Tool clamp of nylon wheel
通过设计可调节的工装夹具,利用顶升板和弹簧的组合结构,解决了不同型号尼龙轮的固定和形变问题,提高了加工效率和质量,实现了更高的尺寸精度和良品率。
Patent Information
- Application Number
- CN202420299179.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-18
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-02-18
AI Technical Summary
During the processing of existing nylon wheels, tooling fixtures need to be replaced according to different models of nylon wheels, resulting in low processing efficiency. The elasticity of nylon materials leads to side deformation during processing, affecting dimensional accuracy and yield.
A tooling fixture including a base, rotating disc, rotating rod, hoisting plate, sliding ring, extrusion plate and linear motor was designed. The diameter of the outer ring of the central shaft is changed by sliding the hoisting plate, and the multi-model nylon is realized by using springs and motors. The fixing and abutment of the wheel reduces the risk of side deformation.
The fixation of various types of nylon wheels is achieved, which reduces the frequency of tooling and fixture replacement, improves processing efficiency and quality, reduces the side deformation of the nylon wheels, and improves the processing concentricity and yield rate.
Smart Images

Figure CN222327929U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of nylon wheel processing, in particular to a tooling fixture for a nylon wheel. Background Art
[0002] Nylon wheels are pulleys made of nylon plastic. They have good wear resistance, acid and alkali resistance, chemical stability, mechanical strength and light weight. They are widely used in the industrial field in mechanical transmission devices and tire manufacturing industries.
[0003] At present, the Chinese utility model with publication number: CN207077208U discloses a nylon wheel fixture, including: a fixed fixture and a movable fixture, the fixed fixture and the movable fixture are in the shape of a disc, the inner surface of the fixed fixture is evenly distributed with a plurality of first bosses, the first bosses are provided with positioning pins, the inner surface of the movable fixture is evenly distributed with a plurality of second bosses, the second bosses are provided with positioning holes corresponding to the positioning pins and passing through the movable fixture. The nylon wheel fixture of the utility model can ensure that the nylon wheel is not subjected to radial and axial external forces during machining and clamping, ensure the dimensional stability and consistency of the nylon wheel before and after processing, and finally ensure the dimensional accuracy of the nylon wheel.
[0004] In the existing nylon wheel processing process, tooling and clamps are required to fix the nylon wheels. However, since the factory will process different types of nylon wheels, it is necessary to replace different types of tooling and clamps according to the nylon wheel model, which affects the processing efficiency of the nylon wheel. At the same time, since the nylon material has a certain elasticity, the nylon wheel is easily deformed laterally when it is subjected to force processing. After the clamping process, the nylon wheel unloads the force and returns to its original shape, which will cause the concentricity of the processing to change, and the original processing size cannot be guaranteed, and the yield rate of the produced nylon wheels is low. Utility Model Content
[0005] The utility model aims to provide a nylon wheel fixture, which has the advantages of being convenient for fixing nylon wheels of various models and reducing the risk of side deformation during the clamping and processing of the nylon wheels.
[0006] The above-mentioned technical purpose of the utility model is achieved through the following technical scheme: a nylon wheel tooling fixture, comprising a base, a first support and a second support are respectively installed on both sides of the top of the base, the first support and the second support are rotatably connected to the first rotating disk and the second rotating disk on the side close to each other, the first rotating disk is fixedly connected to the middle axis on the side close to the second rotating disk, the middle axis is rotatably connected to a rotating rod inside, circular discs are fixedly sleeved on both sides of the surface of the rotating rod, a limiting slide groove is provided inside the circular disc, and lifting plates slidably connected to the middle axis are respectively provided on the surface of the rotating rod, and connecting rods slidably connected to the limiting slide grooves are fixedly connected on both sides of the lifting plates.
[0007] By adopting the above technical scheme, the lifting plate slides outward inside the middle shaft, so that the lifting plate expands on the surface of the middle shaft, and then the outer ring diameter of the middle shaft changes, thereby achieving the effect of fixing the inner holes of nylon wheels of various models, thereby reducing the replacement frequency of tooling fixtures and improving processing efficiency; the extrusion plate between the first rotating disk and the second rotating disk fits with the two sides of the nylon wheel, and the elastic force of the spring is used to push the sliding ring to drive the extrusion plate to hold the two sides of the nylon wheel, thereby reducing the risk of side deformation during the clamping of the nylon wheel and improving the processing quality of the nylon wheel.
