Cleaning device for gear manufacturing
By using an adjusting motor and rotating mechanism in the gear manufacturing cleaning device, it is convenient for gear set and cleaning, and the problem of cumbersome operation of the existing device is solved, and more efficient cleaning and automatic collection are achieved.
Patent Information
- Application Number
- CN202421016508.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing gear manufacturing cleaning device requires rotating the threaded rod during cleaning to make the rotary rod out of the connecting barrel to one end before the gear is placed on the placing rack, which is more cumbersome.
A cleaning device for gear manufacturing is designed, using an adjusting motor to drive the electric telescopic rod and rotating mechanism to drive the spraying mechanism to adjust the angle of the inner spraying tube, which facilitates the gear set and automatically collects after cleaning.
Simplifies the cleaning operation of gears, reduces the complexity of manual operation, and improves cleaning efficiency and convenience.
Smart Images

Figure CN222325989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear manufacturing, in particular to a cleaning device for gear manufacturing. Background Art
[0002] Gear manufacturing requires several steps, including casting, normalizing, turning, gear hobbing, gear shaping, gear shaving, grinding, and finishing. Impurities such as oil, chips, and dust are inevitably left on the surface of the gear. In order to make it clean enough to meet the requirements, manual cleaning is generally used, which has the disadvantages of high labor intensity, low cleaning efficiency, poor cleaning effect, and long time consumption.
[0003] For example, a gear manufacturing cleaning device with the publication number CN211757193U comprises a cleaning box, which is provided with a box door; a gear placement rack is arranged in the cleaning box, and the gear placement rack comprises two circular vertical plates which are symmetrical on the left and right, a cylindrical rod is fixed between the upper and lower front and rear ends of the two circular vertical plates, and a connecting rod is fixed in the middle of the left side of the circular vertical plate on the left; a plurality of groups of threaded grooves are arranged on the front side of the cylindrical rod on the front side, and the threaded grooves are threadedly connected with a limiting rod; a rotating shaft is fixed on one side of the connecting rod, and the rotating shaft is rotatably connected to the left side wall of the cleaning box; the circular vertical plate on the right side is connected with a connecting cylinder, and a threaded rod is fixed on the right side of the rotating rod rotatably connected in the connecting cylinder, and the threaded rod is threadedly connected to the right side wall of the cleaning box; a total liquid inlet pipe is fixed to the upper side wall of the cleaning box, and a plurality of cleaning nozzles are installed on the total liquid inlet pipe; the utility model can clean multiple gears at one time, and can effectively clean the inner and outer side walls of the gears, with high cleaning efficiency and good effect.
[0004] However, when the above device is cleaned, the threaded rod needs to be rotated to rotate the rotating rod out of the connecting tube to one end distance before the gear can be sleeved on the gear placement rack, which is a relatively cumbersome operation. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] Therefore, the purpose of the utility model is to provide a cleaning device for gear manufacturing, which can solve the problem that when cleaning, the above device needs to rotate the threaded rod to make the rotating rod rotate out of the connecting tube to one end distance before the gear can be put on the gear placement rack, which is a cumbersome operation.
[0007] In order to solve the above technical problems, the utility model provides a cleaning device for gear manufacturing, which adopts the following technical solutions: comprising a bottom plate, characterized in that: a cleaning box is fixedly connected to the left side of the top of the bottom plate, a control mechanism is provided on the left side of the inner cavity of the cleaning box, a spraying mechanism is provided on the right side of the control mechanism, a connecting mechanism is provided in front of the control mechanism, an adjusting mechanism is provided on the right side of the bottom of the connecting mechanism, cleaning mechanisms are symmetrically provided on the top of the cleaning box and the top of the bottom plate, a collecting box is provided on the right side of the top of the bottom plate, and support rods are fixedly connected to the four corners of the bottom of the bottom plate;
[0008] The adjusting mechanism comprises an adjusting motor, the top power output end of the adjusting motor is connected to an electric telescopic rod, the top of the electric telescopic rod and the bottom of the adjusting motor are symmetrically provided with rotating mechanisms, the rotating mechanism comprises a rotating plate, the top left and right sides of the rotating plate are provided with rotating side plates, a rotating shaft is rotatably connected between the two groups of the rotating side plates, and a rotating top plate is sleeved on the outer side of the rotating shaft.
