surface walls of the two upper locking blocks 10 are fixedly installed with rubber rings 12, the tops of the two side blocks 8 are fixedly installed with second electric telescopic rods 13, the output ends of the two second electric telescopic rods 13 are fixedly installed with plug blocks 14, the outer surface walls of the two upper locking blocks 10 are provided with slots 15, and the inner surface walls of the two slots 15 are matched with the outer surface walls of the two plug blocks 14 respectively, the top of the device body 1 is fixedly inserted with a third motor 16, the inner surface wall of the device body 1 is movably inserted with a one-way threaded rod 17, the outer surface wall of the one-way threaded rod 17 is rotatably sleeved with a lifting frame 18, the front surface of the lifting frame 18 is fixedly installed with a baffle 19 by snap-fitting, the outer surface wall of the lifting frame 18 is fixedly installed with a limit block 20, and the outer surface wall of the limit block 20 is movably inserted in the inner surface wall of the device body 1, the bottom of the inner wall of the device body 1 is provided with a slide groove 21, and the outer surfaces of the two movable frames 4 are movably inserted in the inner surface wall of the slide groove 21.
[0026] The effect achieved by the entire embodiment 2 is that, by setting the plug block 14 and the slot 15, when it is necessary to perform a vertical tension test on the cable, the upper locking block 10 and the lower locking block 9 can be locked by the plug block 14 and the slot 15 to prevent the upper locking block 10 and the lower locking block 9 from rotating due to the lack of a locking mechanism when the cable is subjected to a linear tension, thereby affecting the tension test. Then, a lifting frame 18 is set to facilitate the vertical testing of the cable, so as to further improve the stability of the tension test.
[0027] The working principle of the whole device is as follows: first start the first motor 3 to move the two moving frames 4 a short distance toward the center, then put the cables inside the two lower locking blocks 9 and inside the lifting frame 18, then fix the two upper locking blocks 10 on the top of the two lower locking blocks 9 by means of bolt structures, clamp the cables, and install the baffle 19 on the lifting frame 18, and start the second electric telescopic rod 13 to insert the two plug blocks 14 into the two slots 15, so that the two upper locking blocks 10 are locked, and the installation is completed;
[0028] When the cable needs to be pulled in the horizontal direction, it is only necessary to start the first motor 3 to move the two moving frames 4 away from each other to form the pulling force;
[0029] When the cable needs to be pulled in the vertical direction, the third motor 16 is started to drive the one-way threaded rod 17 to rotate, and the lifting frame 18 is moved up and down under the action of the limit block 20 to form an upward or downward thrust on the cable, so as to test the vertical tension;
[0030] When the tension generated by the torque needs to be tested, the second electric telescopic rod 13 is first started to remove the two plug blocks 14 from the slots 15, and the second motor 11 is started to drive the two lower locking blocks 9 to rotate. During the rotation process, the part where the cable is fixed will rotate with the rotation of the lower locking blocks 9, thereby generating a torque, forming a tensile force on the cable in the middle part, and then the test is performed;
[0031] Finally, the tension of the test cable when it forms a wave shape can be measured by extending one of the two first electric telescopic rods 5 upwards and contracting the other one downwards.
[0032] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A cable tension test device for cable processing, characterized in that: The invention comprises a device body (1), wherein a bidirectional threaded rod (2) is movably inserted into the inner surface wall of the device body (1), a first motor (3) is fixedly inserted into the inner surface wall of the bidirectional threaded rod (2) and one side of the outer wall of the device body (1), and an output end of the first motor (3) is fixedly connected to one end of the outer wall of the bidirectional threaded rod (2), two threaded outer surfaces of the bidirectional threaded rod (2) are rotatably sleeved with a moving frame (4), the inner wall bottoms of the two moving frames (4) are fixedly inserted with a first electric telescopic rod (5), the outer surfaces of the two moving frames (4) are provided with a lifting groove (6), and the output ends of the two first electric telescopic rods (5) are fixedly installed with a lifting groove (6). A lowering block (7), one side of the outer wall of the two lifting blocks (7) is fixedly installed with a side block (8), and the outer walls of the two side blocks (8) are respectively movably inserted into the inner wall of the two lifting grooves (6), one side of the outer wall of the two side blocks (8) is movably inserted with a lower locking block (9), the top of the two lower locking blocks (9) is respectively installed with an upper locking block (10) through a hinge, and the other sides of the two upper locking blocks (10) are respectively fixedly connected to the two lower locking blocks (9) through a bolt structure, and the inner wall of the two side blocks (8) is fixedly inserted with a second motor (11), and the output ends of the two second motors (11) are respectively fixedly connected to one end of the outer wall of the two lower locking blocks (9).
2. A cable tension test device for cable processing according to claim 1, characterized in that: The inner surface walls of the two lower locking blocks (9) and the inner surface walls of the two upper locking blocks (10) are both fixedly mounted with rubber rings (12).
3. A cable tension test device for cable processing according to claim 1, characterized in that: A second electric telescopic rod (13) is fixedly mounted on the top of each of the two side blocks (8), and an insert block (14) is fixedly mounted on the output ends of each of the two second electric telescopic rods (13). A slot (15) is provided on the outer walls of each of the two locking blocks (10), and the inner walls of the two slots (15) are matched with the outer walls of the two insert blocks (14) respectively.
4. A cable tension test device for cable processing according to claim 1, characterized in that: A third motor (16) is fixedly inserted at the top of the device body (1), a one-way threaded rod (17) is movably inserted at the inner surface wall of the device body (1), and a lifting frame (18) is rotatably sleeved on the outer surface wall of the one-way threaded rod (17).
5. A cable tension test device for cable processing according to claim 4, characterized in that: A baffle (19) is fixedly mounted on the front surface of the lifting frame (18) by means of a snap-fit.
6. A cable tension test device for cable processing according to claim 5, characterized in that: A limit block (20) is fixedly mounted on the outer surface wall of the lifting frame (18), and the outer surface wall of the limit block (20) is movably inserted into the inner surface wall of the device body (1).
7. A cable tension test device for cable processing according to claim 1, characterized in that: A slide groove (21) is provided at the bottom of the inner wall of the device body (1), and the outer walls of the two movable frames (4) are movably inserted into the inner wall of the slide groove (21).
Citation Information
Patent Citations
Tension testing device for cable processing
CN217819760U
Cited By
Sewing thread quality detection system
CN120043876A
Aviation cable tensile strength auxiliary detection mechanism
CN120778510A