Cleaning frame capable of improving cleaning efficiency of hole worm

By designing an automated cleaning rack, the automatic transport and cleaning of the worm gear is achieved by using a motor-driven rotating rod and filter conveyor belt. This solves the problem of laborious worm gear cleaning in existing technologies, improves cleaning efficiency and effectiveness, and saves resources.

CN222325996UActive Publication Date: 2025-01-10JINJIANG TENGDA GEAR SHAFT MFG CO LTD
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Patent Information

Application Number
CN202421087671.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-10
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

In existing technologies, cleaning worm gears requires manual handling and installation, resulting in high consumption of manpower and resources and low cleaning efficiency.

Method used

A cleaning rack was designed, comprising a support platform, a transport component, a cleaning component, a clamping component, and a filtering component. The automatic transport of the worm gear is achieved by using a motor-driven rotating rod and a filter conveyor belt. The motor drives the mechanical claw to rotate, thereby achieving automatic cleaning of the worm gear. The water is filtered and recycled through a circulating water tank and a filter plate.

Benefits of technology

The automated cleaning of the worm gear has been achieved, which improves cleaning efficiency and effect, reduces manual operation, ensures that each part is thoroughly cleaned, and saves resources and reduces wastewater generation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222325996U_ABST
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Abstract

The utility model provides a cleaning frame capable of improving cleaning efficiency of hole type worms, which relates to the technical field of worm machining and comprises a supporting table, a fixing frame is fixed on the upper surface of the supporting table, and a conveying assembly used for automatically conveying the worms is arranged above the supporting table. A cleaning assembly used for cleaning the worm is arranged above the fixing frame, and two clamping assemblies used for clamping the worm are arranged in the fixing frame. According to the cleaning frame capable of improving the cleaning efficiency of the hole worms, the motor A drives the rotating rod and the filter screen conveying belt to rotate, then the supporting soft cushion and the worms on the supporting soft cushion are driven to be conveyed, automatic conveying of the worms is achieved, the requirement for manual carrying is reduced, and the efficiency of the cleaning process is improved; and the worm can be continuously conveyed to a cleaning position, so that continuous operation is realized, and the cleaning efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to a cleaning rack, in particular to a cleaning rack capable of improving the cleaning efficiency of a hole-type worm, and belongs to the technical field of worm processing. Background Art

[0002] The worm is a commonly used transmission part in the prior art. In the manufacturing process of the worm, cleaning the surface of the worm is an important step in the worm manufacturing process. At present, the main cleaning methods for the worm are: multiple worms are placed in a basket for cleaning at the same time or a single piece is cleaned separately.

[0003] A cleaning rack that can improve the cleaning efficiency of hole-type worm gears disclosed in the Chinese patent application disclosure CN207547226U includes a seat body and a worm mounting frame, the worm mounting frame includes a fixed shaft, a lower fixed disk, an upper fixed disk and a plurality of part core rods; an upper fixed plate and a lower fixed plate are provided on the seat body, an upper bearing seat is connected to the upper fixed plate, a lower bearing seat is connected to the lower fixed plate, an upper bearing is installed in the upper bearing seat, and a lower bearing is installed in the lower bearing seat; two shaft shoulders are provided on the fixed shaft; an upper limit washer is also included; a nut is also included; a notch is provided on the upper fixed plate; each part core rod is parallel to the fixed shaft. This cleaning rack can be used for cleaning the surface of through-hole worm gears, and not only has high cleaning efficiency, but also has the advantage of avoiding damage caused by relative collision between worm gears.

[0004] During the use of the above patent, the worm needs to be manually transported and then installed on a cleaning rack for cleaning. When a large number of worms need to be cleaned, this transportation and installation method will consume a lot of manpower and material resources. Therefore, we propose a cleaning rack that can improve the cleaning efficiency of hole-type worms to solve the above problem. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The utility model provides a cleaning rack which can improve the cleaning efficiency of a hole-type worm gear, so as to solve the problem that it is laborious to clean the worm gear in the prior art.

