Transformer iron core silicon steel sheet stacking platform

By using a combination design of connecting frame and airbags on the transformer iron core silicon steel sheet stacking platform, the problem of limiting silicon steel sheets for different sizes is solved, stacking accuracy is improved, production costs are reduced, and the performance and appearance of the transformer are ensured. quality.

CN222319974UActive Publication Date: 2025-01-07HEFEI YONGDA ELECTRIC CO LTD
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Patent Information

Application Number
CN202421140721.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-07
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing transformer iron core silicon steel sheet stacking platform cannot limit silicon steel sheets of different sizes, resulting in reduced stacking accuracy and obstruction of magnetic flux paths, increasing manufacturing complexity and cost, and may lead to the scrapping of transformers.

Method used

A transformer iron core silicon steel sheet stacking platform including multiple connecting frames, guide rails and airbags is designed. Through the connecting frame, the guide rails are driven close to each other or away for limiting, and the airbags are used to avoid uneven pressure and friction to ensure that the silicon steel sheet is in Stack the predetermined position and angle.

Benefits of technology

It improves stacking accuracy, reduces material waste and rework rate, maintains the performance and shape of silicon steel sheets, reduces production costs, and protects the integrity and appearance quality of silicon steel sheets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transformers, and discloses a transformer iron core silicon steel sheet stacking platform which comprises a platform body, a first sliding groove and a second sliding groove are formed in the platform body, the first sliding groove and the second sliding groove are formed in a penetrating mode, and openings are formed in the top of the first sliding groove and the top of the second sliding groove in a penetrating mode. Two first sliding blocks are installed in the first sliding groove in a sliding mode, two second sliding blocks are installed in the second sliding groove in a sliding mode, connecting frames are fixedly installed on the tops of the two first sliding blocks and the tops of the second sliding blocks, and the multiple connecting frames are in sliding fit with the opening; the plurality of connecting frames are arranged to drive the guide rails to be close to or far away from each other, so that silicon steel sheets with different sizes are limited, each silicon steel sheet is ensured to be stacked according to a preset position and angle, position deviation or angle deviation in the stacking process is avoided, material waste and rework rate caused by position deviation or angle deviation are reduced, and the production efficiency is improved. And the stacking precision is improved, and the production cost is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of transformers, and in particular to a transformer iron core silicon steel sheet stacking platform. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components include primary coil, secondary coil and iron core (magnetic core). The main functions of a transformer include voltage conversion, current conversion, impedance conversion, isolation and voltage stabilization (magnetic saturation transformer).

[0003] The existing Chinese patent with announcement number CN217214442U discloses a transformer core silicon steel sheet stacking platform, including a support frame, a lifting device, a core frame and a silicon steel sheet support plate; the core frame is an operating frame for stacking silicon steel sheets to form an iron core, and the silicon steel sheet support plate is used to store silicon steel sheets constituting the iron core. The core frame and the silicon steel sheet support plate are both movably arranged on the support frame through the lifting device, and during the stacking operation, the core frame and the silicon steel sheet support plate are driven by the lifting device to lift and lower at the same time. The utility model provides a transformer core silicon steel sheet stacking platform, which improves the convenience of the core stacking operation, reduces labor intensity, and improves efficiency.

[0004] However, the above-mentioned stacking platform has the following disadvantages: the device enables the core frame and the silicon steel sheet support plate to rise and fall simultaneously by setting a lifting device, but the device cannot limit the position of silicon steel sheets of different sizes during stacking. First, the silicon steel sheets are easily displaced in position due to external force, vibration or other factors during the stacking process. This displacement may accumulate, resulting in a significant reduction in the accuracy of the final stacking structure. Secondly, inaccurate positioning of the silicon steel sheets during the stacking process may cause obstruction of the magnetic flux path or increase in magnetic resistance, thereby reducing the magnetic flux density and efficiency of the transformer. Finally, due to the inaccurate position of the silicon steel sheets, additional adjustments or repairs may be required in subsequent processes, increasing the complexity and cost of manufacturing. At the same time, unqualified stacking structures may also lead to the scrapping of the entire transformer, further increasing the manufacturing cost.

