Copper joint adopting adjustable angle design

Abstract

The utility model discloses a copper joint adopting an adjustable angle design, and relates to the technical field of cable joints, in particular to the copper joint adopting the adjustable angle design. Comprising a main body, a connector alignment pin, a detachable connector, a pipe body, a supporting rib, a bearing, a thread, a magnetic suction connector, a rotating nut and a conductive coating. According to the utility model, the copper joint integrating the adjustable angle design, the conductive coating and the magnetic suction interface aims to improve the installation flexibility, the conductive performance and the operation convenience. The main body is made of a high-strength copper material and is combined with a bearing and a rotating nut to realize free rotation and angle locking; an interface alignment pin ensures precise alignment of the components. The conductive coating is formed on the surfaces of the main body and the pipe body through electroplating and other processes, and the conductivity and corrosion resistance are improved. And the magnetic suction interface is made of a high-strength magnetic material, so that quick connection and disassembly are realized. The design simplifies the installation and maintenance process, and is suitable for scenes needing frequent adjustment and efficient maintenance in industrial and power systems.

Description

Technical Field

[0001] The utility model relates to the technical field of cable joints, in particular to a copper joint designed with an adjustable angle. Background Art

[0002] A copper connector with an adjustable angle design is mainly used in the field of electrical and mechanical connections, and is particularly suitable for scenarios that require high conductivity and flexible installation, such as power systems, industrial automation equipment, and refrigeration and air-conditioning systems. Its innovative design improves installation efficiency and service life, and adapts to diverse application requirements. An existing conical self-locking cable copper connector (publication number: CN207588013U) has the following disadvantages and needs further improvement.

[0003] 1. Traditional equipment adopts a fixed-angle design, which brings significant limitations in many installation scenarios. During the installation process, the fixed-angle joints need to accurately align the connection parts, and the requirements for the installation position are extremely high. If the installation space is small or the shape is complex, multiple adjustments are often required, and even the installation layout needs to be redesigned, which increases engineering costs and installation time. In addition, the fixed-angle design is not conducive to the flexibility of the system. This type of joint is particularly inconvenient in situations where the layout needs to be changed frequently or the equipment needs to be moved. Copper joints that lack angle adjustment functions are difficult to adapt to complex and changeable field environments. Therefore, there is an urgent need for a copper joint with an adjustable angle design.

[0004] 2. The copper surface of traditional equipment without special treatment is prone to generate an oxide layer when exposed to air and moisture, which increases resistance and reduces conductivity efficiency. In addition, in industrial environments, connectors are exposed to various chemicals that accelerate the corrosion process and further damage the conductivity and structural integrity of the connectors. For systems that require long-term stable current transmission, this performance degradation will affect the reliability and safety of the entire system. Therefore, a copper connector with an integrated conductive coating design is urgently needed.

[0005] 3. Traditional equipment requires tools for tightening and loosening, which increases operation time and complexity. Welding connections require professional equipment and skills. Once welded, they cannot be disassembled and new joints need to be cut and welded again, which consumes a lot of time and human resources. In an emergency, this inefficient connection method delays critical maintenance work and affects the normal operation of the system. In addition, frequent mechanical operations and heat treatments will cause wear and fatigue to the joints, further reducing their service life and reliability. Therefore, a copper joint with a magnetic suction joint mechanism is urgently needed. Utility Model Content

[0006] The main purpose of the utility model is to provide a copper joint designed with an adjustable angle, which can effectively solve the problems in the background technology.

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an interface alignment pin is installed on one side of the main body, a detachable joint is installed on one side of the main body, a tube body is installed on one side of the detachable joint, support ribs are installed on both sides of the tube body, a bearing is installed on one side of the tube body, a rotating nut is installed under the bearing, a thread is installed under the rotating nut, a magnetic suction interface is installed on one side of the main body, and a conductive coating is installed inside the main body.

[0008] Preferably, the exterior of the main body adopts a rounded corner design.

[0009] Preferably, the detachable joint can rotate 360°.

[0010] Preferably, the bearing can control the rotation of the main body and lock it.

[0011] Preferably, the thread adopts a spiral array design.

[0012] Preferably, there are a plurality of balls inside the bearing.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model improves the installation flexibility and convenience of the device by introducing an adjustable angle design. The main body serves as the core bearing structure, combined with the bearing and the rotating nut, so that the joint can be freely rotated and locked at different angles. This design not only simplifies the installation process, but also can adapt to various complex installation environments. The interface alignment pins ensure that the components can be accurately aligned when adjusting the angle to avoid deviation and misalignment. In addition, the introduction of detachable joints and threads makes connection and disassembly faster, and no longer requires complex tools or high-intensity operations. The structural design of the support ribs provides additional support and stability to ensure that the equipment remains sturdy and reliable at various angles. These improvements effectively solve the limitations of traditional fixed-angle designs, making the device particularly suitable for occasions where frequent layout changes or equipment movements are required, greatly reducing installation time and costs.

