Electronic wire harness capable of being flexibly plugged

By introducing plug-in fixing components and heat dissipation structures into the electronic wiring harness, the problem of inflexible plug-in of traditional wiring harnesses is solved, stable and flexible connection and efficient heat dissipation are achieved, installation and maintenance costs are reduced, and the complexity of modern electronic equipment is met. Connect to requirements.

CN222320706UActive Publication Date: 2025-01-07DI RUN ELECTRONICS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202420926359.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-01-07
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The inflexible plug-in of traditional electronic wiring harnesses leads to high installation costs, complex replacement or repair, extended downtime and increased maintenance costs, which cannot meet the complex connection needs of modern electronic equipment.

Method used

An electronic wiring harness plug-in member including a plug-in fixing member, a plug-in structure, a ear-generating connecting rod, a telescopic connecting rod and a spring member is designed. The spring member is used to achieve a stable connection through the plug-in structure and an ear-generating connecting rod, and the spring member is used to The telescopic rod structure realizes rapid disassembly and replacement, combining the heat dissipation groove, heat dissipation copper sleeve and copper heat dissipation fish fin to improve heat dissipation efficiency.

Benefits of technology

It achieves a solid and flexible connection between the wiring harness socket and the plug, improves maintenance convenience and equipment heat dissipation performance, extends service life and reduces downtime and maintenance costs.

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Abstract

The utility model discloses an electronic wire harness capable of being plugged flexibly, relates to the technical field of electronic wire harnesses, and aims to solve the problems that the existing electronic wire harness is not flexible in plugging, the installation cost is increased, the replacement or maintenance is more complicated, the downtime is prolonged, and the maintenance cost is increased. The wire harness plugging component comprises a wire harness socket component, a wire harness plug component and a plugging fixing component, and the spring bar is connected to the wire harness socket component; the plug wire harness cable is embedded and connected in the wire harness plug component; the socket wire harness cable is embedded and connected in the wire harness socket component; the connecting plug structure is fixedly connected to the wire harness plug component; the bayonet socket structure is fixedly connected to the wire harness socket component; and the fixed base structure is fixedly connected to the wire harness socket component and firmly fixes the bayonet socket structure on the wire harness socket component.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic wiring harnesses, in particular to an electronic wiring harness which can be flexibly plugged. Background Art

[0002] With the rapid progress of modern electronic technology, electronic equipment is increasingly used in various fields and plays a vital role. As a key bridge connecting various electronic devices, the performance and quality of electronic wiring harnesses are directly related to the stability and reliability of the entire system. However, traditional electronic wiring harness designs often focus too much on their stability and durability, but are stretched in terms of plug-in flexibility. This lack of plug-in flexibility makes traditional electronic wiring harnesses unable to cope with the complex and changeable connection requirements of electronic equipment. Whether it is facing application scenarios that require frequent replacement or adjustment of wiring harnesses, or pursuing high-efficiency, low-cost installation and maintenance processes, traditional electronic wiring harnesses are difficult to meet the needs of modern electronic equipment.

[0003] However, the existing electronic wiring harness is not flexible in connection, which increases the installation cost and makes replacement or repair more complicated, resulting in extended downtime and increased maintenance costs; therefore, it does not meet the existing needs. In this regard, we propose an electronic wiring harness that can be flexibly connected. Utility Model Content

[0004] The purpose of the utility model is to provide an electronic wiring harness that can be flexibly plugged in, so as to solve the problem that the existing electronic wiring harness proposed in the above background technology is not flexible in plugging, increases the installation cost, and makes replacement or maintenance more complicated, resulting in prolonged downtime and increased maintenance costs.

[0005] To achieve the above object, the utility model provides the following technical solution: an electronic wiring harness that can be flexibly plugged in, including a wiring harness plug-in component, the wiring harness plug-in component includes a wiring harness socket component and a wiring harness plug component,

[0006] Also included:

[0007] A plug-in fixing component, wherein the spring ears are connected to the wiring harness socket component;

[0008] A plug harness cable, inserted and connected in the harness plug component;

[0009] A socket harness cable is inserted and connected in the harness socket component;

[0010] A plug connector structure, fixedly connected to the wiring harness plug component;

[0011] A plug-in socket structure, fixedly connected to the wiring harness socket component;

[0012] The fixed base structure is fixedly connected to the wiring harness socket component and firmly fixes the plug seat structure on the wiring harness socket component.

