Coating liquid uniform anti-sagging type coating device for car cover film
By adopting adjustable material-to-sag anti-sag assembly and winding coating assembly in the car coat film coating device, the problem of difficult to immerse the scraper position and coating liquid in the prior art is solved, and the films of different specifications are realized. Effective coating and uniform immersion and solidification of coating liquid improve coating quality and quality.
Patent Information
- Application Number
- CN202423000726.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing car coat film coating device is fixed when adapting to films of different sizes and specifications, making it difficult to effectively scrape the coating liquid. The lack of a guide design makes it difficult to fully immerse the coating liquid in the film, affecting the coating effect.
A coating device for coating liquid uniform and anti-sagging type car clothes film is designed, and the adjustable uniform and anti-sagging assembly and winding coating assembly are used to dynamically scrape off excess coating liquid through conveyor belts and scrapers. , and ensure uniform immersion and solidification of the coating liquid through the pre-preg roller and drying assembly.
It realizes effective coating liquid scraping and soaking on the surface of the car coat film with different specifications, ensuring the coating effect, preventing sagging, and coagulating the coating liquid through the drying component, improving the coating quality and quality.
Smart Images

Figure CN222325558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of car cover film coating, in particular to a coating device for a car cover film with uniform coating liquid and anti-sagging. Background Art
[0002] In the production of car cover films, the accuracy, uniformity and anti-sagging performance of coating technology have become important indicators for measuring coating quality. The anti-sagging ability is directly related to the flatness and aesthetics of the coating, and can effectively prevent the coating from flowing due to gravity during the drying process, thereby ensuring that the car cover film has excellent surface quality and protective performance. Therefore, continuously optimizing coating technology and improving anti-sagging performance are of great significance to improving the overall quality and market competitiveness of car cover films.
[0003] For example, a film coating device and a coating method disclosed in Chinese patent application publication number CN118751474A realize uniform coating of the coating liquid on both sides of the film through a material leveling and anti-sagging component, and preheat the coating liquid by using a preheating roller to promote its solidification inside the material leveling component, thereby ensuring the coating effect and preventing sagging. However, the device faces some challenges in practical application. First, the positions of its scraper and scraper are relatively fixed, which makes it difficult to adapt to car cover films of different sizes, resulting in the problem of effective scraping of the coating liquid. Secondly, the device relies on a spring to make the scraper fit the film. When there are uneven surfaces on the film, the scraper is prone to jumping under the action of the spring force, which may damage the film. In addition, the device is only wound up by a winding roller, and lacks a film guiding design in the feed tray, which makes it difficult for the coating liquid to fully immerse into the film, affecting the coating effect. Therefore, in view of the drawbacks existing in the existing device, we urgently need to improve a coating device for car cover film with material leveling and anti-sagging. Utility Model Content
[0004] The purpose of the utility model is to provide a coating device for car cover films with uniform coating liquid and anti-sagging properties. The uniform coating liquid and anti-sagging properties component can flexibly adapt to films of different sizes and effectively scrape off excess coating liquid to prevent sagging. The coating winding component can ensure that the coating liquid fully and evenly penetrates into the car cover film, so as to solve the problem of effectively scraping off and wetting the excess coating liquid on the surface of car cover films of different specifications in the above-mentioned existing devices.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coating device for a car cover film with uniform coating liquid and anti-sagging, which is used for coating car cover films and comprises a frame and a liquid storage frame for storing the coating liquid, wherein the frame is provided with a uniform coating liquid and anti-sagging component for removing excess coating liquid on the outside of the car cover film to avoid sagging; preferably, the uniform coating liquid and anti-sagging component comprises a mounting frame, wherein the mounting frame is arranged on the top of the liquid storage frame, wherein a transmission roller is arranged inside the mounting frame, wherein a first conveyor belt is arranged for external transmission of the transmission roller, wherein a driving motor is arranged outside the mounting frame, wherein a screw is arranged on the output shaft of the driving motor, wherein a first movable plate is threadedly connected to the outside of the screw, wherein a second conveyor belt is arranged outside the first movable plate, wherein a second movable plate is movably arranged inside the mounting frame, and scrapers for scraping off redundant coating liquid on the surface of the car cover film are arranged outside the first conveyor belt and the second conveyor belt.