[0007] (II) Technical solution

[0008] The utility model is realized by the following technical scheme: a cleaning rack capable of improving the cleaning efficiency of hole-type worm gears, comprising a support platform, a fixing frame is fixed on the upper surface of the support platform, a transport assembly for automatically transporting the worm gear is arranged above the support platform, a cleaning assembly for cleaning the worm gear is arranged above the fixing frame, two clamping assemblies for clamping the worm gear are arranged inside the fixing frame, and a filtering assembly for filtering and recycling cleaning water is arranged below the fixing frame;

[0009] The transport assembly includes two fixed plates fixed on the upper surface of the support platform, and the two fixed plates are connected to two rotating rods on one side close to each other for rotation, and the outer surfaces of the two rotating rods are connected to a filter conveyor belt for transmission, and the outer surface of the filter conveyor belt is fixed with multiple supporting pads, and a motor A is fixed to the outer surface of one of the fixed plates, and the output end of the motor A passes through the fixed plate and is connected to the right end of one of the rotating rods for transmission.

[0010] Preferably, the cleaning assembly comprises a pump body fixed on the upper surface of the fixing frame, the output end of the pump body is connected to an output pipe, and one end of the output pipe away from the pump body passes through the fixing frame and is connected to a cleaning nozzle.

[0011] Preferably, the input end of the pump body is connected to an input pipe, the bottom end of the input pipe passes through the support platform and extends to the bottom of the support platform, the filter assembly includes a circulating water tank connected to the bottom end of the input pipe, the outer surface of the circulating water tank is connected to the bottom surface of the support platform, the inner wall of the circulating water tank is installed with a filter plate, and the outer surface of the support platform is provided with a plurality of filter holes.

[0012] Preferably, the clamping assembly includes a mounting groove opened on the inner wall of the fixing frame, an electric slide rail is installed on the inner wall of the mounting groove, and an electric slider is slidably installed on the outer surface of the electric slide rail.

[0013] Preferably, an electric push rod is fixed to the outer surface of the electric slider, a motor B is fixed to the output end of the electric push rod, and a mechanical claw is fixed to the output end of the motor B.

[0014] Preferably, a controller is fixed on the outer surface of the support platform, a plurality of curtains are fixed on the outer surface of the fixing frame, a material discharge slot is provided on the upper surface of the support platform, and a material discharge plate is installed on the inner wall of the material discharge slot.

[0015] The utility model provides a cleaning rack that can improve the cleaning efficiency of hole-type worms, and has the following beneficial effects:

[0016] 1. The cleaning rack capable of improving the cleaning efficiency of the hole-type worm gear drives the rotating rod and the filter conveyor belt to rotate through the motor A, thereby driving the supporting cushion and the worm gear thereon for transportation, thereby realizing the automatic transportation of the worm gear, reducing the demand for manual handling, and improving the efficiency of the cleaning process. Due to the continuous rotation of the filter conveyor belt and the rotating rod, the worm gear can be continuously transported to the cleaning position, thereby realizing continuous operation and further improving the cleaning efficiency.

[0017] 2. The cleaning rack capable of improving the cleaning efficiency of hole-type worm gears drives the mechanical claw and the fixed worm gear to rotate through the motor B. The worm gear can rotate automatically during the cleaning process, thus ensuring that every part of the worm gear can be fully cleaned and improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the connection structure of the utility model;

[0019] Figure 2 It is a front cross-sectional view of the utility model;

[0020] Figure 3 It is a side sectional view of the utility model;

[0021] Figure 4 For the utility model Figure 2 A schematic diagram of the enlarged structure in the middle.

[0022] Description of Reference Numerals

[0023] 1. Transport assembly; 101. Fixing plate; 102. Motor A; 103. Filter conveyor belt; 104. Rotating rod; 105. Support cushion;

[0024] 2. Cleaning components; 201. Pump body; 202. Output pipe; 203. Input pipe; 204. Cleaning nozzle;

[0025] 3. Filter assembly; 301. Circulating water tank; 302. Filter plate; 303. Filter hole;

[0026] 4. Clamping assembly; 401. Mounting slot; 402. Electric slide rail; 403. Electric slider; 404. Electric push rod; 405. Motor B; 406. Mechanical claw;

[0027] 5. Fixed frame; 6. Curtain; 7. Support platform; 8. Controller; 9. Unloading slot; 10. Unloading plate. DETAILED DESCRIPTION

[0028] The embodiment of the utility model provides a cleaning rack which can improve the cleaning efficiency of a hole-type worm.

