Battery roll core diaphragm separation module

By designing an automated battery core diaphragm separation module, using linear drive devices and roller diaphragm separation modules, the problems of low manual operation efficiency and safety hazards in battery recycling are solved, and efficient and safe separation of battery chips and diaphragm are achieved. Improved recycling rate.

CN222320337UActive Publication Date: 2025-01-07INTELLIGENT AUTOMATION ZHUHAI CO LTD
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Patent Information

Application Number
CN202420019786.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-04
Publication Date
2025-01-07
Estimated Expiration
2034-01-04

AI Technical Summary

Technical Problem

In existing battery recycling, the separation of the battery chip and the diaphragm mainly relies on manual operation, is inefficient and has safety hazards, and may lead to leakage of harmful substances, affecting the environment and human health.

Method used

A battery core diaphragm separation module including a linear drive device, a flow diversion detection module, a roller diaphragm separation module and a diaphragm recovery device was designed to separate the battery chip from the diaphragm through an automated process, reduce manual operation and improve safety. Sex and efficiency.

Benefits of technology

The automatic separation of battery chips and diaphragms is achieved, production efficiency is improved, manual operation risks are reduced, safety is enhanced, energy consumption is reduced, and battery recycling is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery roll core diaphragm separation module, and aims to provide a battery roll core diaphragm separation module which is simple and compact in structure, capable of reducing the burden of manual operation, improving the production efficiency, safe and reliable, capable of saving energy consumption and capable of improving the battery recycling rate. The device comprises a battery roll chip and two linear driving devices which are arranged in parallel, the movable ends of the two linear driving devices are provided with cantilever type fixing plates which move in opposite directions, and the two ends of the tops of the two cantilever type fixing plates are provided with a flow guide detection module and a diaphragm recovery device respectively. And roller diaphragm separation modules which are respectively attached and adsorbed with diaphragms on the front surface and the back surface of the battery roll chip are arranged below the two cantilever type fixing plates. The utility model is applied to the technical field of battery diaphragm separation.
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Description

Technical Field

[0001] The utility model relates to a winding core diaphragm separation module, in particular to a battery winding core diaphragm separation module. Background Art

[0002] With the continuous development of science and technology and the popularization of smart devices, batteries have become an indispensable source of energy in our lives. However, a serious problem that comes with it is the disposal of battery waste. The chemicals contained in batteries are potentially harmful to the environment. If batteries are discarded in the natural environment at will, the harmful substances in them may penetrate into the soil and water sources and have a negative impact on the ecosystem. Recycling batteries can not only save resources and reduce the pressure on the exploitation of the natural environment, but also reduce the energy consumption and carbon emissions of producing new batteries.

[0003] At present, after battery recycling, the separation of battery chips and diaphragms is mainly done manually. Manual operation is not only inefficient, but also contains a lot of metal elements that are harmful to the human body. Long-term contact will cause certain harm to the human body. If it is not handled correctly according to the standardized dismantling process, non-standard operation can easily lead to battery explosion, which poses certain safety hazards to operators. Therefore, it is necessary to propose a new technical solution to solve the above problems. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a battery core diaphragm separation module which has a simple and compact structure, reduces the burden of manual operation, improves production efficiency, is safe and reliable, saves energy consumption, and improves battery recycling rate.

[0005] The technical solution adopted by the utility model is: the utility model includes a battery roll chip and two linear drive devices arranged in parallel, the movable ends of the two linear drive devices are provided with cantilevered fixed plates moving towards each other, the two ends of the top of the two cantilevered fixed plates are respectively provided with a diversion detection module and a diaphragm recovery device, and the bottom of the two cantilevered fixed plates is provided with a roller diaphragm separation module which is respectively bonded and adsorbed to the diaphragms on the front and back sides of the battery roll chip.

[0006] Furthermore, the two linear drive devices each include a linear transfer module, and the axes of the two linear transfer modules coincide.