[0005] Therefore, we propose a transformer core silicon steel sheet stacking platform to solve this problem.

[0006] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0007] In order to solve the problem of limiting the position of silicon steel sheets of different sizes when stacking, the present application provides a transformer core silicon steel sheet stacking platform.

[0008] The transformer core silicon steel sheet stacking platform provided in this application adopts the following technical solution:

[0009] A transformer core silicon steel sheet stacking platform comprises a platform body, wherein a first slide slot and a second slide slot are arranged inside the platform body, the first slide slot and the second slide slot are opened through, and the tops of the first slide slot and the second slide slot are opened through, two first sliders are slidably installed in the first slide slot, and two second sliders are slidably installed in the second slide slot, and a connecting frame is fixedly installed on the top of the two first sliders and the second sliders, and a plurality of the connecting frames are slidably matched with the openings, a plurality of the connecting frames are fixedly installed with a guide rail on one side close to the platform body, a plurality of the guide rails are arranged with a third slide slot on one side close to the platform body, a plurality of the third slide slots are slidably installed with a third slider, and a plurality of the third sliders are clamped with an airbag on one side close to the platform body, a first driving mechanism is arranged in the first slide slot and the second slide slot, and a lifting mechanism is arranged at the four corners of the bottom of the platform body.

[0010] Preferably, fixing plates are fixedly installed on four sides of the intersection of the first slide groove and the second slide groove.

[0011] Preferably, the first driving mechanism includes a double-headed threaded rod, a first screw, a first bevel gear, a second bevel gear and a first motor, a double-headed threaded rod is rotatably installed in the first slide groove, the double-headed threaded rod passes through two first sliding blocks and two of the fixed plates, the double-headed threaded rod is threadedly connected to the two first sliding blocks and two of the fixed plates, the first bevel gear is fixedly installed on the double-headed threaded rod, two first screws are rotatably installed in the second slide groove, the second bevel gears are fixedly installed on the two first screws, the first bevel gear is meshed with the second bevel gear, the two first screws pass through the two second sliding blocks and the other two fixed plates, the two first screws are threadedly connected to the two second sliding blocks and the other two fixed plates, and the first motor is fixedly installed on one side of the platform body, and the output end of the first motor is transmission connected to the double-headed threaded rod.

[0012] Preferably, the lifting mechanism includes a threaded barrel, a second screw, a third bevel gear, a fourth bevel gear, a base and a second motor, the four corners of the bottom of the platform body are fixedly installed with a threaded barrel, the bottom screws of multiple threaded barrels are provided with a second screw, the second screw is threadedly connected to the threaded barrel, the bottoms of multiple second screws are provided with a base, the second screw passes through the base, the second screw is threadedly connected to the base, the bottom of the second screw is fixedly installed with a fourth bevel gear, a third bevel gear is provided on one side of the fourth bevel gear, the third bevel gear is meshed with the fourth bevel gear, the second motor is fixedly installed on the side of the base away from the fourth bevel gear, and the output end of the second motor is transmission connected to the third bevel gear.

[0013] Preferably, hydraulic cylinders are fixedly mounted on the tops of the plurality of guide rails, and output ends of the plurality of hydraulic cylinders are transmission-connected to the third slider.

[0014] Preferably, a support plate is fixedly installed on one side of the guide rails away from the platform body, an air pump is fixedly installed on the top of the support plates, both sides of the air pump are connected with an inflation tube, the two inflation tubes are connected with the two sides of the airbag, and the tops of the airbags are connected with an air outlet pipe.

[0015] In summary, the present application includes the following beneficial technical effects: by setting up multiple connecting frames, the guide rails are driven to move closer or farther away from each other, thereby limiting the position of silicon steel sheets of different sizes, ensuring that each silicon steel sheet is stacked according to a predetermined position and angle, avoiding position offset or angle deviation during the stacking process, reducing material waste and rework rate caused by position offset or angle deviation, improving stacking accuracy, and reducing production costs. By setting up airbags, the silicon steel sheets can be prevented from being subjected to uneven pressure or friction during the limiting process, reducing deformation or damage of the silicon steel sheets, and maintaining their original performance and shape. The softness of the airbags can also better protect the surface of the silicon steel sheets, avoid scratches or indentations, and ensure the integrity and appearance quality of the silicon steel sheets. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the application;

[0017] Figure 2 is a structural schematic diagram of another viewing angle of an embodiment of the application;

[0018] Figure 3 is a schematic diagram of a three-dimensional cross-sectional structure of an embodiment of the application;

[0019] Figure 4 It is an application embodiment Figure 3 A schematic diagram of the enlarged structure at point A;

[0020] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the lifting mechanism of the application embodiment.