[0015] 2. The design of the integrated conductive coating of the utility model improves the conductivity and durability of the device. The main body and the tube are treated with a conductive coating, which can effectively prevent oxidation and corrosion problems and ensure long-term stable conductivity. The conductive coating not only increases the corrosion resistance of the copper joint, but also reduces the surface resistance and improves the current transmission efficiency. The conductive coating can also protect the joint from damage when it comes into contact with various chemicals, extending the service life of the equipment. Combined with the high-quality main body and support rib design, this improvement enables the equipment to show higher reliability and safety in industrial environments. The frequent maintenance and replacement problems caused by oxidation and corrosion in traditional equipment have been effectively solved through this improvement, reducing system downtime and maintenance costs, and ensuring the continuity and stability of power and signal transmission.

[0016] 3. The utility model adopts a magnetic interface and related components, and the device shows convenience and efficiency in connection and disassembly. The magnetic interface design allows the connector to quickly achieve automatic alignment and adsorption without the need for additional tools, simplifying the operation process. In an emergency, the design of the magnetic interface allows for quick disassembly and reconnection, avoiding the delays and complications caused by traditional threaded connections and welding methods. The combination of the rotating nut and the detachable connector makes the connection not only firm but also easy to adjust and replace. The design of the support ribs and bearings ensures the stability and durability of the connection parts, avoiding wear and fatigue on the equipment caused by frequent mechanical operations. In addition, the use of interface alignment pins ensures precise alignment of each connection, further improving operational efficiency and reliability. This efficient connection and disassembly method greatly improves the maintenance efficiency and operational convenience of the equipment, especially in industrial and power systems that require rapid response and frequent maintenance, showing significant advantages. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a cross-sectional view of part A of the utility model.

[0019] In the figure: 1. Main body; 2. Interface alignment pin; 3. Removable joint; 4. Tube body; 5. Support ribs; 6. Bearing; 7. Thread; 8. Magnetic interface; 9. Rotating nut; 10. Conductive coating. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] Example

[0024] See also Figure 1-2 , the utility model provides a technical solution:

[0025] A copper joint with an adjustable angle design, wherein an interface alignment pin 2 is installed on one side of the main body 1, a detachable joint 3 is installed on one side of the main body 1, a tube body 4 is installed on one side of the detachable joint 3, support ribs 5 are installed on both sides of the tube body 4, a bearing 6 is installed on one side of the tube body 4, a rotating nut 9 is installed below the bearing 6, a thread 7 is installed below the rotating nut 9, a magnetic suction interface 8 is installed on one side of the main body 1, and a conductive coating 10 is installed inside the main body 1.

[0026] The following is a specific implementation of the utility model components:

[0027] 1. Main body: The main body is the core bearing structure of the entire device and is made of copper material to ensure its mechanical strength and electrical conductivity. In the device, the main body not only supports other components, but also provides the main current conduction path. The design of the main body needs to take into account the stability of the structure and thermal conductivity to effectively dissipate heat and maintain the reliability of electrical connections. The shape and size of the main body are customized according to the specific application scenario to adapt to different installation spaces and connection requirements.

[0028] 2. Interface alignment pins: Interface alignment pins are used to ensure that components can be accurately aligned when adjusting angles or connections. Alignment pins are manufactured using high-precision processing technology to ensure the accuracy of their size and shape. Alignment pins are inserted into corresponding positioning holes to ensure that the joints will not be offset or misaligned when rotating or adjusting angles, thereby improving the reliability and accuracy of the connection. The material of the alignment pin is generally selected from wear-resistant and corrosion-resistant metals to extend its service life.

[0029] 3. Detachable joints: Detachable joints are designed to achieve quick disassembly and reconnection of equipment, and are often made of threaded or snap-on structures. Threaded joints are connected by rotating and tightening, while snap-on joints are completed by a simple snap-on operation. The key to detachable joints is their ease of operation and stability of connection, and they are suitable for occasions that require frequent disassembly and maintenance. The joint is made of copper material to ensure that it is not easily damaged during repeated operations.

[0030] 4. Tube body: The tube body is used to contain cables or pipes, providing protection and guiding functions. The design of the tube body needs to consider the matching of the inner diameter and outer diameter to adapt to the required cable or pipe size. The tube body material is selected from high temperature and corrosion resistant metals or alloys to ensure its long-term stability in harsh environments. The inside of the tube body undergoes special treatments, such as coating, to further improve its durability and performance.

