Rock drill dismounting tool

By designing a disassembly tool assembly including directional wheels, universal wheels, hydraulic cylinders and motors, the inconvenience and safety problems of manpower handling during the disassembly and assembly of the rock drill are solved, and flexible and convenient disassembly and high-safe operation of the rock drill are realized. Suitable for equipment of different specifications.

CN222328050UActive Publication Date: 2025-01-10ANYANG STEEL CONSTR CO LTD +2
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Patent Information

Application Number
CN202421072504.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-10
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing rock drill requires manpower to carry and lift during the disassembly and assembly process, which is inconvenient to operate, time-consuming and labor-intensive, and is not very safe, which poses difficulty in disassembly and assembly and safety hazards.

Method used

A disassembly tooling including base, directional wheel, universal wheel, hydraulic cylinder, motor and push rod is designed. Through the coordinated work of these components, the flexible handling, lifting and position adjustment of the rock drill is realized, ensuring the convenience and safety of operation. sex.

Benefits of technology

It realizes convenient disassembly and assembly of rock drills, reduces operation difficulty, improves safety, and can adapt to the disassembly and assembly needs of rock drills and equipment of different specifications, expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222328050U_ABST
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Abstract

The utility model relates to a rock drill disassembling tool which comprises a base, two directional wheels and two universal wheels are arranged on the bottom face of the base, a first motor is arranged in the center of the base, an output shaft of the first motor is upwards and fixedly connected with a rotating disc, and single-rod hydraulic cylinders are arranged at the four corners of the top of the rotating disc respectively. A double-rod hydraulic cylinder is arranged in the middle of the top face of the lifting seat, positioning grooves are formed in the left side and the right side of the lifting seat, two piston rods of the double-rod hydraulic cylinder are fixedly connected with fixing plates, and fixing rods are arranged on the opposite sides of the two fixing plates. The bearing seat is in an inverted U shape, positioning plates are arranged at the bottom ends of two vertical parts of the bearing seat, a plurality of blind holes are formed in the opposite sides of the two vertical parts of the bearing seat, a containing groove is formed in the top of the horizontal part of the bearing seat, U-shaped limiting frames are rotationally arranged on the left side and the right side of the lifting seat, electric push rods are arranged on the limiting frames, and pressing plates are fixedly connected to the telescopic ends of the electric push rods. The lifting device can flexibly carry, lift and adjust the position of the rock drill, and is more convenient and practical.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rock drills, and in particular relates to a disassembly tool for a rock drill. Background Art

[0002] The rock drill on the tapping machine device is a key component of the blast furnace production furnace equipment. It is located on the side of the blast furnace tapping hole and is used to open the blast furnace tapping hole so that the molten iron smelted in the blast furnace can flow out through the tapping hole. In actual applications, due to factors such as the working environment of the rock drill, it will often be damaged and need to be frequently disassembled and replaced. However, when disassembling and assembling the existing rock drill, the new and old rock drills often need to be lifted and supported by manpower, which is inconvenient, time-consuming and labor-intensive, and the operating safety is not high, which needs to be improved. Utility Model Content

[0003] In view of this, the purpose of the utility model is to provide a rock drill disassembly tool, which can realize flexible transportation, lifting and position adjustment of the rock drill to solve the above problems.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a rock drill disassembly tool, including a base, the bottom surface of the base is equipped with two fixed wheels and two universal wheels, the two fixed wheels are distributed in the middle of the front and rear sides of the bottom surface of the base, and the two universal wheels are distributed in the middle of the left and right sides of the bottom surface of the base, a first motor is built-in at the center of the base, the output shaft of the first motor extends upward from the base and is coaxially fixedly connected with a turntable, single-rod hydraulic cylinders are vertically fixed at the four corners of the top of the turntable, the piston rods of four groups of single-rod hydraulic cylinders are upward and fixedly connected to the same lifting seat, a double-rod hydraulic cylinder is horizontally fixed in the middle of the top surface of the lifting seat along the left and right directions, positioning grooves are opened on the left and right sides, the two piston rods of the double-rod hydraulic cylinder are fixedly connected to a fixing plate, a plurality of fixing rods distributed in a rectangular array are fixed on the opposite sides of the two fixing plates, and the lifting seat A bearing seat is provided on the top, the longitudinal cross-section of the bearing seat is an inverted U-shape, and positioning plates are fixedly provided on the bottom ends of its two vertical parts, a plurality of blind holes are opened on the opposite sides of its two vertical parts, and a placement groove is opened on the top of its horizontal part. The bottoms of the two vertical parts of the bearing seat abut against the top of the lifting seat, and the positioning plate is inserted in the positioning grooves on the same side, and the fixing plate abuts on the inner sides of the vertical parts of the bearing seat on the same side, and the fixing rods thereon correspond to and are inserted into the corresponding blind holes one by one. A U-shaped limit frame is provided on the left and right sides of the lifting seat, and the tail ends of the two vertical parts of the limit frame are rotatably connected to the front and rear ends of the lifting seat on the same side through a rotating shaft, and one of the rotating shafts is coaxially fixedly connected to the output shaft of the second motor built into the lifting seat, and an electric push rod is vertically fixed on the horizontal part of the limit frame, and the telescopic end of the electric push rod is fixedly connected with a pressing plate.