[0021] Explanation of the accompanying drawings: 1. Platform body; 2. Connecting frame; 3. First motor; 4. Threaded barrel; 5. Second screw rod; 6. Base; 7. Guide rail; 8. Support plate; 9. Air pump; 10. Hydraulic cylinder; 11. Air filling tube; 12. Air bag; 13. Air outlet pipe; 14. Third slider; 15. Double-headed threaded rod; 16. First slider; 17. First screw rod; 18. Second slider; 19. Opening; 20. Fixed plate; 21. First bevel gear; 22. Second bevel gear; 23. Second motor; 24. Third bevel gear; 25. Fourth bevel gear. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-5 This application is described in further detail.

[0023] The present application embodiment discloses a transformer core silicon steel sheet stacking platform. Figure 1-3 A transformer core silicon steel sheet stacking platform comprises a platform body 1, wherein a first slide groove and a second slide groove are arranged inside the platform body 1, the first slide groove and the second slide groove are connected, and the tops of the first slide groove and the second slide groove are connected and opened, two first sliders 16 are slidably installed in the first slide groove, and two second sliders 18 are slidably installed in the second slide groove, and a connecting frame 2 is fixedly installed on the top of the two first sliders 16 and the second slider 18, and a plurality of connecting frames 2 are slidably matched with the opening 19, and a plurality of connecting frames 2 are fixedly installed with a guide rail 7 on one side close to the platform body 1, and a plurality of guide rails 7 are arranged with a third slide groove on one side close to the platform body 1, and a third slider 14 is slidably installed in a plurality of third slide grooves, and an air bag 12 is clamped on a side close to the platform body 1 of a plurality of third sliders 14, and a first A first driving mechanism is arranged in the slide groove and the second slide groove, and a lifting mechanism is arranged at the four corners of the bottom of the platform body 1; by arranging a plurality of connecting frames 2, the guide rails 7 are driven to move closer or farther away from each other, so as to limit the position of silicon steel sheets of different sizes, and ensure that each silicon steel sheet is stacked according to a predetermined position and angle, avoiding position offset or angle deviation during the stacking process, reducing material waste and rework rate caused by position offset or angle deviation, improving stacking accuracy, and reducing production costs; by arranging an airbag 12, uneven pressure or friction on the silicon steel sheet during the limiting process can be avoided, deformation or damage of the silicon steel sheet can be reduced, and its original performance and shape can be maintained; the softness of the airbag 12 can also better protect the surface of the silicon steel sheet, avoid scratches or indentations, and ensure the integrity and appearance quality of the silicon steel sheet.

[0024] Reference Figure 3-4 A fixing plate 20 is fixedly installed on the four sides of the intersection of the first slide groove and the second slide groove, which can fix the first screw rod 17 and the double-headed threaded rod 15.

[0025] Reference Figure 1 , Figure 3 and Figure 4The first driving mechanism includes a double-threaded rod 15, a first screw rod 17, a first bevel gear 21, a second bevel gear 22 and a first motor 3. The double-threaded rod 15 is rotatably installed in the first slide groove. The double-threaded rod 15 passes through two first sliders 16 and two of the fixed plates 20. The double-threaded rod 15 is threadedly connected with the two first sliders 16 and two of the fixed plates 20. The first bevel gear 21 is fixedly installed on the double-threaded rod 15. Two first screw rods 17 are rotatably installed in the second slide groove. The second bevel gears 21 are fixedly installed on the two first screw rods 17. 2, the first bevel gear 21 is meshed with the second bevel gear 22, the two first screw rods 17 penetrate the two second sliders 18 and the other two fixed plates 20, the two first screw rods 17 are threadedly connected with the two second sliders 18 and the other two fixed plates 20, a first motor 3 is fixedly installed on one side of the platform body 1, the output end of the first motor 3 is transmission-connected with the double-headed threaded rod 15, the first bevel gear 21 and the second bevel gear 22 are of the same model, and the first bevel gear 21 and the second bevel gear 22 have the same rotation direction, which can drive the multiple guide rails 7 to move closer to or away from each other.