[0009] Optionally, a bottom plate groove is opened on the top right side of the bottom plate, the collection box is inserted into the bottom plate groove, and a cleaning hole is opened on the left side of the cleaning box.
[0010] By adopting the above technical solution, the cleaned gears are collected.
[0011] Optionally, the cleaning mechanism includes a cleaning pipe, which is inserted into the top of the cleaning box, and the bottom of the cleaning pipe extends into the inner cavity of the cleaning box. A cleaning plate is provided at the bottom of the cleaning pipe, and a cleaning nozzle is provided at the bottom of the cleaning plate.
[0012] By adopting the above technical solution, the outer surface of the gear is cleaned.
[0013] Optionally, the control mechanism includes a control shaft, the right side of the control shaft is rotatably connected to a control board, the right power output end of the control board is connected to a control rod, and the spraying mechanism is arranged on the right side of the control rod.
[0014] By adopting the above technical solution, the spraying mechanism is supported.
[0015] Optionally, the spray mechanism includes a spray plate, the left side of the spray plate is fixedly connected to the control rod, the top of the spray plate is provided with a spray pipe, the right side of the spray plate is provided with two groups of inner spray pipes, the outer sides of the two groups of inner spray pipes are provided with inner spray holes, and a connecting mechanism is provided in front of the control panel.
[0016] By adopting the above technical solution, the inner ring of the gear is cleaned.
[0017] Optionally, the connecting mechanism includes a connecting plate, the rear of the connecting plate is fixedly connected to the control plate, and the front of the connecting plate is fixedly connected to a rotating plate.
[0018] By adopting the above technical solution, the spraying mechanism is driven to rotate.
[0019] To sum up, the utility model includes at least one of the following beneficial effects: by setting an adjustment mechanism to control the rotation of the spraying mechanism and adjust the angles of the two groups of internal spraying pipes, it is convenient for users to put the gears on the two groups of internal spraying pipes, and at the same time, the cleaned gears can be collected, making the operation more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 It is a structural schematic diagram of the utility model;
[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the spraying mechanism structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;
[0025] Figure 5 It is a schematic diagram of the rotating mechanism structure of the utility model.
[0026] Explanation of the accompanying drawings: 1. bottom plate; 101. bottom plate groove; 2. cleaning box; 201. cleaning hole; 3. control mechanism; 301. control shaft; 302. control plate; 303. control rod; 4. spraying mechanism; 401. spraying plate; 402. spraying pipe; 403. inner spraying pipe; 404. inner spray hole; 5. connecting mechanism; 501. connecting plate; 502. rotating plate; 6. adjusting mechanism; 601. adjusting motor; 602. electric telescopic rod; 603. rotating mechanism; 6031. rotating plate; 6032. rotating side plate; 6033. rotating shaft; 6034. rotating top plate; 7. cleaning mechanism; 701. cleaning pipe; 702. cleaning plate; 703. cleaning nozzle; 8. collecting box; 9. supporting rod. DETAILED DESCRIPTION
[0027] The following is combined with Figure 1-5The utility model is described in further detail.