[0031] 5. Support ribs: Support ribs are used to strengthen the main structure and provide additional mechanical support and stability. The design of the support ribs needs to be optimized according to the stress conditions of the equipment to ensure that they are not deformed or damaged when under load. The support ribs are integrally formed with the main body or fixed by welding, and the material selection is consistent with the main body to ensure the overall mechanical properties and conductivity. The existence of support ribs greatly improves the reliability and life of the equipment in complex application scenarios.

[0032] 6. Bearings: Bearings are used to provide smooth rotation and movement between components, reducing friction and wear. The selection of bearings needs to consider load, speed and environmental factors, and high-precision ball or roller bearings are used to ensure their stability and long life. The bearing is installed between the main body and the rotating parts, and reasonable lubrication and sealing design are used to ensure that it can operate normally under various working conditions.

[0033] 7. Thread: Thread is used to connect and fasten components to ensure the firmness of each component after installation. Thread is made by precision machining technology to ensure the standardization and consistency of its pitch and tooth type. The design of thread connection needs to take into account mechanical properties and operational convenience. The commonly used thread type is metric thread. The material selection of thread needs to have high strength and wear resistance to adapt to high-frequency assembly and disassembly operations.

[0034] 8. Magnetic interface: The magnetic interface uses strong magnets to achieve quick connection and removal, providing an efficient operating experience. The magnetic interface is made of high-strength magnetic materials such as neodymium iron boron to ensure its adsorption force and durability. The design of the interface needs to consider the distribution and strength of the magnetic field to ensure stability and safety during connection. The magnetic interface is widely used in occasions that require quick replacement and frequent operation, which improves the operating efficiency of the equipment.

[0035] 9. Rotating nut: Rotating nut is used to adjust and fix the angle or position of the component, and can be precisely adjusted by rotation. The nut is made of high-strength metal and has precision threads inside to ensure smooth and reliable operation. The design of the rotating nut needs to take into account both torque and operating feel. Common forms include manual nuts and nuts with rotating handles. Its installation position is between the adjustable component and the main body, which is convenient for angle adjustment and fixation.

[0036] 10. Conductive coating: Conductive coating covers the surface of copper joints to improve their conductivity and corrosion resistance. The coating material is selected from metals with excellent conductivity and corrosion resistance. The conductive coating not only reduces the contact resistance of the joint, but also provides an additional layer of protection, extending the service life of the joint. The thickness and uniformity of the coating must be strictly controlled to ensure optimal electrical performance.

[0037] The following is the specific technical logic implementation method of the innovative point of this utility model:

[0038] The technical logic of the adjustable angle design is realized by the combination of precision mechanical structures. First of all, the main body is made of high-strength metal materials as the core bearing structure to ensure its stability when subjected to forces in different directions. High-precision bearings are embedded inside the main body, allowing the joint to rotate freely within a certain range. The rotating nut achieves fine-tuning and locking of the angle by combining with the main body and the bearing. During specific operation, the rotating nut drives the bearing to rotate, so that the joint can be accurately positioned at the required angle, and the angle is fixed by the locking mechanism to prevent movement. The interface alignment pin plays a key role in the adjustment process, ensuring that the components can be accurately aligned during rotation to avoid deviation and misalignment. The support ribs provide additional mechanical support to enhance the overall stability of the structure, especially when adjusted to extreme angles, the support ribs ensure that the equipment does not deform or become unstable. The design of the detachable joint and thread makes the connection and disassembly process easier, no longer requiring complex tools or high-intensity operations, and is suitable for various application scenarios that require frequent adjustment and reconfiguration, significantly reducing installation and maintenance costs.

[0039] Technical logic implementation of integrated conductive coating: The integrated conductive coating design is achieved by applying a high-performance conductive coating on the surface of the main body and the tube body. First, the conductive material is nickel, which has excellent conductivity and corrosion resistance. Using processes such as electroplating, electrospraying or chemical plating, a uniform and dense coating is formed on the surface of the main body and the tube body. The specific process steps include surface cleaning, pretreatment, coating application and post-treatment to ensure the adhesion and uniformity of the coating. The conductive coating not only significantly improves the conductivity of the copper joint, but also effectively prevents surface oxidation and corrosion, and extends the service life of the equipment. Combined with the high-quality main body and support rib design, the conductive coating exhibits extremely high reliability and durability in harsh industrial environments. The application of conductive coating reduces the need for frequent maintenance due to oxidation and corrosion, ensures the continuity and stability of power and signal transmission, greatly reduces the system's downtime and maintenance costs, and improves the overall reliability and safety of the equipment.