[0006] Preferably, a pressing frame is provided inside the first conveyor belt and the second conveyor belt to press the first conveyor belt and the second conveyor belt to ensure the scraping effect, and the second conveyor belt is in contact with the second movable plate.
[0007] Preferably, the frame and the liquid storage frame are provided with a winding coating assembly for improving the pre-impregnation effect of the car cover film, the winding coating assembly is provided with a reduction motor, the reduction motor is arranged outside the frame, a winding roller for winding the car cover film is provided on the output shaft of the reduction motor, the frame is provided with a guide roller for guiding the car cover film, and the liquid storage frame is provided with a pre-impregnation roller for allowing the car cover film to fully contact with the coating liquid.
[0008] Preferably, at least four groups of prepreg rollers are provided, and the four groups of prepreg rollers are distributed inside the liquid storage frame.
[0009] Preferably, the frame is also provided with a drying component for drying the car cover film treated by the material leveling and anti-sagging component, the drying component is provided with a connecting frame, the connecting frame is arranged on the top of the mounting frame, two groups of heaters are symmetrically arranged outside the connecting frame, each group of heaters is provided with a heat pipe at the heat transfer end, and a drying plate is provided on the side of the heat pipe away from the heater.
[0010] Preferably, mounting grooves are provided at positions corresponding to the connection frame and the drying plate, and the drying plate is arranged inside the mounting grooves.
[0011] Compared with the prior art, the utility model provides a coating device for anti-sagging car cover film with uniform coating liquid, which has the following beneficial effects:
[0012] 1. The coating device for the car cover film with uniform coating liquid and anti-sagging type has a uniform coating liquid and anti-sagging component arranged inside the frame to remove excess coating liquid on the outside of the car cover film to avoid sagging. During use, the distance between the first conveyor belt and the second conveyor belt can be adjusted according to the actual thickness of the car cover film to achieve dynamic adaptation. At the same time, the scraper can scrape off excess coating liquid on the surface of the car cover film, thereby effectively preventing the coating liquid from sagging;
[0013] 2. The coating device for anti-sagging car cover film with uniform coating liquid can make the car cover film fully contact with the coating liquid through the coating winding component during use, ensuring that the coating liquid is evenly immersed in the inside of the car cover film, and the scraped car cover film can be dried through the provided drying component to solidify the coating liquid and ensure the coating effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The three-dimensional structure of the coating device for the anti-sagging car cover film with uniform coating liquid Figure 1 ;
[0015] Figure 2 The three-dimensional structure of the coating device for the anti-sagging car cover film with uniform coating liquid Figure 2 ;
[0016] Figure 3 Schematic diagram of the three-dimensional structure of the coating liquid uniform anti-sagging component in the coating device for the coating liquid uniform anti-sagging type car cover film Figure 1 ;
[0017] Figure 4 Schematic diagram of the three-dimensional structure of the coating liquid uniform anti-sagging component in the coating device for the coating liquid uniform anti-sagging type car cover film Figure 2 ;
[0018] Figure 5 It is a schematic diagram of the partial three-dimensional structure of the coating winding component in the coating device for the coating liquid uniform material anti-sagging car cover film;
[0019] Figure 6 It is a schematic diagram of the three-dimensional structure of the drying component in the coating device for the coating liquid uniform material anti-sagging car cover film.
[0020] In the figure: 1. car cover film; 2. frame; 21. liquid storage frame; 3. coating winding assembly; 31. reduction motor; 32. winding roller; 33. guide roller; 34. prepreg roller; 4. material uniformity and anti-sagging assembly; 41. mounting frame; 42. transmission roller; 43. first conveyor belt; 44. driving motor; 45. screw; 46. first movable plate; 47. second conveyor belt; 48. second movable plate; 49. scraper; 410. pressure frame; 5. drying assembly; 51. connecting frame; 52. heater; 53. heat pipe; 54. drying plate. DETAILED DESCRIPTION
[0021] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0022] Example 1: Please refer to Figure 1-Figure 5 The utility model provides a technical solution: a coating device for a coating liquid uniform material anti-sagging car cover film, which is used for coating a car cover film 1, and comprises a frame 2 and a liquid storage frame 21 for storing the coating liquid. The frame 2 is provided with a uniform material anti-sagging component 4 for removing excess coating liquid on the outside of the car cover film 1 to avoid sagging. The liquid storage frame 21 is also provided with a stirring device (not shown in the figure). The stirring device can be configured to rotate stirring blades driven by a motor to stir the coating liquid inside the liquid storage frame 21 to avoid precipitation.