[0028] Embodiment 1, refer to Figure 1 In order to solve the problem that the above-mentioned device needs to rotate the threaded rod to rotate the rotating rod out of the connecting tube to one end distance before the gear can be put on the gear placement rack during cleaning, and the operation is relatively cumbersome, the utility model discloses a cleaning device for gear manufacturing, including a bottom plate 1, characterized in that: a cleaning box 2 is fixedly connected to the left side of the top of the bottom plate 1, a control mechanism 3 is provided on the left side of the inner cavity of the cleaning box 2, a spraying mechanism 4 is provided on the right side of the control mechanism 3, a connecting mechanism 5 is provided in front of the control mechanism 3, and an adjusting mechanism 6 is provided on the right side of the bottom of the connecting mechanism 5, a cleaning mechanism 7 is symmetrically provided on the top of the cleaning box 2 and the top of the bottom plate 1, a collecting box 8 is provided on the right side of the top of the bottom plate 1, and support rods 9 are fixedly connected to the four corners of the bottom of the bottom plate 1;
[0029] The adjusting mechanism 6 includes an adjusting motor 601, the top power output end of the adjusting motor 601 is connected to an electric telescopic rod 602, a rotating mechanism 603 is symmetrically arranged at the top of the electric telescopic rod 602 and the bottom of the adjusting motor 601, the rotating mechanism 603 includes a rotating plate 6031, rotating side plates 6032 are arranged on the left and right sides of the top of the rotating plate 6031, a rotating shaft 6033 is rotatably connected between the two sets of rotating side plates 6032, and a rotating top plate 6034 is sleeved on the outer side of the rotating shaft 6033.
[0030] Based on the above features, the working principle of this embodiment is: start the adjusting motor 601 to control the electric telescopic rod 602 to extend, the electric telescopic rod 602 drives the rotating mechanism 603 on the top to move upward, the rotating mechanism 603 drives the connecting mechanism 5 to rotate, the connecting mechanism 5 drives the control mechanism 3 to rotate, the control mechanism 3 drives the spraying mechanism 4 to rotate, the right side of the spraying mechanism 4 rotates upward, after adjusting the spraying mechanism 4 to a suitable angle, the gear is sleeved inside the spraying mechanism 4, the gear slides to the left side of the spraying mechanism 4, into the cleaning box 2, and the two groups of cleaning mechanisms 7 are respectively started to clean the outer ring of the gear, and the spraying mechanism 4 is started to clean the inner ring of the gear. After the cleaning is completed, start the adjusting motor 601 to control the electric telescopic rod to shorten, the electric telescopic rod 602 drives the rotating mechanism 603 on the top to move downward, the rotating mechanism 603 drives the connecting mechanism 5 to rotate, the connecting mechanism 5 drives the control mechanism 3 to rotate, the control mechanism 3 drives the spraying mechanism 4 to rotate downward, the right side of the spraying mechanism 4 rotates downward, and the gear sleeved on the surface of the spraying mechanism 4 moves to the right and falls into the collection box 8 for collection.
[0031] Example 2, refer to Figure 2-5In order to solve the problem that the above-mentioned device needs to rotate the threaded rod to rotate the rotating rod out of the connecting tube to one end distance before the gear can be put on the gear placement rack during cleaning, and the operation is relatively cumbersome, based on the same concept as the above-mentioned embodiment 1, the gear manufacturing cleaning device also includes a bottom plate groove 101 on the top right side of the bottom plate 1, the collection box 8 is inserted in the bottom plate groove 101, and a cleaning hole 201 is opened on the left side of the cleaning box 2. The cleaning mechanism 7 includes a cleaning pipe 701, the cleaning pipe 701 is inserted at the top of the cleaning box 2, and the bottom of the cleaning pipe 701 extends into the inner cavity of the cleaning box 2. A cleaning plate 702 is provided at the bottom of the cleaning pipe 701, and a cleaning nozzle 703 is provided at the bottom of the cleaning plate 702. The control mechanism 3 includes The control shaft 301 is rotatably connected to the right side of the control shaft 301 with a control panel 302, a control rod 303 is connected to the right power output end of the control panel 302, a spraying mechanism 4 is arranged on the right side of the control rod 303, the spraying mechanism 4 includes a spraying plate 401, the left side of the spraying plate 401 is fixedly connected to the control rod 303, a spraying pipe 402 is arranged on the top of the spraying plate 401, two groups of inner spraying pipes 403 are arranged on the right side of the spraying plate 401, and inner spray holes 404 are opened on the outer sides of the two groups of inner spraying pipes 403, a connecting mechanism 5 is arranged in front of the control panel 302, and the connecting mechanism 5 includes a connecting plate 501, the rear of the connecting plate 501 is fixedly connected to the control panel 302, and the front of the connecting plate 501 is fixedly connected to a rotating plate 502.