[0008] The utility model is further configured as follows: a sliding ring is slidably connected to the side of the first rotating disk and the second rotating disk that are close to each other, a spring is fixedly installed on the side of the two sliding rings that are close to the inside of the first rotating disk and the second rotating disk respectively, and an extrusion plate is fixedly connected to the side of the sliding ring that is away from the spring.
[0009] By adopting the above technical solution, the elastic force of the spring is used to push the sliding ring to drive the extrusion plate to hold both sides of the nylon wheel, thereby reducing the risk of side deformation during the clamping process of the nylon wheel and improving the processing quality of the nylon wheel.
[0010] The utility model is further configured as follows: a linear motor stator is installed on the top of the base, and a linear motor mover fixedly connected to the bottom of the first support is slidably connected to the top of the linear motor stator.
[0011] By adopting the above technical solution, the stator of the linear motor is turned on to drive the mover of the linear motor to slide, so that the first support can be moved closer to the position of the second support to fix the nylon wheel.
[0012] The utility model is further configured as follows: a motor whose output end is fixedly connected to the first rotating disk is installed on the side of the first support away from the second support, and a protective net fixedly connected to the first support is arranged on the side of the motor away from the first rotating disk.
[0013] By adopting the above technical solution, the nylon wheel between the first rotating disk and the second rotating disk can be driven to rotate by the motor, thereby performing processing, and at the same time, a protective net can be provided to ventilate and dissipate heat for the motor.
[0014] The utility model is further configured as follows: a gasket is bonded to one side of the extrusion plate away from the sliding ring.
[0015] By adopting the above technical solution, the friction between the contact surfaces on both sides of the extrusion plate and the nylon wheel is improved.
[0016] The utility model is further configured as follows: a protective net is provided on one side of the jacking plate close to the surface of the central axis.
[0017] The above technical solution is adopted to improve the stability of the jacking plate when supporting the inside of the nylon wheel.
[0018] The utility model is further configured as follows: one end of the rotating rod close to the second rotating disk is fixedly connected with a rhombus rod, and the surface of the rhombus rod is slidably connected with a threaded sleeve threadedly connected with the central axis.
[0019] By adopting the above technical solution, the diamond rod will be rotated synchronously by rotating the rotating rod, and then the diamond rod is used to make the threaded sleeve rotate and engage with the central axis thread to slide, and the thread engagement friction between the threaded sleeve and the central axis is used to automatically lock the rotation of the rotating rod.
[0020] The utility model is further configured as follows: guide rails slidably connected to the first support are installed on both sides of the base.
[0021] The above technical solution is adopted to improve the stability of the first support when sliding.
[0022] In summary, the utility model has the following beneficial effects:
[0023] 1. The lifting plate is slid outward inside the middle shaft, so that the lifting plate expands on the surface of the middle shaft, thereby changing the outer diameter of the middle shaft, and achieving the effect of fixing the inner holes of various types of nylon wheels, thereby reducing the replacement frequency of tooling fixtures and improving processing efficiency;
[0024] 2. The extrusion plate between the first rotating disk and the second rotating disk is fitted with both sides of the nylon wheel, and the elastic force of the spring is used to push the sliding ring to drive the extrusion plate to hold both sides of the nylon wheel, thereby reducing the risk of side deformation during clamping of the nylon wheel and improving the processing quality of the nylon wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2It is a cross-sectional view of the structure of the utility model;
[0027] Figure 3 It is a side sectional view of the local structure of the utility model;
[0028] Figure 4 This utility model Figure 2 Enlarged view of point A in the middle.