[0029] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , including a support platform 7, a fixing frame 5 is fixed on the upper surface of the support platform 7, a transport component 1 for automatically transporting the worm is arranged above the support platform 7, a cleaning component 2 for cleaning the worm is arranged above the fixing frame 5, two clamping components 4 for clamping the worm are arranged inside the fixing frame 5, and a filtering component 3 for filtering and recycling the cleaning water is arranged below the fixing frame 5;

[0030] The transport assembly 1 includes two fixed plates 101 fixed on the upper surface of the support platform 7. The side surfaces of the two fixed plates 101 close to each other are rotatably connected to two rotating rods 104. The outer surfaces of the two rotating rods 104 are jointly transmission-connected to a filter conveyor belt 103. The outer surface of the filter conveyor belt 103 is fixed with a plurality of supporting cushions 105. A motor A102 is fixed to the outer surface of one of the fixed plates 101. The output end of the motor A102 passes through the fixed plate 101 and is transmission-connected to the right end of one of the rotating rods 104.

[0031] See also Figure 1 , Figure 2 and Figure 3 The cleaning component 2 includes a pump body 201 fixed on the upper surface of the fixing frame 5, the output end of the pump body 201 is connected to an output pipe 202, the end of the output pipe 202 away from the pump body 201 passes through the fixing frame 5 and is connected to a cleaning nozzle 204, the input end of the pump body 201 is connected to an input pipe 203, the bottom end of the input pipe 203 passes through the support platform 7 and extends to the bottom of the support platform 7, the filter component 3 includes a circulating water tank 301 connected to the bottom end of the input pipe 203, the outer surface of the circulating water tank 301 is connected to the bottom surface of the support platform 7, the inner wall of the circulating water tank 301 is installed with a filter plate 302, and the outer surface of the support platform 7 is provided with a plurality of filter holes 303. Through the design of the pump body 201, the cleaning water can be effectively transported to the cleaning nozzle 204 to spray the worm. The coordinated use of the circulating water tank 301 and the filter plate 302 to filter and circulate water not only improves the efficiency of resource use, but also reduces the generation of wastewater.

[0032] See also Figure 2 and Figure 4 The clamping assembly 4 includes a mounting groove 401 opened on the inner wall of the fixing frame 5, an electric slide rail 402 is installed on the inner wall of the mounting groove 401, an electric slider 403 is slidably installed on the outer surface of the electric slide rail 402, an electric push rod 404 is fixed on the outer surface of the electric slider 403, a motor B405 is fixed to the output end of the electric push rod 404, and a mechanical claw 406 is fixed to the output end of the motor B405. The combined design of the electric slide rail 402, the electric slider 403, the electric push rod 404 and the mechanical claw 406 can flexibly adjust the height and clamping range, so that the worm can be accurately clamped and positioned, which is convenient for cleaning.

[0033] See also Figure 1 and Figure 3A controller 8 is fixed on the outer surface of the support table 7. The integration of the controller 8 enables the entire cleaning process to be automatically controlled, thereby improving the convenience and accuracy of the operation. A plurality of curtains 6 are fixed on the outer surface of the fixed frame 5. The design of the curtains 6 can prevent splashing of water and impurities during the cleaning process, thereby protecting the operating environment. A material discharge slot 9 is provided on the upper surface of the support table 7. A material discharge plate 10 is installed on the inner wall of the material discharge slot 9. The material discharge slot 9 and the material discharge plate 10 ensure that the cleaned worm can be unloaded smoothly, thereby facilitating the next step of processing or packaging.