[0013] Preferably, the plug-in fixing component includes an embedded head structure, a raw ear connecting rod, a spring seat, a telescopic rod structure, and a spring component; the plug-in fixing component is provided with an embedded head structure, and the embedded head structure and the plug-in fixing component are integrally formed; the plug-in fixing component is provided with a raw ear connecting rod, and the raw ear connecting rod is plugged and connected with the plug-in fixing component; a spring seat is provided on the inner side of the plug-in fixing component, and the spring seat is welded and connected to the inner side of the plug-in fixing component; a telescopic rod structure is provided in the spring seat, and the telescopic rod structure is fixedly connected to the spring seat; a spring component is provided on the telescopic rod structure, and the spring component is connected to the telescopic rod structure in a ring sleeve.

[0014] Preferably, a sealing plate structure is provided on the wiring harness socket component, and the sealing plate structure is fixedly connected to the wiring harness socket component by screws.

[0015] Preferably, a No. 1 groove is provided on both sides of the wiring harness socket component, and the No. 1 groove is integrally formed with both sides of the wiring harness socket component, a No. 2 groove is provided on both sides of the wiring harness socket component, and the No. 2 groove is integrally formed with both sides of the wiring harness socket component, and a plug connector groove is provided on the wiring harness socket component, and the plug connector groove is integrally formed with the wiring harness socket component.

[0016] Preferably, a heat dissipation groove is provided on the sealing plate structure, and the heat dissipation groove and the sealing plate structure are integrally formed, and a plug-in anti-skid groove is provided on one side of the heat dissipation groove, and the plug-in anti-skid groove and the sealing plate structure are integrally formed.

[0017] Preferably, a heat dissipation copper sleeve structure is provided on the socket structure, and the heat dissipation copper sleeve structure is connected to the socket structure in a ring sleeve, a square frame is provided on the heat dissipation copper sleeve structure, and the square frame is welded to the heat dissipation copper sleeve structure, copper heat dissipation fins are provided on the exposed surface of the square frame of the heat dissipation copper sleeve structure, and the copper heat dissipation fins are welded to the heat dissipation copper sleeve structure, a frame-type tube is provided between the square frames, and the frame-type tube is welded to the square frame.

[0018] Preferably, a dustproof net structure is provided on the back side of the sealing plate structure, and the dustproof net structure is fixedly connected to the back side of the sealing plate structure.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. The utility model provides a plug-in fixing component, an embedded head structure, a spring ear connecting rod, a telescopic rod structure, a spring component, a No. 1 slot, and a No. 2 slot. The plug-in fixing component of the utility model makes the connection between the wiring harness socket component and the wiring harness plug component both stable and flexible. The embedded head structure and the plug-in fixing component are integrally formed, so that the embedded head structure can be firmly embedded in the slot of the wiring harness plug component, thereby realizing a tight connection between the two. At the same time, the embedded connection design of the spring ear connecting rod and the plug-in fixing component makes the plug-in fixing component easy to disassemble and replace, thereby improving the maintenance convenience of the component. When plugging, press the plug-in fixing component to retract it into the No. 1 slot. After the wiring harness socket component and the wiring harness plug component are plugged in, release the pressed plug-in fixing component. With the cooperation of the spring component and the telescopic rod structure, the elastic force of the spring component is utilized to enable the plug-in fixing component to return to the initial position, and the embedded head structure of the plug-in fixing component will be embedded in the slot of the wiring harness plug component, thereby completing the quick and flexible connection of the wiring harness plug-in component. The two grooves, slot No. 1 and slot No. 2, enable the plug-in fixing component to be easily installed on the wiring harness socket component, while also providing space for the use of the plug-in fixing component, further enhancing the connection flexibility between the wiring harness socket component and the wiring harness plug component.

[0021] 2. Heat dissipation is extremely important during the use of electronic equipment through the arrangement of heat dissipation grooves, heat dissipation copper sleeve structures, square frames, copper heat dissipation fins, and frame-type tubes. The heat dissipation structures in the utility model, such as heat dissipation grooves, heat dissipation copper sleeves, and copper heat dissipation fins, together constitute an efficient heat dissipation system. The heat dissipation groove can effectively discharge the heat accumulated inside the wiring harness socket component to prevent overheating; the heat dissipation copper sleeve uses the excellent thermal conductivity of copper to quickly conduct the heat generated by the socket structure to ensure the stable operation of the plug-in part; and the copper heat dissipation fins further improve the heat dissipation efficiency by increasing the heat dissipation area. These heat dissipation structures work together to not only ensure the stability and performance of the electronic wiring harness and extend its service life, but also enhance the user experience, so that the equipment can perform at its best in various environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the wiring harness plug-in component structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the connection between the wiring harness socket component and the wiring harness plug component of the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the plug-in fixing component of the utility model;