[0023] Furthermore, the material-averaging anti-sagging component 4 includes a mounting frame 41, which is arranged on the top of the liquid storage frame 21, a transmission roller 42 is arranged inside the mounting frame 41, a first conveyor belt 43 is arranged outside the transmission roller 42, a driving motor 44 is arranged outside the mounting frame 41, a screw 45 is arranged on the output shaft of the driving motor 44, a first movable plate 46 is threadedly connected to the outside of the screw 45, a second conveyor belt 47 is arranged outside the first movable plate 46, a second movable plate 48 is movably arranged inside the mounting frame 41, and a scraper 49 is arranged outside the first conveyor belt 43 and the second conveyor belt 47 to scrape off the redundant coating liquid on the surface of the car cover film 1. It is convenient to scrape off the redundant coating liquid on the outer surface of the car cover film 1 of different sizes.
[0024] Furthermore, a pressing frame 410 is provided inside the first conveyor belt 43 and the second conveyor belt 47 to press the first conveyor belt 43 and the second conveyor belt 47 to ensure the scraping effect. The second conveyor belt 47 is in contact with the second movable plate 48 to prevent the second conveyor belt 47 from rotating with the rotation of the screw 45, thereby ensuring the stable adjustment of the position of the second conveyor belt 47.
[0025] Furthermore, the frame 2 and the liquid storage frame 21 are provided with a winding coating assembly 3 for improving the pre-impregnation effect of the car cover film 1, the winding coating assembly 3 is provided with a reduction motor 31, the reduction motor 31 is provided outside the frame 2, the reduction motor 31 output shaft is provided with a winding roller 32 for winding the car cover film 1, the frame 2 is provided with a guide roller 33 for guiding the car cover film 1, and the liquid storage frame 21 is provided with a pre-impregnation roller 34 for making the car cover film 1 fully contact with the coating liquid. It is convenient to limit the direction of the car cover film 1.
[0026] Furthermore, at least four groups of pre-impregnation rollers 34 are provided, and the four groups of pre-impregnation rollers 34 are distributed inside the liquid storage frame 21. This facilitates the pre-impregnation of the car cover film 1 and ensures that the coating liquid is evenly impregnated into the car cover film 1.
[0027] Example 2: Please refer to Figure 6 , and combined with the first embodiment, it is further obtained that the frame 2 is also provided with a drying component 5 for drying the car cover film 1 treated by the material balancing and anti-sagging component 4, and the drying component 5 is provided with a connecting frame 51, and the connecting frame 51 is arranged on the top of the mounting frame 41. Two groups of heaters 52 are symmetrically arranged outside the connecting frame 51, and each group of heaters 52 is provided with a heat pipe 53 at the heat transfer end, and a drying plate 54 is arranged on the side of the heat pipe 53 away from the heater 52. It is convenient to dry the scraped car cover film 1, solidify the coating liquid, and ensure the coating effect.
[0028] Furthermore, a mounting groove is provided at the corresponding position of the connection frame 51 and the drying plate 54, the drying plate 54 is arranged inside the mounting groove, and two groups of heaters 52, heat pipes 53 and drying plates 54 are provided, and the two groups of heaters 52, heat pipes 53 and drying plates 54 are arranged on both sides of the connection frame 51. It is convenient to fully dry the car cover film 1.