[0026] Reference Figure 5 The lifting mechanism includes a threaded barrel 4, a second screw rod 5, a third bevel gear 24, a fourth bevel gear 25, a base 6 and a second motor 23. The four corners of the bottom of the platform body 1 are fixedly installed with a threaded barrel 4, and the bottom screws of multiple threaded barrels 4 are all provided with a second screw rod 5. The second screw rod 5 is threadedly connected to the threaded barrel 4. The bottoms of multiple second screw rods 5 are all provided with a base 6. The second screw rod 5 penetrates the base 6, and the second screw rod 5 is threadedly connected to the base 6. The fourth bevel gear 25 is fixedly installed at the bottom of the second screw 5. A third bevel gear 24 is provided on one side of the fourth bevel gear 25. The third bevel gear 24 is meshed with the fourth bevel gear 25. A second motor 23 is fixedly installed on the side of the base 6 away from the fourth bevel gear 25. The output end of the second motor 23 is transmission-connected with the third bevel gear 24. The third bevel gear 24 and the fourth bevel gear 25 have the same model, and the third bevel gear 24 and the fourth bevel gear 25 have the same rotation direction, which can drive the lifting platform to move up and down.

[0027] Reference Figure 1-3 Hydraulic cylinders 10 are fixedly installed on the tops of the multiple guide rails 7, and the output ends of the multiple hydraulic cylinders 10 are transmission-connected to the third slider 14, which can drive the third slider 14 and the airbag 12 to move up and down.

[0028] Reference Figure 1-2A support plate 8 is fixedly installed on one side of the guide rails 7 away from the platform body 1, and an air pump 9 is fixedly installed on the top of the support plates 8. An air tube 11 is connected to both sides of the air pump 9. The material of the air tube 11 is a corrugated tube. The two air tubes 11 are connected to the two sides of the airbag 12, and the top of the airbag 12 is connected to an air outlet pipe 13, which can inflate and deflate the inside of the airbag 12.

[0029] The implementation principle of the transformer core silicon steel sheet stacking platform of the embodiment of the present application is as follows: when in use, the silicon steel sheets of the transformer are placed on the platform in sequence for stacking, and according to the size of the silicone sheet, the first motor 3 is started, the first motor 3 drives the double-headed threaded rod 15 to rotate, the double-headed threaded rod 15 drives the two first sliders 16 to move closer to or away from each other, the double-headed threaded rod 15 drives the first bevel gear 21 to rotate, the first bevel gear 21 drives the two second bevel gears 22 to rotate, the two second bevel gears 22 drive the two first screws 17 to rotate, the two first screws 17 drive the two second sliders 18 to move closer to or away from each other, so as to adapt to the sizes of different silicon steel sheets, and can be started at the same time The hydraulic cylinder 10 is driven, and the hydraulic cylinder 10 drives the third slider 14 to move up and down. The third slider 14 drives the airbag 12 to move up and down, so that the height of the airbag 12 can be adjusted according to the height of the silicon steel sheets stacked upwards. The silicon steel sheets are limited to prevent the silicon steel sheets from being misplaced when stacked. When the platform height needs to be adjusted, the second motor 23 can be started, and the second motor 23 drives the third bevel gear 24 to rotate, and the third bevel gear 24 drives the fourth bevel gear 25 to rotate, and the fourth bevel gear 25 drives the second screw 5 to rotate. The second screw 5 rotates in the threaded barrel 4, thereby driving the platform body 1 to move up and down, so that the silicon steel sheets can be easily taken after stacking.