[0025] Figure 4 It is a schematic diagram of the enlarged structure of point A of the utility model;

[0026] Figure 5 It is a partial three-dimensional structural schematic diagram of the wiring harness socket component of the utility model;

[0027] Figure 6 It is a schematic diagram of the internal structure of the wiring harness socket component of the utility model;

[0028] Figure 7 This is a schematic diagram of the back structure of the sealing plate structure of the utility model;

[0029] In the figure: 1. wiring harness plug-in component; 2. wiring harness socket component; 21. sealing plate structure; 221. heat dissipation groove; 222. plug-in anti-skid groove; 223. dust net structure; 22. slot No. 1; 23. slot No. 2; 24. plug connector slot; 3. wiring harness plug component; 4. plug-in fixing component; 41. embedded head structure; 42. ear connecting rod; 43. spring seat; 44. telescopic rod structure; 45. spring component; 5. plug wiring harness cable; 6. socket wiring harness cable; 7. plug connector structure; 8. plug socket structure; 81. heat dissipation copper sleeve structure; 82. square frame; 83. copper heat dissipation fish fins; 84. frame-type tube; 9. fixed base structure. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0031] See also Figure 1-7 The utility model provides an embodiment: a flexibly pluggable electronic wiring harness, including a wiring harness plug-in component 1, wherein the wiring harness plug-in component 1 includes a wiring harness socket component 2 and a wiring harness plug component 3.

[0032] Also included:

[0033] The plug-in fixing member 4 is connected to the wiring harness socket member 2 by a spring ear;

[0034] The plug harness cable 5 is inserted and connected in the harness plug component 3;

[0035] The socket harness cable 6 is inserted and connected in the harness socket component 2;

[0036] A plug connector structure 7, fixedly connected to the wiring harness plug component 3;

[0037] A socket structure 8, fixedly connected to the wiring harness socket component 2;

[0038] The fixed base structure 9 is fixedly connected to the wiring harness socket component 2 , and the plug seat structure 8 is firmly fixed to the wiring harness socket component 2 .

[0039] See also Figure 3 and Figure 4 The plug-in fixing component 4 includes an embedded head structure 41, a raw ear connecting rod 42, a spring seat 43, a telescopic rod structure 44, and a spring component 45. The plug-in fixing component 4 is provided with an embedded head structure 41, and the embedded head structure 41 and the plug-in fixing component 4 are integrally formed. The plug-in fixing component 4 is provided with a raw ear connecting rod 42, and the raw ear connecting rod 42 is plugged and connected with the plug-in fixing component 4. The inner side of the plug-in fixing component 4 is provided with a spring seat 43, and the spring seat 43 is connected to the inner side of the plug-in fixing component 4. The spring seat 43 is connected by welding, a telescopic rod structure 44 is provided in the spring seat 43, and the telescopic rod structure 44 is fixedly connected to the spring seat 43, a spring component 45 is provided on the telescopic rod structure 44, and the spring component 45 is connected to the telescopic rod structure 44 by a ring sleeve, the embedded head structure 41 and the plug-in fixing component 4 are integrally formed, and the embedded head structure 41 of the plug-in fixing component 4 is embedded in the groove of the wiring harness plug component 3, which is used to fasten the wiring harness socket component 2 and the wiring harness plug component 3 to ensure the stability and reliability of the plug-in. The ear connecting rod 42 is plug-in connected with the plug-in fixing component 4, which is easy to disassemble and replace the plug-in fixing component 4, and improves the maintenance convenience of the components. The spring seat 43 is connected to the inner side of the plug-in fixing component 4 by welding, providing a fixed limit for the telescopic rod structure 44. The spring component 45 is sleeved on the telescopic rod structure 44, and cooperates with the telescopic rod structure 44 to restore the plug-in fixing component 4 to its initial position.

[0040] See also Figure 5 A sealing plate structure 21 is provided on the wiring harness socket component 2, and the sealing plate structure 21 is fixedly connected to the wiring harness socket component 2 by screws. The sealing plate structure 21 is fixedly connected to the wiring harness socket component 2 by screws, which plays the role of sealing and protecting internal components.

[0041] See also Figure 5 A No. 1 groove 22 is provided on both sides of the wiring harness socket component 2, and the No. 1 groove 22 is integrally formed with the two sides of the wiring harness socket component 2. A No. 2 groove 23 is provided on both sides of the wiring harness socket component 2, and the No. 2 groove 23 is integrally formed with the two sides of the wiring harness socket component 2. A plug connector groove 24 is provided on the wiring harness socket component 2, and the plug connector groove 24 is integrally formed with the wiring harness socket component 2. The No. 1 groove 22 is conducive to the use of the plug-in fixing component 4, the No. 2 groove 23 is used for the installation of the plug-in fixing component 4, and the plug connector groove 24 is conducive to the insertion of the plug connector structure 7 on the wiring harness plug component 3 into the plug seat structure 8 of the wiring harness socket component 2.