[0029] In the actual operation process, the car cover film 1 to be processed is first wound from the guide roller 33 to the pre-impregnated roller 34, then passes through the mounting frame 41 and the connecting frame 51, and finally wound on the outside of the winding roller 32. Then the coating liquid is added to the liquid storage frame 21, and a stirring device is used to prevent it from settling. The coating liquid is applied to the car cover film 1 in the liquid storage frame 21, and the pre-impregnated roller 34 ensures the film pre-impregnation coating effect. Then the reduction motor 31 is started to drive the winding roller 32, so that the car cover film 1 rises with the liquid level in the liquid storage frame 21. In order to control the amount of coating liquid on the car cover film 1, the distance between the first conveyor belt 43 and the second conveyor belt 47 is adjusted. By starting the drive motor 44 to drive the screw 45 to rotate, under the limiting action of the second movable plate 48, the second conveyor belt 47 moves as a whole until the scraper 49 outside the first conveyor belt 43 and the second conveyor belt 47 sticks to the outside of the car cover film 1 and then the drive motor 44 is turned off. Next, the first conveyor belt 43 and the second conveyor belt 47 are started, and the scrapers 49 on the surfaces thereof, with the assistance of the pressing frame 410, effectively scrape off the excess coating liquid on the surface of the car cover film 1. The treated car cover film 1 enters the connection frame 51, and the heater 52 is operated at this time to send the hot air flow into the drying plate 54 through the heat pipe 53. The two sets of drying plates 54 work together to dry the car cover film 1 being transported, solidify the coating liquid, and effectively prevent sagging.
[0030] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.
Claims
1. A coating device for a car cover film with uniform coating liquid and anti-sagging, used for coating a car cover film (1), comprising a frame (2) and a liquid storage frame (21) for storing the coating liquid, characterized in that: The frame (2) is provided with a material distribution and anti-sagging component (4) for removing excess coating liquid on the outside of the car cover film (1) to avoid sagging. The material distribution and anti-sagging component (4) comprises a mounting frame (41), the mounting frame (41) is arranged on the top of the liquid storage frame (21), a transmission roller (42) is arranged inside the mounting frame (41), a first conveyor belt (43) is arranged on the outside of the transmission roller (42), a driving motor (44) is arranged outside the mounting frame (41), a screw (45) is arranged on the output shaft of the driving motor (44), a first movable plate (46) is threadedly connected to the outside of the screw (45), a second conveyor belt (47) is arranged on the outside of the first movable plate (46), a second movable plate (48) is movably arranged inside the mounting frame (41), and scrapers (49) are arranged on the outside of the first conveyor belt (43) and the second conveyor belt (47) for scraping off redundant coating liquid on the surface of the car cover film (1).
2. A coating device for anti-sagging car cover film with uniform coating liquid according to claim 1, characterized in that: A pressing frame (410) is provided inside the first conveyor belt (43) and the second conveyor belt (47) for pressing the first conveyor belt (43) and the second conveyor belt (47) to ensure a scraping effect, and the second conveyor belt (47) is in contact with the second movable plate (48).
3. The coating device for anti-sagging car cover film with uniform coating liquid according to claim 1, characterized in that: The frame (2) and the liquid storage frame (21) are provided with a winding coating assembly (3) for improving the pre-impregnation effect of the car cover film (1), the winding coating assembly (3) is provided with a reduction motor (31), the reduction motor (31) is arranged outside the frame (2), and a winding roller (32) for winding the car cover film (1) is arranged on the output shaft of the reduction motor (31), the frame (2) is provided with a guide roller (33) for guiding the car cover film (1), and the liquid storage frame (21) is provided with a pre-impregnation roller (34) for making the car cover film (1) fully contact with the coating liquid.
4. A coating device for anti-sagging car cover film with uniform coating liquid according to claim 3, characterized in that: At least four groups of pre-impregnation rollers (34) are provided, and the four groups of pre-impregnation rollers (34) are distributed inside the liquid storage frame (21).
5. The coating device for anti-sagging car cover film with uniform coating liquid according to claim 1, characterized in that: The frame (2) is also provided with a drying component (5) for drying the car cover film (1) treated by the material-leveling anti-sagging component (4), the drying component (5) is provided with a connecting frame (51), the connecting frame (51) is arranged on the top of the mounting frame (41), two groups of heaters (52) are symmetrically arranged outside the connecting frame (51), a heat transfer end of each group of heaters (52) is provided with a heat conduction pipe (53), and a drying plate (54) is provided on the side of the heat conduction pipe (53) away from the heater (52).
6. A coating device for anti-sagging car cover film with uniform coating liquid according to claim 5, characterized in that: The connection frame (51) and the drying plate (54) are provided with mounting grooves at positions corresponding to each other, and the drying plate (54) is arranged inside the mounting grooves.
Citation Information
Patent Citations
Film coating device and coating method thereof
CN118751474A