[0007] Furthermore, the diversion detection module includes a material detection optical fiber and an L-shaped guide plate whose size is adapted to the battery roll chip, and a mounting hole whose size is adapted to the material detection optical fiber is provided in the middle of the L-shaped guide plate.

[0008] Furthermore, the top of the L-shaped guide plate is provided with an outwardly inclined slope, and the edges and corners of the slope are all smooth arcs.

[0009] Furthermore, the diaphragm recovery device includes an air suction pipe adapter and a suction horn cover, and the air suction pipe adapter is connected to the side wall of the suction horn cover.

[0010] Furthermore, a recessed portion is provided on the side wall of the suction horn cover, and the recessed portion is located below the connection between the suction pipe adapter and the suction horn cover.

[0011] Furthermore, the roller diaphragm separation module includes a roller and an air pipe slip ring, and a plurality of vacuum logic valve suction nozzles are arranged in an array on the circumference of the roller, and the plurality of vacuum logic valve suction nozzles are respectively connected to the air pipe slip ring through air pipes.

[0012] Furthermore, the drum diaphragm separation module also includes a motor and a reducer, the output shaft of the motor is connected to the input end of the reducer, and the output end of the reducer is connected to one end of the drum.

[0013] Furthermore, the reducer includes two pulleys and a belt, and the two pulleys are adapted to the belt.

[0014] Furthermore, a motor mounting plate and two roller supporting plates are provided at the lower end of the cantilevered fixing plate.

[0015] The beneficial effect of the utility model is: compared with traditional manual operation, the utility model moves the two cantilever fixed plates through the two linear drive devices, so that the battery roll chip to be processed is installed between the two cantilever fixed plates, and the battery roll chip passes through the diversion detection module, the roller diaphragm separation module and the diaphragm recovery device in turn to complete the automatic separation of the battery roll chip and the diaphragm, which greatly improves the degree of automation, reduces the burden of manual operation, is safe and reliable, reduces the safety risk of battery removal, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the roller diaphragm separation module and the diaphragm recovery device. DETAILED DESCRIPTION

[0018] like Figure 1 to Figure 2As shown, in this embodiment, the utility model includes a battery roll chip 1 and two linear drive devices arranged in parallel, the movable ends of the two linear drive devices are provided with cantilevered fixed plates 21 that move towards each other, the two ends of the top of the two cantilevered fixed plates 21 are respectively provided with a diversion detection module 31 and a diaphragm recovery device 41, the two diversion detection modules 31 are arranged close to each other, and the bottom of the two cantilevered fixed plates 21 is provided with a roller diaphragm separation module 51 that is respectively adhered to and adsorbed with the diaphragms on the front and back sides of the battery roll chip 1. It can be seen that the two linear drive devices are used to drive the two cantilever fixed plates 21 to move, the battery roll chip 1 flows in from above the two cantilever fixed plates 21, and flows out from below the two cantilever fixed plates 21, the two diversion detection modules 31 are used to divert and monitor the movement of the battery roll chip 1, and the two roller diaphragm separation modules 51 are respectively used to adsorb the diaphragms on the front and back sides of the battery roll chip 1, and after rotation, they are recovered by the diaphragm recovery device 41 to complete the separation of the battery roll chip 1 and the diaphragm. Therefore, compared with traditional manual operation, the utility model moves the two cantilever fixed plates 21 through the two linear drive devices, so that the battery roll chip 1 to be processed is installed between the two cantilever fixed plates 21, and the battery roll chip 1 passes through the flow diversion detection module 31, the roller diaphragm separation module 51 and the diaphragm recovery device 41 in turn to complete the automatic separation of the battery roll chip and the diaphragm, which greatly improves the degree of automation, reduces the burden of manual operation, is safe and reliable, reduces the safety risk of battery removal, and improves production efficiency.

[0019] In this embodiment, the two linear drive devices both include a linear transfer module 11, and the axes of the two linear transfer modules 11 coincide. It can be seen that the two cantilever fixed plates 21 are respectively arranged at the movable ends of the two linear transfer modules 11 and on the same axis, so that the two cantilever fixed plates 21 are on the same axis when moving, ensuring the movement accuracy and improving the consistency of the diaphragm separation process.

