Composite high-temperature-resistant cable

By introducing a heat-resistant layer structure consisting of a polyphenylene ether layer, a glass fiber layer, and a silicone rubber layer into the composite cable, the problem of insufficient heat resistance of the cable in high-temperature environments is solved, achieving excellent high-temperature resistance and safety.

CN222319821UActive Publication Date: 2025-01-07DANYANG WINPOWER WIRE & CABLE MFG
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Patent Information

Application Number
CN202421199093.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

Existing composite cables have poor heat resistance in high-temperature environments, which can easily lead to cracking of the outer sheath and pose safety hazards.

Method used

The cable employs a heat-resistant layer structure composed of a polyphenylene ether layer, a glass fiber layer, and a silicone rubber layer, which serve as the outer, middle, and inner layers, respectively, to enhance the cable's high-temperature resistance and block the transfer of external heat to the conductor bundle.

Benefits of technology

It improves the overall high-temperature resistance of the cable, prevents the outer sheath from cracking, and ensures safe and reliable use in high-temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite high-temperature-resistant cable, which comprises a plurality of conductor wire harnesses, a stabilizing layer arranged on the outer side of the conductor wire harnesses and a protective sleeve arranged on the outer side of the stabilizing layer, and a temperature-resistant layer is further arranged between the protective sleeve and the stabilizing layer. The temperature-resistant layer comprises an outer layer connected with the inner wall of the protective sleeve, an inner layer wrapping the outer side of the stabilizing layer, and a middle layer arranged between the outer layer and the inner layer, the outer layer is a polyphenyl ether layer, the middle layer is a glass fiber layer, the inner layer is a silicon rubber layer, the protective sleeve is a polyvinyl chloride layer, and the stabilizing layer is a polyvinyl chloride layer. The stabilizing layer is a galvanized steel strip woven layer. According to the utility model, the temperature-resistant layer composed of the outer layer, the middle layer and the inner layer is arranged, so that the high temperature resistance of the cable is enhanced layer by layer, external heat is not easy to transfer to the conductor wire harness, the influence of high temperature on the conductor wire harness is effectively reduced, and the cable has excellent high temperature resistance.
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Description

Technical Field

[0001] The utility model specifically relates to a composite high temperature resistant cable. Background Art

[0002] Cable is a general term for items such as optical cables and electrical cables. Cables have many uses, mainly used for control installation, connecting equipment, transmitting electricity and other multiple functions. They play an important role in daily life and industrial fields, from household appliances to large-scale industrial production, from communication networks to energy transmission. They are an indispensable and common thing in daily life.

[0003] Currently, composite cables generally have poor high temperature resistance when in use. When the cables are in a high temperature environment, their surface is prone to cracking, causing safety hazards.

[0004] Therefore, it is necessary to invent a composite high temperature resistant cable to solve the above problems. Utility Model Content

[0005] (I) Purpose of the utility model

[0006] In order to solve the technical problems existing in the background technology, the utility model proposes a composite high-temperature resistant cable. By providing a temperature-resistant layer composed of an outer layer, a middle layer and an inner layer, the high-temperature resistance of the cable is enhanced layer by layer, and the external heat is not easily transmitted to the conductor harness, which effectively reduces the influence of high temperature on the conductor harness. The cable has excellent high-temperature resistance.

[0007] (II) Technical solution

[0008] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a composite high temperature resistant cable, comprising a plurality of conductor wire bundles, a stabilizing layer arranged outside the conductor wire bundles, and a protective cover arranged outside the stabilizing layer:

[0009] A heat-resistant layer is also provided between the protective sleeve and the stabilizing layer, and the heat-resistant layer includes an outer layer connected to the inner wall of the protective sleeve, an inner layer wrapped around the outer side of the stabilizing layer, and a middle layer provided between the outer layer and the inner layer;

[0010] Wherein, the outer layer is set as a polyphenylene ether layer, the middle layer is set as a glass fiber layer, and the inner layer is set as a silicone rubber layer.

[0011] Preferably, the protective cover is configured as a polyvinyl chloride layer, and the stabilizing layer is configured as a galvanized steel belt braided layer.

[0012] Preferably, a shielding layer is provided inside the stabilizing layer, and a filling layer is provided inside the shielding layer.