[0029] : 1. base; 2. first support; 3. second support; 4. first rotating disk; 5. second rotating disk; 6. central axis; 7. rotating rod; 8. disc; 9. limiting slide groove; 10. lifting plate; 11. connecting rod; 12. sliding ring; 13. extrusion plate; 14. spring; 15. linear motor stator; 16. linear motor mover; 17. guide rail; 18. motor; 19. protective net; 20. gasket; 21. protective net; 22. diamond rod; 23. threaded sleeve. DETAILED DESCRIPTION
[0030] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0031] Embodiment 1:
[0032] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , a nylon wheel fixture, comprising a base 1, a first support 2 and a second support 3 are respectively installed on both sides of the top of the base 1, and the first support 2 and the second support 3 are rotatably connected to the first rotating disk 4 and the second rotating disk 5 on the side close to each other, and the first rotating disk 4 is fixedly connected to the side of the second rotating disk 5 close to the second rotating disk 5, and the inner part of the middle shaft 6 is rotatably connected to a rotating rod 7, and the surface of the rotating rod 7 is fixedly sleeved with a disk 8 on both sides, and a limited position slide groove 9 is provided inside the disk 8. The surface of the rotating rod 7 is respectively provided with a lifting plate 10 slidably connected to the middle shaft 6, and the two sides of the lifting plate 10 are fixedly connected to a connecting rod 11 slidably connected to the limiting slide groove 9; the lifting plate 10 is slid outwardly inside the middle shaft 6, so that the lifting plate 10 expands on the surface of the middle shaft 6, and then the outer ring diameter of the middle shaft 6 is changed, so as to achieve the effect of fixing the inner holes of nylon wheels of various types, thereby reducing the replacement frequency of the fixture and improving the processing efficiency.
[0033] refer to Figure 1 , Figure 2A motor 18 whose output end is fixedly connected to the first rotating disk 4 is installed on the side of the first support 2 away from the second support 3, and a protective net 19 fixedly connected to the first support 2 is provided on the side of the motor 18 away from the first rotating disk 4. The motor 18 can drive the nylon wheel between the first rotating disk 4 and the second rotating disk 5 to rotate, thereby performing processing. At the same time, the protective net 19 can be provided to ventilate and dissipate heat for the motor 18.
[0034] refer to Figure 3 , Figure 4 A protective net 21 is provided on one side of the lifting plate 10 close to the surface of the central axis 6 to improve the stability of the lifting plate 10 when supporting the inside of the nylon wheel.
[0035] refer to Figure 4 The end of the rotating rod 7 close to the second rotating disk 5 is fixedly connected to a diamond rod 22, and the surface of the diamond rod 22 is slidably connected to a threaded sleeve 23 threadedly connected to the central axis 6. The diamond rod 22 can be rotated synchronously by rotating the rotating rod 7, and then the diamond rod 22 is used to make the threaded sleeve 23 rotate and slide in thread engagement with the central axis 6. The thread engagement friction between the threaded sleeve 23 and the central axis 6 is used to automatically lock the rotation of the rotating rod 7.
[0036] Brief description of the use process: the disc 8 is driven to rotate by the rotating rod 7, so that the lifting plate 10 slides inside the limiting slide groove 9 through the connecting rod 11. The position change of the limiting slide groove 9 when the disc 8 rotates and the position of the lifting plate 10 are limited by the base 1, so that the lifting plate 10 slides outward inside the central axis 6, and the lifting plate 10 expands on the surface of the central axis 6, thereby changing the outer ring diameter of the central axis 6, and fixing the inner holes of various types of nylon wheels.
[0037] Embodiment 2:
[0038] refer to Figure 1 , Figure 2 , a tooling fixture for a nylon wheel, wherein a first rotating disk 4 and a second rotating disk 5 are slidably connected with a sliding ring 12 on one side where the first rotating disk 4 and the second rotating disk 5 are close to each other, and a spring 14 is fixedly installed on one side of the two sliding rings 12 close to the inside of the first rotating disk 4 and the second rotating disk 5, respectively, and an extrusion plate 13 is fixedly connected to the side of the sliding ring 12 away from the spring 14; the extrusion plate 13 between the first rotating disk 4 and the second rotating disk 5 fits with both sides of the nylon wheel, and the elastic force of the spring 14 pushes the sliding ring 12 to drive the extrusion plate 13 to hold both sides of the nylon wheel, thereby reducing the risk of side deformation during the clamping processing of the nylon wheel and improving the processing quality of the nylon wheel.