[0042] See also Figure 5A heat dissipation groove 221 is provided on the sealing plate structure 21, and the heat dissipation groove 221 and the sealing plate structure 21 are integrally formed. A plug-in anti-skid groove 222 is provided on one side of the heat dissipation groove 221, and the plug-in anti-skid groove 222 and the sealing plate structure 21 are integrally formed. The heat dissipation groove 221 helps to dissipate heat and prevent the wiring harness socket component 2 from being damaged due to overheating. The plug-in anti-skid groove 222 increases the friction during plugging and unplugging.

[0043] See also Figure 6 A heat dissipation copper sleeve structure 81 is provided on the socket structure 8, and the heat dissipation copper sleeve structure 81 is connected to the socket structure 8 in a ring sleeve. A square frame 82 is provided on the heat dissipation copper sleeve structure 81, and the square frame 82 is welded to the heat dissipation copper sleeve structure 81. Copper heat dissipation fish fins 83 are provided on the exposed surface of the square frame 82 of the heat dissipation copper sleeve structure 81, and the copper heat dissipation fish fins 83 are welded to the heat dissipation copper sleeve structure 81. A frame-shaped tube 84 is provided between the square frames 82, and the frame-shaped tube 84 is welded to the square frame 82. The heat dissipation copper sleeve structure 81 is ring-sheathed on the socket structure 8, and the excellent thermal conductivity of copper is used to quickly conduct heat to prevent overheating. At the same time, heat dissipation silicone grease is also applied between the heat dissipation copper sleeve structure 81 and the socket structure 8, and the square frame 82 plays a role of heat conduction. The copper heat dissipation fish fins 83 are welded to the heat dissipation copper sleeve structure 81 to increase the heat dissipation area and improve the heat dissipation efficiency. The frame-shaped tube 84 is used to guide the heat generated by the middle socket structure 8 among the three socket structures 8 to the square frames 82 at both ends.

[0044] See also Figure 7 A dustproof net structure 223 is provided on the back of the sealing plate structure 21, and the dustproof net structure 223 is fixedly connected to the back of the sealing plate structure 21, and the dustproof net structure 223 plays a role in dustproofing.

[0045] Working principle: When in use, first, the electronic wiring harness is mainly composed of two parts: a wiring harness socket component 2 and a wiring harness plug component 3, which are connected by a plug-in fixing component 4. A plug connector structure 7 is fixedly connected to the wiring harness plug component 3, and a plug socket structure 8 is fixedly connected to the wiring harness socket component 2. When the two need to be connected, just insert the plug connector structure 7 into the plug socket structure 8. In order to ensure the stability and reliability of the connection, the plug-in fixing component 4 plays a key role here. The plug-in fixing component 4 includes an embedded head structure 41, a raw ear connecting rod 42, a spring seat 43, a telescopic rod structure 44 and a spring component 45. During the plugging process, press the plug-in fixing member 4 to retract it into the No. 1 slot 22. After the wiring harness socket member 2 and the wiring harness plug member 3 are plugged in, release the pressed plug-in fixing member 4. With the cooperation of the spring member 45 and the telescopic rod structure 44, the elastic force of the spring member 45 is utilized to restore the plug-in fixing member 4 to its initial position, and the plug-in head structure 41 of the plug-in fixing member 4 is embedded into the slot of the wiring harness plug member 3, thereby completing the fast and flexible connection of the wiring harness plug-in member 1. In addition, a sealing plate structure 21 is also provided on the wiring harness socket member 2, which not only serves to seal and protect the internal components, but also has a heat dissipation slot 221 and an anti-slip slot 222 for plugging and unplugging. The heat dissipation slot 221 helps to dissipate heat and prevent the wiring harness socket member 2 from being damaged due to overheating; the anti-slip slot 222 for plugging and unplugging can increase the friction during plugging and unplugging, thereby improving the convenience of operation. On the socket structure 8, a heat dissipation copper sleeve structure 81 is also connected in a ring, and the excellent thermal conductivity of copper is used to quickly conduct heat to prevent overheating. At the same time, copper heat dissipation fins 83 are welded on the heat dissipation copper sleeve structure 81 to further increase the heat dissipation area and improve the heat dissipation efficiency. The socket structures 8 at both ends use square frames 82 to transport heat to the heat dissipation slots 221 to achieve heat dissipation, while the socket structure 8 in the middle uses frame-shaped tubes 84 to transport heat to the square frames 82 on both sides, and then the square frames 82 transport heat to the heat dissipation slots 221 to achieve heat dissipation. The dustproof net structure 223 is fixedly connected to the back of the sealing plate structure 21 to play a dustproof role and protect the internal components from dust pollution.