[0013] Preferably, several strands of the conductor wire bundles are arranged inside the filling layer, and an insulating layer is wrapped around the outside of each strand of the conductor wire bundle.

[0014] Preferably, the shielding layer is configured as an aluminum foil braided layer, and the filling layer is configured as an aramid yarn interwoven layer.

[0015] Preferably, the insulating layer is configured as a polyethylene layer.

[0016] Preferably, the conductor harness is provided with four strands, and a base frame is provided between the four strands of the conductor harness.

[0017] Preferably, the base frame is configured in a cross shape, and the four ends of the base frame are respectively connected to the outer layers of four insulation layers, and the base frame is configured as a steel bar.

[0018] Compared with the prior art, the above technical solution of the utility model has the following beneficial effects:

[0019] The utility model comprises an outer layer made of a polyphenylene ether layer, a middle layer made of a glass fiber layer, and an inner layer made of silicone rubber, which are spliced ​​together to form a temperature-resistant layer, thereby not only improving the overall performance of the cable and providing all-round protection for the cable as a whole, but also enhancing the high-temperature resistance layer by layer, making it difficult for external heat to be transferred to the conductor harness, effectively reducing the influence of high temperature on the conductor harness, allowing the conductor harness to be used at extreme temperatures, thereby making the cable have excellent high-temperature resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a three-dimensional diagram of the utility model;

[0023] Figure 3 It is a schematic diagram of the connection structure between the base frame and the insulating layer of the utility model.

[0024] Description of reference numerals:

[0025] 1 conductor harness, 2 stabilizing layer, 3 protective cover, 4 temperature resistant layer, 41 outer layer, 42 inner layer, 43 middle layer, 5 shielding layer, 6 filling layer, 7 insulating layer, 8 base frame. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0027] The utility model provides Figure 1-3 A composite high temperature resistant cable is shown, comprising a plurality of conductor harnesses 1, a stabilizing layer 2 arranged outside the conductor harnesses 1, and a protective cover 3 arranged outside the stabilizing layer 2:

[0028] A heat-resistant layer 4 is further provided between the protective cover 3 and the stabilizing layer 2. The heat-resistant layer 4 includes an outer layer 41 connected to the inner wall of the protective cover 3, an inner layer 42 wrapped around the outer side of the stabilizing layer 2, and a middle layer 43 provided between the outer layer 41 and the inner layer 42.

[0029] The outer layer 41 is a polyphenylene ether layer, the middle layer 43 is a glass fiber layer, and the inner layer 42 is a silicone rubber layer.

[0030] In one embodiment, the protective cover 3 is configured as a polyvinyl chloride layer, which has excellent chemical stability and corrosion resistance, and is not easy to burn, preventing the cable from being hot-melted or producing open flames, and has good safety performance. The stabilizing layer 2 is configured as a galvanized steel belt braided layer with a tight structure, which can further effectively reduce the influence of external forces and improve the overall tensile resistance of the cable.

[0031] In one embodiment, a shielding layer 5 is further provided inside the stabilizing layer 2, a filling layer 6 is provided inside the shielding layer 5, several strands of the conductor harness 1 are provided inside the filling layer 6, and an insulating layer 7 is wrapped on the outside of each strand of the conductor harness 1, the shielding layer 5 is provided as an aluminum foil braided layer, which can effectively isolate the magnetic field generated when the wire harness transmits current, thereby ensuring the normal use of the conductor harness 1, the filling layer 6 is provided as an aramid yarn interlaced layer, and the aramid yarn filling satisfies the various transverse and longitudinal compression and torsional properties of the isolation frame, thereby improving the overall torsional resistance of the cable, the insulating layer 7 is provided as a polyethylene layer, which can isolate the circuit, and cooperate with the heat-resistant layer 4 to provide high-temperature protection for the conductor harness 1.

[0032] In one embodiment, the conductor harness 1 is provided with four strands, and a base frame 8 is provided between the four strands of the conductor harness 1, the base frame 8 is provided in a cross shape, and the four ends of the base frame 8 are respectively connected to the outer layers 41 of the four insulating layers 7, and the base frame 8 is provided as a steel bar. The base frame 8 can provide support for the conductor harness, so that the cable as a whole is more solid, can resist external mechanical shock and vibration, and reduce damage. The base frame 8 is provided as a steel bar to provide the cable with anti-tensile properties, so that the cable is more stable when in use.