[0020] In this embodiment, the diversion detection module 31 includes a material detection optical fiber 33 and an L-shaped guide plate 32 whose size matches that of the battery roll chip 1. A mounting hole whose size matches that of the material detection optical fiber 33 is provided in the middle of the L-shaped guide plate 32. It can be seen that the two L-shaped guide plates 32 are arranged facing each other and are respectively fixed at the upper end of the cantilever fixed plate 21. The material detection optical fiber 33 is arranged in the mounting hole to monitor the battery roll chip 1 and the separation of the diaphragm in real time, thereby controlling the start and stop of the equipment, and further improving the automation degree of the utility model.

[0021] In this embodiment, the top of the L-shaped guide plate 32 is provided with an outwardly inclined inclined surface 34, and the edges and corners of the inclined surface 34 are all smooth arcs. It can be seen that the inclined surface 34 guides the movement of the battery roll chip 1, and the structural design of the smooth arc at the edges and corners of the inclined surface 34 makes the battery roll chip 1 move more smoothly when the diaphragm is separated.

[0022] In this embodiment, the diaphragm recovery device 41 includes an air suction pipe adapter 42 and a suction horn cover 43, and the air suction pipe adapter 42 is connected to the side wall of the suction horn cover 43. It can be seen that the air suction pipe adapter 42 is a curved arc, one end of the air suction pipe adapter 42 is connected to the side wall of the suction horn cover 43, and the other end of the air suction pipe adapter 42 is connected to an external suction machine. The suction horn cover 43 includes an upper and lower part, the upper part is a rectangular shell structure with an opening at the lower end, and the lower part is a horn-shaped structure. The suction horn cover 43 is the entrance of the diaphragm after adsorption and separation, which is used to expand the adsorption range of the diaphragm.

[0023] In this embodiment, a recessed portion 44 is provided on the side wall of the suction bell cover 43, and the recessed portion 44 is located below the connection between the suction pipe adapter 42 and the suction bell cover 43. It can be seen that the recessed portion 44 and the suction bell cover 43 are integrally formed, and the structural design of the recessed portion 44 makes the side wall of the suction bell cover 43 and the bottom of the recessed portion 44 form a strip space that is adapted to the size of the diaphragm, so that the diaphragm is sucked in more smoothly, preventing the diaphragm from clumping or accidentally sucking in other objects to block the suction tube, and further improving the safety of the utility model.

[0024] In this embodiment, the suction horn cover 43 is arranged on the cantilever fixed plate 21 through a fixing bracket 45, and a triangular connecting plate 46 is arranged between the fixing bracket 45 and the side wall of the suction horn cover 43 to improve the stability of the suction horn cover 43.

[0025] In this embodiment, the roller diaphragm separation module 51 includes a roller 52 and an air pipe slip ring 53. A plurality of vacuum logic valve suction nozzles 54 are arranged in an array on the circumference of the roller 52. The plurality of vacuum logic valve suction nozzles 54 are respectively connected to the air pipe slip ring 53 through air pipes. It can be seen that the plurality of vacuum logic valve suction nozzles 54 are evenly distributed on the circumference of the roller 52. The plurality of vacuum logic valve suction nozzles 54 are used to absorb the diaphragm on the surface of the battery roll chip 1. The roller 52 rotates to separate the diaphragm on the surface of the battery roll chip 1. It should be noted that when the plurality of vacuum logic valve suction nozzles 54 do not absorb all the products, a single or a small number of the vacuum logic valve suction nozzles 54 can also absorb and fix the products normally. Vacuum logic valve: The vacuum logic valve is mainly composed of two vacuum chambers, namely the control chamber and the logic chamber. Under normal working conditions, the gas pressure in the control chamber is equal to the gas pressure in the logic chamber, so the gas will not flow between the two chambers. When a positive voltage is applied to the control grid, the gas in the control chamber is extracted, causing the gas pressure to drop, and the gas in the logic chamber will be sucked into the control chamber, causing the gas pressure in the logic chamber to increase, thereby changing the state of the components in the logic chamber. When there is no workpiece, the reduction in vacuum pressure can also be reduced.