[0046] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0047] All standard parts used in this article can be purchased from the market, and the specific connection methods of each part are connected by conventional means such as mature bolts, rivets, welding, etc. in the existing technology, and all adopt conventional models in the existing technology, so no specific description is given here.

Claims

1. A flexibly pluggable electronic wiring harness, comprising a wiring harness plug-in component (1), wherein the wiring harness plug-in component (1) comprises a wiring harness socket component (2) and a wiring harness plug component (3), Features: Also included: A plug-in fixing component (4) having a spring ear connected to the wiring harness socket component (2); A plug harness cable (5) is inserted and connected in the harness plug component (3); A socket harness cable (6) is inserted and connected in the harness socket component (2); A plug connector structure (7) fixedly connected to the wiring harness plug component (3); A socket structure (8) fixedly connected to the wiring harness socket component (2); The fixed base structure (9) is fixedly connected to the wiring harness socket component (2), and the plug seat structure (8) is firmly fixed to the wiring harness socket component (2).

2. The flexibly pluggable electronic wiring harness according to claim 1, characterized in that: The plug-in fixing component (4) comprises an embedded head structure (41), a spring ear connecting rod (42), a spring seat (43), a telescopic rod structure (44), and a spring component (45). The plug-in fixing component (4) is provided with an embedded head structure (41), and the embedded head structure (41) and the plug-in fixing component (4) are integrally formed. The plug-in fixing component (4) is provided with a spring ear connecting rod (42), and the spring ear connecting rod (42) is plugged and connected with the plug-in fixing component (4). The inner side of the plug-in fixing component (4) is provided with a spring seat (43), and the spring seat (43) is welded to the inner side of the plug-in fixing component (4). The spring seat (43) is provided with a telescopic rod structure (44), and the telescopic rod structure (44) is fixedly connected to the spring seat (43). The telescopic rod structure (44) is provided with a spring component (45), and the spring component (45) is connected to the telescopic rod structure (44) in a ring sleeve.

3. The flexibly pluggable electronic wiring harness according to claim 1, characterized in that: A sealing plate structure (21) is provided on the wiring harness socket component (2), and the sealing plate structure (21) is fixedly connected to the wiring harness socket component (2) by means of screws.

4. The flexibly pluggable electronic wiring harness according to claim 1, characterized in that: Both sides of the wiring harness socket component (2) are provided with a No. 1 groove (22), and the No. 1 groove (22) is integrally formed with both sides of the wiring harness socket component (2); both sides of the wiring harness socket component (2) are provided with a No. 2 groove (23), and the No. 2 groove (23) is integrally formed with both sides of the wiring harness socket component (2); and a plug connector groove (24) is provided on the wiring harness socket component (2), and the plug connector groove (24) is integrally formed with the wiring harness socket component (2).

5. The flexibly pluggable electronic wiring harness according to claim 3, characterized in that: The sealing plate structure (21) is provided with a heat dissipation groove (221), and the heat dissipation groove (221) and the sealing plate structure (21) are integrally formed; a plugging and unplugging anti-skid groove (222) is provided on one side of the heat dissipation groove (221), and the plugging and unplugging anti-skid groove (222) and the sealing plate structure (21) are integrally formed.

6. The flexibly pluggable electronic wiring harness according to claim 1, characterized in that: The socket structure (8) is provided with a heat dissipation copper sleeve structure (81), and the heat dissipation copper sleeve structure (81) is connected to the socket structure (8) in a ring sleeve manner; the heat dissipation copper sleeve structure (81) is provided with a square frame (82), and the square frame (82) is connected to the heat dissipation copper sleeve structure (81) by welding; the exposed surface of the square frame (82) of the heat dissipation copper sleeve structure (81) is provided with copper heat dissipation fins (83), and the copper heat dissipation fins (83) are connected to the heat dissipation copper sleeve structure (81) by welding; a frame-shaped tube (84) is provided between the square frames (82), and the frame-shaped tube (84) is connected to the square frames (82) by welding.

7. The flexibly pluggable electronic wiring harness according to claim 3, characterized in that: A dustproof net structure (223) is provided on the back side of the sealing plate structure (21), and the dustproof net structure (223) is fixedly connected to the back side of the sealing plate structure (21).