[0033] The specific implementation mode is as follows: when the utility model is used, the protective cover 3 made of a polyvinyl chloride layer is provided, so that the cable is not easy to burn when in use and has flame retardant performance. When the cable is used in a high temperature environment, the setting of the heat-resistant layer 4 improves the high temperature resistance of the cable, so that the cable can be used in a high temperature environment, has high adaptability, and avoids the safety hazard of skin cracking.

[0034] Specifically, the outer layer 41 made of the polyphenylene ether layer can be used in a high temperature environment, has excellent high temperature resistance, and can block the external heat from being transferred to the conductor harness 1. The middle layer 43 woven from the glass fiber layer also has good high temperature resistance, which can further prevent the external heat from damaging the conductor harness 1. The glass fiber layer can also provide a layer of physical protection for the conductor harness 1, so that the conductor harness 1 has a certain tensile resistance. At the same time, the inner layer 42 made of the silicone rubber layer has good flexibility and strong adaptability to temperature fluctuations, which can further block the heat from being transferred to the conductor harness. The conductor harness 1 is transmitted, and the excellent flexibility can protect the conductor harness 1 when it is bent for use. Therefore, the outer layer 41 made of the polyphenylene ether layer, the middle layer 43 made of the glass fiber layer, and the inner layer 42 made of the silicone rubber are spliced ​​together to form a heat-resistant layer 4, which not only improves the overall performance of the cable, but also provides all-round protection for the cable as a whole. The high-temperature resistance is strengthened layer by layer, and the external heat is not easy to be transmitted to the conductor harness 1, which effectively reduces the influence of high temperature on the conductor harness 1, so that the conductor harness 1 can be used at extreme temperatures, so that the cable has excellent high-temperature resistance;

[0035] This implementation specifically solves the problem in the prior art that the high temperature resistance of the composite cables is generally poor when in use, and when the cables are in a high temperature environment, their surface is prone to cracking, causing safety hazards.

[0036] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A composite high temperature resistant cable, characterized in that: It comprises a plurality of conductor wire bundles (1), a stabilizing layer (2) arranged outside the conductor wire bundles (1), and a protective cover (3) arranged outside the stabilizing layer (2): A heat-resistant layer (4) is further provided between the protective sleeve (3) and the stabilizing layer (2), wherein the heat-resistant layer (4) comprises an outer layer (41) connected to the inner wall of the protective sleeve (3), an inner layer (42) wrapped around the outer side of the stabilizing layer (2), and a middle layer (43) provided between the outer layer (41) and the inner layer (42); The outer layer (41) is configured as a polyphenylene ether layer, the middle layer (43) is configured as a glass fiber layer, and the inner layer (42) is configured as a silicone rubber layer.

2. A composite high temperature resistant cable according to claim 1, characterized in that: The protective sleeve (3) is configured as a polyvinyl chloride layer, and the stabilizing layer (2) is configured as a galvanized steel belt braided layer.

3. The composite high temperature resistant cable according to claim 1, characterized in that: A shielding layer (5) is also provided inside the stabilizing layer (2), and a filling layer (6) is provided inside the shielding layer (5).

4. A composite high temperature resistant cable according to claim 3, characterized in that: A plurality of conductor wire bundles (1) are arranged inside the filling layer (6), and an insulating layer (7) is wrapped around the outside of each conductor wire bundle (1).

5. The composite high temperature resistant cable according to claim 3, characterized in that: The shielding layer (5) is configured as an aluminum foil braided layer, and the filling layer (6) is configured as an aramid yarn interwoven layer.

6. A composite high temperature resistant cable according to claim 4, characterized in that: The insulating layer (7) is configured as a polyethylene layer.

7. The composite high temperature resistant cable according to claim 4, characterized in that: The conductor harness (1) is provided with four strands, and a base frame (8) is provided between the four strands of the conductor harness (1).

8. The composite high temperature resistant cable according to claim 7, characterized in that: The base frame (8) is configured in a cross shape, and the four ends of the base frame (8) are respectively connected to the outer layers (41) of four insulating layers (7), and the base frame (8) is configured as a steel bar.

Citation Information

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