Numerically-controlled high-speed automatic strip penetrating machine for heat-insulating profiles
By introducing automated components such as conveying rollers, grippers and cutting blades into the strip machine, the problems of low efficiency and insufficient safety of the traditional strip-wiring machine are solved, and efficient automatic strip-wiring of heat-insulated profiles is realized, which improves work efficiency and Security.
Patent Information
- Application Number
- CN202421196856.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-29
AI Technical Summary
Traditional strip-wiring machines rely on manual operation, are inefficient and lack safety, and the edges of metal profiles are prone to harm staff.
A thermal insulation profile CNC high-speed automatic strip penetration machine is designed, using components such as conveying rollers, grippers, cutting blades and guide rollers to realize automatic strip penetration and cutting of automatic loading and unloading and heat insulation strips, which improves the degree of automation of the machine. .
Improve work efficiency, reduce labor costs, ensure staff safety, and enhance the stability and success rate of cuttings.
Smart Images
Figure CN222327484U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of strip threading machines, and in particular relates to a numerically controlled high-speed automatic strip threading machine for heat-insulating profiles. Background Art
[0002] The main purpose of the strip threading machine is to use a pair of hard material knurled toothed knives to roll teeth on the inner side of the groove for inserting the thermal insulation strip or plastic profile on the thermally broken aluminum profile, thereby increasing the friction between the thermally broken aluminum profile and the thermal insulation strip. It is equipped with a special clamping pneumatic device to achieve the effect of "cutting teeth, threading strips and applying film at the same time".
[0003] The traditional method of threading the metal profile is to manually thread the metal profile by the staff. This method has low work efficiency, and the edges of the metal profile can easily scratch the staff, and it is also less safe. Summary of the invention
[0004] The purpose of the utility model is to provide a numerically controlled high-speed automatic strip threading machine for heat-insulating profiles, aiming to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The CNC high-speed automatic strip threading machine for thermal insulation profiles comprises: a work table, a roller frame is fixedly installed in the middle part of the top of the work table, a conveying roller is fixedly installed inside the roller frame, a first motor is fixedly installed on the left side of the front of the roller frame, a lower profile is placed on the conveying roller, a support frame is fixedly installed on the top of the work table, a first lifting rod is fixedly installed on the bottom of the support frame, a grabbing clamp is fixedly installed on the bottom of the first lifting rod, and an upper profile is movably installed inside the grabbing clamp.
[0007] As a preferred solution of the utility model, a baffle is fixedly installed on one side of the top of the roller frame, a limit plate is fixedly installed on the back of the baffle, a telescopic rod is fixedly installed on the back of the limit plate, and a first cylinder is fixedly installed on the back of the telescopic rod.
[0008] As a preferred solution of the utility model, a cutting blade is fixedly mounted on the right side of the roller frame, a driving assembly is fixedly mounted on one side of the cutting blade, and a lifting plate is fixedly mounted on the bottom of the driving assembly.
[0009] As a preferred solution of the utility model, a second lifting rod is fixedly installed on the bottom of the lifting plate, and a second cylinder is fixedly installed on the bottom of the second lifting rod.
[0010] As a preferred solution of the utility model, a mounting frame is fixedly installed on the right side of the cutting blade, and two guide rollers are fixedly installed inside the mounting frame. Limiting grooves are provided on the surfaces of the two guide rollers, and a second motor is fixedly installed on the top of one of the guide rollers.
[0011] As a preferred solution of the utility model, a movable groove is provided on the inner wall of the mounting frame, and a heat insulation strip is movably installed in the middle part of the two guide rollers.
[0012] As a preferred solution of the utility model, a cutting groove is provided on the top of the work table, an inspection door is provided on the front of the work table, and a controller is fixedly installed on the left side of the work table.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] This solution can automatically load and unload metal profiles through the setting of conveyor rollers, replacing traditional manual loading and unloading to complete the transportation of profiles, improving the overall automation of the strip threading machine, improving work efficiency, reducing labor costs, and ensuring the safety of staff. Through the coordinated use of grabbing clamps, it is convenient to fix the upper profile, and then it is convenient to install the insulation strips in the insulation grooves of the upper and lower profiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0016] In the attached picture:
[0017] FIG1 is a schematic diagram of the overall structure of the utility model;
[0018] FIG2 is a schematic diagram of a part of the structure of the utility model;
[0019] FIG3 is a schematic diagram of a cutting blade in the structure of the utility model; FIG4 is a schematic diagram of a guide roller in the structure of the utility model;
[0020] FIG. 5 is a top view of the work table in the structure of the utility model.
[0021] In the figure: 1, work table; 2, roller frame; 3, conveyor roller; 4, first motor; 5, lower profile; 6, support frame; 7, first lifting rod; 8, grab clamp; 9, upper profile; 10, baffle; 11, limit plate; 12, telescopic rod; 13, first cylinder; 14, cutting blade; 15, drive assembly; 16, lifting plate; 17, second lifting rod; 18, second cylinder; 19, mounting frame; 20, guide roller; 21, limit slot; 22, second motor; 23, moving slot; 24, insulation strip; 25, cutting slot; 26, inspection door; 27, controller. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0023] As shown in Figures 1 to 5, the CNC high-speed automatic strip threading machine for heat-insulating profiles provided by the utility model includes: a work table 1, a roller frame 2 is fixedly installed in the middle part of the top of the work table 1, a conveying roller 3 is fixedly installed inside the roller frame 2, a first motor 4 is fixedly installed on the left side of the front of the roller frame 2, a lower profile 5 is placed on the conveying roller 3, a support frame 6 is fixedly installed on the top of the work table 1, a first lifting rod 7 is fixedly installed on the bottom of the support frame 6, a gripper 8 is fixedly installed on the bottom of the first lifting rod 7, and an upper profile 9 is movably installed inside the gripper 8.