[0032] Based on the above features, the working principle of this embodiment is: the two groups of cleaning pipes 701 are respectively connected to the water source through water pipes, and the water enters the two groups of cleaning plates 702 through the two groups of cleaning pipes 701 respectively, and then the outer ring of the gear is cleaned through the two groups of cleaning nozzles 703 respectively, and the water pipe is passed through the cleaning hole 201 to connect with the spray pipe 402, and the water enters the spray plate 401 through the spray pipe 402, and then enters the two groups of inner spray pipes 403 through the spray plate 401, and is sprayed out through the inner spray holes 404 opened on the surface of the two groups of inner spray pipes 403 to clean the inner ring of the gear.
[0033] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A cleaning device for gear manufacturing, comprising a bottom plate (1), characterized in that: A cleaning box (2) is fixedly connected to the left side of the top of the bottom plate (1); a control mechanism (3) is provided on the left side of the inner cavity of the cleaning box (2); a spraying mechanism (4) is provided on the right side of the control mechanism (3); a connecting mechanism (5) is provided in front of the control mechanism (3); an adjusting mechanism (6) is provided on the right side of the bottom of the connecting mechanism (5); cleaning mechanisms (7) are symmetrically provided on the top of the cleaning box (2) and the top of the bottom plate (1); a collecting box (8) is provided on the right side of the top of the bottom plate (1); and support rods (9) are fixedly connected to the four corners of the bottom of the bottom plate (1); The adjusting mechanism (6) comprises an adjusting motor (601), the top power output end of the adjusting motor (601) is connected to an electric telescopic rod (602), the top of the electric telescopic rod (602) and the bottom of the adjusting motor (601) are symmetrically provided with a rotating mechanism (603), the rotating mechanism (603) comprises a rotating plate (6031), the top left and right sides of the rotating plate (6031) are both provided with rotating side plates (6032), a rotating shaft (6033) is rotatably connected between the two sets of the rotating side plates (6032), and a rotating top plate (6034) is sleeved on the outer side of the rotating shaft (6033).
2. A cleaning device for gear manufacturing according to claim 1, characterized in that: A bottom plate groove (101) is provided on the right side of the top of the bottom plate (1), the collection box (8) is inserted into the bottom plate groove (101), and a cleaning hole (201) is provided on the left side of the cleaning box (2).
3. A cleaning device for gear manufacturing according to claim 1, characterized in that: The cleaning mechanism (7) comprises a cleaning pipe (701), the cleaning pipe (701) being inserted into the top of the cleaning box (2), the bottom of the cleaning pipe (701) extending into the inner cavity of the cleaning box (2), a cleaning plate (702) being provided at the bottom of the cleaning pipe (701), and a cleaning nozzle (703) being provided at the bottom of the cleaning plate (702).
4. A cleaning device for gear manufacturing according to claim 1, characterized in that: The control mechanism (3) comprises a control shaft (301), the right side of the control shaft (301) is rotatably connected to a control panel (302), the right side power output end of the control panel (302) is connected to a control rod (303), and the spraying mechanism (4) is arranged on the right side of the control rod (303).
5. A cleaning device for gear manufacturing according to claim 4, characterized in that: The spraying mechanism (4) comprises a spraying plate (401), the left side of the spraying plate (401) is fixedly connected to the control rod (303), the top of the spraying plate (401) is provided with a spraying pipe (402), the right side of the spraying plate (401) is provided with two groups of inner spraying pipes (403), the outer sides of the two groups of inner spraying pipes (403) are provided with inner spray holes (404), and the front of the control plate (302) is provided with a connecting mechanism (5).
6. A cleaning device for gear manufacturing according to claim 5, characterized in that: The connection mechanism (5) comprises a connection plate (501), the rear of the connection plate (501) is fixedly connected to the control plate (302), and the front of the connection plate (501) is fixedly connected to a rotating plate (502).
Citation Information
Patent Citations
Gear manufacturing and cleaning device
CN211757193U