[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0033] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A transformer core silicon steel sheet stacking platform, comprising a platform body (1), characterized in that: The platform body (1) is provided with a first slide groove and a second slide groove inside, the first slide groove and the second slide groove are connected, and the tops of the first slide groove and the second slide groove are connected. Two first sliders (16) are slidably installed in the first slide groove, and two second sliders (18) are slidably installed in the second slide groove. A connecting frame (2) is fixedly installed on the top of the two first sliders (16) and the second sliders (18), and a plurality of the connecting frames (2) are slidably matched with the opening (19). A plurality of the connecting frames (2) are fixedly installed with a guide rail (7) on one side close to the platform body (1), and a plurality of the guide rails (7) are provided with a third slide groove on one side close to the platform body (1), and a third slider (14) is slidably installed in a plurality of the third slide grooves. An air bag (12) is clamped on one side of the plurality of the third sliders (14) close to the platform body (1), and a first driving mechanism is provided in the first slide groove and the second slide groove. The four corners of the bottom of the platform body (1) are provided with a lifting mechanism.

2. The transformer core silicon steel sheet stacking platform according to claim 1, characterized in that: A fixing plate (20) is fixedly installed on four sides of the intersection of the first sliding groove and the second sliding groove.

3. The transformer core silicon steel sheet stacking platform according to claim 2, characterized in that: The first driving mechanism comprises a double-threaded rod (15), a first screw rod (17), a first bevel gear (21), a second bevel gear (22) and a first motor (3); the double-threaded rod (15) is rotatably mounted in the first slide groove; the double-threaded rod (15) passes through two first sliders (16) and two fixed plates (20); the double-threaded rod (15) is threadedly connected to the two first sliders (16) and two fixed plates (20); the first bevel gear (21) is fixedly mounted on the double-threaded rod (15); and the second bevel gear (22) is rotatably mounted in the second slide groove. A first screw rod (17), two of the first screw rods (17) are fixedly mounted with a second bevel gear (22), the first bevel gear (21) is meshed with the second bevel gear (22), the two first screw rods (17) pass through two second sliders (18) and two other fixed plates (20), the two first screw rods (17) are threadedly connected with the two second sliders (18) and the other two fixed plates (20), a first motor (3) is fixedly mounted on one side of the platform body (1), and the output end of the first motor (3) is drivingly connected with the double-headed threaded rod (15).

4. The transformer core silicon steel sheet stacking platform according to claim 1, characterized in that: The lifting mechanism comprises a threaded barrel (4), a second screw rod (5), a third bevel gear (24), a fourth bevel gear (25), a base (6) and a second motor (23); the threaded barrel (4) is fixedly mounted at the four corners of the bottom of the platform body (1); the bottom screws of a plurality of the threaded barrels (4) are all provided with second screw rods (5); the second screw rods (5) are threadedly connected to the threaded barrel (4); the bottoms of a plurality of the second screw rods (5) are all provided with a base (6); the second screw rods (5) penetrate the base (6); the second screw rods (5) are threadedly connected to the base (6); the bottom of the second screw rods (5) is fixedly mounted with a fourth bevel gear (25); a third bevel gear (24) is provided on one side of the fourth bevel gear (25); the third bevel gear (24) is meshed with the fourth bevel gear (25); a second motor (23) is fixedly mounted on a side of the base (6) away from the fourth bevel gear (25); the output end of the second motor (23) is transmission-connected to the third bevel gear (24).

5. The transformer core silicon steel sheet stacking platform according to claim 1, characterized in that: A hydraulic cylinder (10) is fixedly mounted on the top of each of the plurality of guide rails (7), and the output ends of each of the plurality of hydraulic cylinders (10) are transmission-connected to a third sliding block (14).

6. The transformer core silicon steel sheet stacking platform according to claim 5, characterized in that: A support plate (8) is fixedly installed on one side of the plurality of guide rails (7) away from the platform body (1), an air pump (9) is fixedly installed on the top of the plurality of support plates (8), both sides of the air pump (9) are connected with an air pipe (11), the two air pipes (11) are connected with the two sides of the air bag (12), and the tops of the plurality of air bags (12) are connected with an air outlet pipe (13).

Citation Information

Patent Citations

  • Transformer iron core silicon steel sheet stacking platform

    CN217214442U