[0024] Specifically, a baffle 10 is fixedly installed on one side of the top of the roller frame 2, a limit plate 11 is fixedly installed on the back of the baffle 10, a telescopic rod 12 is fixedly installed on the back of the limit plate 11, a first cylinder 13 is fixedly installed on the back of the telescopic rod 12, a cutting blade 14 is fixedly installed on the right side of the roller frame 2, a driving assembly 15 is fixedly installed on one side of the cutting blade 14, a lifting plate 16 is fixedly installed on the bottom of the driving assembly 15, a second lifting rod 17 is fixedly installed on the bottom of the lifting plate 16, and a second cylinder 18 is fixedly installed on the bottom of the second lifting rod 17.
[0025] Furthermore, the provision of the cutting blade 14 facilitates the cutting of the heat insulating strip 24 after the strip is threaded, without the need for additional manual operations, thereby ensuring that the cut length of the heat insulating strip 24 is stable and not too long or too short.
[0026] Specifically, a mounting frame 19 is fixedly installed on the right side of the cutting blade 14, and two guide rollers 20 are fixedly installed inside the mounting frame 19. Limiting grooves 21 are provided on the surfaces of the two guide rollers 20, and a second motor 22 is fixedly installed on the top of one of the guide rollers 20. A movable groove 23 is provided on the inner wall of the mounting frame 19, and a heat insulation strip 24 is movably installed in the middle part of the two guide rollers 20. A cutting groove 25 is provided on the top of the work table 1, an inspection door 26 is provided on the front of the work table 1, and a controller 27 is fixedly installed on the left side of the work table 1.
[0027] Furthermore, by setting the limiting groove 21, the insulation strip 24 can be limited to avoid movement of the insulation strip 24 when the strip is inserted, thereby ensuring the stability of the strip insertion. By setting the moving groove 23, the distance between the two guide rollers 20 can be adjusted to adapt to different models of insulation strips 24.
[0028] Working principle: When in use, the lower profile 5 is limited to the top of the conveying roller 3 by the limit plate 11 and the baffle 10, and the conveying roller 3 loads the material from left to right. The top gripper 8 moves the fixed upper profile 9 to the top of the lower profile 5 and aligns their respective insulation grooves. The guide roller 20 conveys the insulation strip 24 from the right end of the profile to the left side, so that the insulation strip 24 is sent into the insulation grooves of the upper profile 9 and the lower profile 5. After the strip is inserted, the second cylinder 18 raises the cutting blade 14 to cut the insulation strip 24. The gripper 8 releases the upper profile 9, and the conveying roller 3 conveys the insulation profile as a whole to the left for unloading.
[0029] In summary, the overall beneficial effect is that the metal profiles are loaded and unloaded by the conveyor roller 3, so that it can work continuously, improve the working efficiency of the strip threading machine, reduce labor costs, improve the safety of use and the success rate of strip insertion, and make the automatic strip threading more widely applicable.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A CNC high-speed automatic strip threading machine for heat-insulating profiles, comprising a work table (1), characterized in that: A roller frame (2) is fixedly mounted in the middle of the top of the work table (1), a conveying roller (3) is fixedly mounted inside the roller frame (2), a first motor (4) is fixedly mounted on the left side of the front of the roller frame (2), a lower profile (5) is placed on the conveying roller (3), a support frame (6) is fixedly mounted on the top of the work table (1), a first lifting rod (7) is fixedly mounted on the bottom of the support frame (6), a gripping clamp (8) is fixedly mounted on the bottom of the first lifting rod (7), and an upper profile (9) is movably mounted inside the gripping clamp (8).
2. The CNC high-speed automatic strip threading machine for thermal insulation profiles according to claim 1 is characterized in that: A baffle (10) is fixedly mounted on one side of the top of the roller frame (2), a limit plate (11) is fixedly mounted on the back of the baffle (10), a telescopic rod (12) is fixedly mounted on the back of the limit plate (11), and a first cylinder (13) is fixedly mounted on the back of the telescopic rod (12).
3. The CNC high-speed automatic strip threading machine for thermal insulation profiles according to claim 2 is characterized in that: A cutting blade (14) is fixedly mounted on the right side of the roller frame (2), a driving assembly (15) is fixedly mounted on one side of the cutting blade (14), and a lifting plate (16) is fixedly mounted on the bottom of the driving assembly (15).
4. The CNC high-speed automatic strip threading machine for thermal insulation profiles according to claim 3 is characterized in that: A second lifting rod (17) is fixedly mounted on the bottom of the lifting plate (16), and a second cylinder (18) is fixedly mounted on the bottom of the second lifting rod (17).
5. The CNC high-speed automatic strip threading machine for thermal insulation profiles according to claim 3 is characterized in that: A mounting frame (19) is fixedly mounted on the right side of the cutting blade (14), and two guide rollers (20) are fixedly mounted inside the mounting frame (19). Limiting grooves (21) are provided on the surfaces of the two guide rollers (20), and a second motor (22) is fixedly mounted on the top of one of the guide rollers (20).
6. The CNC high-speed automatic strip threading machine for thermal insulation profiles according to claim 5 is characterized in that: A movable groove (23) is provided on the inner wall of the mounting frame (19), and a heat insulation strip (24) is movably mounted in the middle of the two guide rollers (20).
7. The CNC high-speed automatic strip threading machine for thermal insulation profiles according to claim 1 is characterized in that: A cutting groove (25) is provided on the top of the work table (1), an inspection door (26) is provided on the front of the work table (1), and a controller (27) is fixedly installed on the left side of the work table (1).