[0026] In this embodiment, the roller diaphragm separation module 51 further includes a motor 55 and a reducer, the output shaft of the motor 55 is connected to the input end of the reducer, and the output end of the reducer is connected to one end of the roller 52. It can be seen that the motor 55 and the reducer are both arranged at one end of the roller 52 and below the cantilever fixed plate 21, and the motor 55 controls the rotation of the roller 52 through the reducer.

[0027] In this embodiment, the speed reducer includes two pulleys 61 and a belt 62, and the two pulleys 61 are adapted to the belt 62. It can be seen that the motor 55 and the drum 52 are driven by the two pulleys 61 and the belt 62.

[0028] In this embodiment, a motor mounting plate 23 and two roller support plates 24 are provided at the lower end of the cantilever type fixing plate 21. It can be seen that the motor mounting plate 23 is used to install the motor 55, and the two roller support plates 24 are used to support the roller 52 to rotate.

[0029] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.

Claims

1. A battery coil core diaphragm separation module, comprising a battery coil core (1) and two linear drive devices arranged in parallel, characterized in that: The movable ends of the two linear drive devices are provided with cantilevered fixed plates (21) that move towards each other, the two ends of the tops of the two cantilevered fixed plates (21) are respectively provided with a flow detection module (31) and a diaphragm recovery device (41), and the bottom of the two cantilevered fixed plates (21) is provided with a roller diaphragm separation module (51) that is respectively attached to and adsorbed on the diaphragms on the front and back sides of the battery roll chip (1).

2. The battery core membrane separation module according to claim 1, characterized in that: The two linear drive devices both comprise a linear transfer module (11), and the axes of the two linear transfer modules (11) coincide with each other.

3. The battery core membrane separation module according to claim 1, characterized in that: The flow detection module (31) comprises a material detection optical fiber (33) and an L-shaped guide plate (32) whose size matches that of the battery coil chip (1); a mounting hole whose size matches that of the material detection optical fiber (33) is provided in the middle of the L-shaped guide plate (32).

4. The battery core membrane separation module according to claim 3, characterized in that: The top of the L-shaped guide plate (32) is provided with an outwardly inclined inclined surface (34), and the edges and corners of the inclined surface (34) are all smooth arcs.

5. The battery core membrane separation module according to claim 1, characterized in that: The diaphragm recovery device (41) comprises an air suction pipe adapter (42) and a material suction horn cover (43), and the air suction pipe adapter (42) is in communication with a side wall of the material suction horn cover (43).

6. The battery core membrane separation module according to claim 5, characterized in that: A recessed portion (44) is provided on the side wall of the suction bell cover (43), and the recessed portion (44) is located below the connection between the suction pipe adapter (42) and the suction bell cover (43).

7. The battery core membrane separation module according to claim 1, characterized in that: The roller diaphragm separation module (51) comprises a roller (52) and an air pipe slip ring (53); a plurality of vacuum logic valve suction nozzles (54) are arranged in an array on the circumference of the roller (52); and the plurality of vacuum logic valve suction nozzles (54) are respectively connected to the air pipe slip ring (53) via air pipes.

8. The battery core membrane separation module according to claim 7, characterized in that: The roller diaphragm separation module (51) further comprises a motor (55) and a reducer, wherein the output shaft of the motor (55) is connected to the input end of the reducer, and the output end of the reducer is connected to one end of the roller (52).

9. The battery core membrane separation module according to claim 8, characterized in that: The speed reducer comprises two pulleys (61) and a belt (62), and the two pulleys (61) are adapted to the belt (62).

10. The battery core membrane separation module according to claim 1, characterized in that: A motor mounting plate (23) and two roller support plates (24) are provided at the lower end of the cantilevered fixing plate (21).