[0034] When the utility model is used, first, the device is placed on the designated processing site through the support table 7, the worm to be cleaned is placed on the support cushion 105, the motor A102 is started by the controller 8 to drive the rotating rod 104 and the filter conveyor belt 103 to rotate, and then the support cushion 105 and the worm thereon are driven for transportation, when the worm moves to the designated cleaning position, the electric slide rail 402 is started to drive the electric slider 403 to adjust the appropriate clamping height, then the electric push rod 404 is started to adjust the clamping distance between the push rod 404 and the worm, and finally the two ends of the worm are clamped by the mechanical claw 406. Clamping, the motor B405 can drive the mechanical claw 406 and the fixed worm to rotate, and adjust the direction for cleaning. Then, the water inside the circulating water tank 301 is extracted through the pump body 201 using the input pipe 203, and the output pipe 202 and the cleaning nozzle 204 are used to clean the worm. The cleaned water flows into the interior of the circulating water tank 301 through the filter hole 303, and is recycled after being filtered through the filter plate 302. After cleaning, the worm is placed on the supporting cushion 105, and the motor A102 is started to drive the worm to continue to transport backward until it falls on the unloading plate 10 for unloading.

[0035] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A cleaning rack capable of improving the cleaning efficiency of a hole-type worm, comprising a support table (7), characterized in that: A fixing frame (5) is fixed on the upper surface of the support platform (7); a transport assembly (1) for automatically transporting the worm is arranged above the support platform (7); a cleaning assembly (2) for cleaning the worm is arranged above the fixing frame (5); two clamping assemblies (4) for clamping the worm are arranged inside the fixing frame (5); and a filtering assembly (3) for filtering and recycling cleaning water is arranged below the fixing frame (5); The transport assembly (1) comprises two fixed plates (101) fixed on the upper surface of a support platform (7); the two fixed plates (101) are rotatably connected to two rotating rods (104) on one side thereof close to each other; the outer surfaces of the two rotating rods (104) are jointly transmission-connected to a filter conveyor belt (103); a plurality of supporting cushions (105) are fixed to the outer surface of the filter conveyor belt (103); a motor A (102) is fixed to the outer surface of one of the fixed plates (101); the output end of the motor A (102) passes through the fixed plate (101) and is transmission-connected to the right end of one of the rotating rods (104).

2. A cleaning rack capable of improving the cleaning efficiency of hole-type worm gears according to claim 1, characterized in that: The cleaning assembly (2) comprises a pump body (201) fixed on the upper surface of a fixing frame (5); the output end of the pump body (201) is connected to an output pipe (202); an end of the output pipe (202) away from the pump body (201) passes through the fixing frame (5) and is connected to a cleaning nozzle (204).

3. A cleaning rack capable of improving the cleaning efficiency of hole-type worm gears according to claim 2, characterized in that: The input end of the pump body (201) is connected to an input pipe (203), the bottom end of the input pipe (203) passes through the support platform (7) and extends to the bottom of the support platform (7), the filter assembly (3) comprises a circulating water tank (301) connected to the bottom end of the input pipe (203), the outer surface of the circulating water tank (301) is connected to the bottom surface of the support platform (7), a filter plate (302) is installed on the inner wall of the circulating water tank (301), and a plurality of filter holes (303) are provided on the outer surface of the support platform (7).

4. A cleaning rack capable of improving the cleaning efficiency of hole-type worm gears according to claim 1, characterized in that: The clamping assembly (4) comprises a mounting groove (401) formed on the inner wall of the fixing frame (5), an electric slide rail (402) being mounted on the inner wall of the mounting groove (401), and an electric slider (403) being slidably mounted on the outer surface of the electric slide rail (402).

5. A cleaning rack capable of improving the cleaning efficiency of hole-type worm gears according to claim 4, characterized in that: An electric push rod (404) is fixed to the outer surface of the electric slide block (403), a motor B (405) is fixed to the output end of the electric push rod (404), and a mechanical claw (406) is fixed to the output end of the motor B (405).

6. A cleaning rack capable of improving the cleaning efficiency of hole-type worm gears according to claim 1, characterized in that: A controller (8) is fixed to the outer surface of the support platform (7), a plurality of curtains (6) are fixed to the outer surface of the fixing frame (5), a material discharge slot (9) is provided on the upper surface of the support platform (7), and a material discharge plate (10) is installed on the inner wall of the material discharge slot (9).

Citation Information

Patent Citations

  • Can improve wash rack of hole class worm cleaning efficiency

    CN207547226U