[0040] Technical logic implementation of magnetic interface: The magnetic interface design achieves fast and efficient connection and disassembly through the combination of high-strength magnets and precision mechanical structures. First of all, the magnetic interface is made of high-strength NdFeB magnetic material to ensure that it has sufficient adsorption force and durability. The magnet is embedded in the joint structure through precision machining and fits closely with the main body and other connecting parts. When in use, the magnetic interface can automatically align and adsorb without additional tools, simplifying the operation process. The combination of the rotating nut and the magnetic interface makes the connection both firm and easy to adjust and replace. The detachable joint further enhances the convenience of connection and disassembly, especially in occasions where frequent operation is required. The design of the support ribs and bearings ensures the stability and durability of the magnetic interface at the connection part, avoiding the wear and fatigue of the equipment caused by frequent mechanical operations. The use of the interface alignment pin ensures that the components can be accurately aligned each time the connection is made, which improves the operation efficiency and reliability. This efficient connection and disassembly method improves the maintenance efficiency and operation convenience of the equipment, and is particularly suitable for application scenarios that require rapid response and frequent maintenance in industrial and power systems, showing significant advantages.

[0041] The following is the workflow of this utility model:

[0042] 1. Installation preparation:

[0043] a) Make sure all parts (main body, interface alignment pins, detachable joints, tube body, support ribs, bearings, threads, magnetic interface, swivel nut, conductive coating) are intact and prepare the necessary tools and materials.

[0044] b) Determine the installation location of the equipment and the required angle adjustment range.

[0045] 2. Main body installation:

[0046] a) Fix the main body in the designated position and ensure it is stable and immovable.

[0047] b) Check whether the conductive coating of the main body is intact to ensure good conductivity.

[0048] 3. Installation of interface alignment pins and detachable connectors:

[0049] a) Insert the interface alignment pins into the corresponding locating holes in the body and connector, ensuring accurate alignment.

[0050] b) Connect the detachable joint to the main body and fix it initially by means of threads and rotating nuts.

[0051] 4. Angle adjustment:

[0052] a) Adjust the angle of the joint by rotating the nut and bearing as needed.

[0053] b) After adjusting to the desired angle, use the rotating nut to lock the angle to ensure that the angle is fixed.

[0054] 5. Connection between the tube body and the supporting ribs:

[0055] a) Connect the pipe body to the detachable connector, making sure the connection is secure.

[0056] b) Install support ribs to provide additional mechanical support and ensure the stability of the overall structure.

[0057] 6. Installation of magnetic interface:

[0058] a) Connect the magnetic interface to the connector, ensuring that the magnets align and attach automatically without the need for additional tools.

[0059] b) Check the magnetic connection and alignment to ensure a secure connection.

[0060] 7. Inspection and maintenance of conductive coating:

[0061] a) Regularly check the integrity of the conductive coating to ensure its conductivity and corrosion resistance.

[0062] b) If the coating is found to be damaged, it needs to be repaired or re-electroplated.

[0063] 8. System connection and testing:

[0064] a) Connect the electrical and mechanical systems of the equipment and ensure that all connections are firm and reliable.

[0065] b) Perform a system power-on test to check the conductivity and working condition of each component.

[0066] 9. Operation and maintenance:

[0067] a) Perform daily operation and maintenance according to the equipment instruction manual.

[0068] b) Regularly check the wear of each component and replace or maintain it when necessary.

[0069] The following are the specific parameters of the mechanical properties of this utility model:

[0070] Material tensile strength Yield Strength Elongation Sectional shrinkage Impact energy Impact toughness value Brinell hardness This equipment ≥520 ≥210 ≥45 ≥55 ≥60 ≥75 ≤210

[0071] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A copper joint with an adjustable angle design, comprising a main body (1), characterized in that: An interface alignment pin (2) is installed on one side of the main body (1), a detachable joint (3) is installed on one side of the main body (1), a tube body (4) is installed on one side of the detachable joint (3), support ribs (5) are installed on both sides of the tube body (4), a bearing (6) is installed on one side of the tube body (4), a rotating nut (9) is installed below the bearing (6), a thread (7) is installed below the rotating nut (9), a magnetic suction interface (8) is installed on one side of the main body (1), and a conductive coating (10) is installed inside the main body (1).

2. The copper joint with adjustable angle design according to claim 1 is characterized in that: The exterior of the main body (1) adopts a rounded corner design.

3. The copper joint with adjustable angle design according to claim 1 is characterized in that: The detachable joint (3) can rotate 360°.

4. The copper joint with adjustable angle design according to claim 1 is characterized in that: The bearing (6) can control the rotation of the main body (1) and lock it.

5. The copper joint with adjustable angle design according to claim 1 is characterized in that: The thread (7) is designed in a spiral array.

6. The copper joint with adjustable angle design according to claim 1 is characterized in that: A plurality of balls are arranged inside the bearing (6).

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