[0039] refer to Figure 1 , Figure 2A linear motor stator 15 is installed on the top of the base 1, and the top of the linear motor stator 15 is slidably connected to a linear motor mover 16 fixedly connected to the bottom of the first support 2. By turning on the linear motor stator 15 to drive the linear motor mover 16 to slide, the first support 2 can be moved closer to the position of the second support 3 to fix the nylon wheel.
[0040] refer to Figure 1 , Figure 2 A gasket 20 is bonded to one side of the extrusion plate 13 away from the sliding ring 12 to increase the friction between the contact surfaces of the extrusion plate 13 and the two sides of the nylon wheel.
[0041] refer to Figure 1 Guide rails 17 slidably connected to the first support 2 are installed on both sides of the base 1 to improve the stability of the first support 2 when sliding.
[0042] Brief description of the usage process: by turning on the linear motor stator 15 to drive the linear motor mover 16 to slide, the first support 2 is moved closer to the second support 3, and the extrusion plate 13 between the first rotating disk 4 and the second rotating disk 5 fits with the two sides of the nylon wheel, and the elastic force of the spring 14 pushes the sliding ring 12, thereby driving the extrusion plate 13 to clamp the two sides of the nylon wheel, thereby preventing lateral deformation caused by processing.
[0043] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A nylon wheel fixture, comprising a base (1), characterized in that: A first support (2) and a second support (3) are respectively installed on both sides of the top of the base (1); the first support (2) and the second support (3) are rotatably connected to the first rotating disk (4) and the second rotating disk (5) on the side close to each other; the first rotating disk (4) is fixedly connected to the side close to the second rotating disk (5) with a central axis (6); the interior of the central axis (6) is rotatably connected to a rotating rod (7); both sides of the surface of the rotating rod (7) are fixedly sleeved with a disk (8); a limiting sliding groove (9) is provided inside the disk (8); the surface of the rotating rod (7) is respectively provided with a lifting plate (10) slidably connected to the central axis (6); both sides of the lifting plate (10) are fixedly connected to a connecting rod (11) slidably connected to the limiting sliding groove (9).
2. A nylon wheel fixture according to claim 1, characterized in that: The first rotating disk (4) and the second rotating disk (5) are slidably connected to a sliding ring (12) on one side close to each other, and a spring (14) is fixedly installed on one side of the two sliding rings (12) close to the inside of the first rotating disk (4) and the second rotating disk (5), respectively, and an extrusion plate (13) is fixedly connected to the side of the sliding ring (12) away from the spring (14).
3. The nylon wheel fixture according to claim 1, characterized in that: A linear motor stator (15) is installed on the top of the base (1), and the top of the linear motor stator (15) is slidably connected to a linear motor mover (16) fixedly connected to the bottom of the first support (2).
4. The nylon wheel fixture according to claim 1, characterized in that: A motor (18) whose output end is fixedly connected to the first rotating disk (4) is installed on the side of the first support (2) away from the second support (3), and a protective net (19) fixedly connected to the first support (2) is provided on the side of the motor (18) away from the first rotating disk (4).
5. A nylon wheel fixture according to claim 2, characterized in that: A gasket (20) is bonded to the side of the extrusion plate (13) away from the sliding ring (12).
6. A nylon wheel fixture according to claim 1, characterized in that: A protective net (21) is provided on one side of the lifting plate (10) close to the surface of the central axis (6).
7. The nylon wheel fixture according to claim 1, characterized in that: One end of the rotating rod (7) close to the second rotating disk (5) is fixedly connected to a rhombus rod (22), and the surface of the rhombus rod (22) is slidably connected to a threaded sleeve (23) threadedly connected to the central axis (6).
8. The nylon wheel fixture according to claim 1, characterized in that: Guide rails (17) slidably connected to the first support (2) are installed on both sides of the base (1).
Citation Information
Patent Citations
Nylon wheel's frock clamp
CN207077208U