[0005] Preferably, the universal wheel is a brake-type universal wheel.

[0006] Preferably, the positioning plate is matched with the corresponding positioning groove.

[0007] Preferably, the fixing rod is matched with the corresponding blind hole.

[0008] Preferably, the placement groove is adapted to the lower surface of the rock drill.

[0009] Preferably, an elastic rubber pad is fixedly provided on a side of the pressing plate away from the electric push rod.

[0010] Preferably, a mobile power source and a controller are provided on the base, and the first motor, the single-rod hydraulic cylinder, the double-rod hydraulic cylinder, the second motor and the electric push rod are all electrically connected to the mobile power source through the controller.

[0011] The beneficial effect of the utility model is that when disassembling the rock drill, the whole tooling can be driven to move flexibly by the cooperation of the two directional wheels and the two universal wheels, and due to the position distribution of the two directional wheels and the two universal wheels, the whole tooling can be rotated 360 degrees in situ, and the tooling can be moved and adjusted to the position below the rock drill more conveniently under the condition of limited space. Then, the single-rod hydraulic cylinder is operated to extend its piston rod, which can drive the lifting seat to move up until the bearing seat approaches the rock drill. Then, the position and direction of the whole tooling can be adjusted again by the cooperation of the two directional wheels and the two universal wheels, and the direction of the turntable can be fine-tuned as a whole by driving the rotation of the turntable by the first motor. With the cooperation, the bearing seat can be adjusted to the position so that the placement groove on it corresponds to the rock drill. After that, the lifting seat is continued to be adjusted until the bearing seat is abutted against the lower surface of the rock drill through the placement groove on it, and then the worker disassembles the rock drill. After completion, lower the lifting seat to drive the rock drill to move down synchronously. After it moves down to the appropriate height, run the two second motors to drive the two limit frames to flip 180 degrees, and adjust the two pressure plates to the top of the left and right sides of the rock drill. Then, run the two electric push rods to extend their telescopic ends to drive the pressure plates to move down until the pressure plates are pressed against the top surface of the corresponding side of the rock drill. This can hold the rock drill more firmly and reliably, which is more conducive to the subsequent continued downward movement and transportation, and prevents the rock drill from falling, which is safer. Next, continue to lower the lifting seat to the initial height, and then remove the entire tooling to complete the disassembly operation;

[0012] When installing a new rock drill, you only need to move the two pressure plates up and reset, and flip and reset the two limit frames, and you can easily remove the old rock drill from the bearing seat. Then, place the new rock drill in place on the bearing seat, and press the pressure plate into place according to the above steps. After the new rock drill is fixed, move the entire tooling back to the position under the installation position of the rock drill. Next, adjust the lifting seat, move the new rock drill up to the qualified height, reset the pressure plate, release the pressure on the new rock drill, and continue to adjust the lifting seat until the new rock drill is moved up into place. The workers can then install the new rock drill. After completion, lower the lifting seat to reset it. In this way, through this tooling, the new and old rock drills can be carried, lifted, lifted and adjusted in a more flexible and convenient manner. The operation is more flexible and convenient, saving time and effort. It can also greatly reduce the difficulty of disassembly and assembly of the rock drill, improve operational safety, and be more practical.

[0013] In addition, if the size of the rock drill to be disassembled and assembled changes, the bearing seat with an adaptable placement slot can be flexibly replaced by convenient disassembly and assembly of the bearing seat. The specific replacement operation is: first run the double-rod hydraulic cylinder to shrink its two piston rods, drive the fixed plate to retreat, until the fixed rod is pulled out of the corresponding blind hole, and then pull out the positioning plate, and the original bearing seat can be disassembled. Then, after taking the new bearing seat, first align the two positioning plates on it with the corresponding positioning slots and plug them in place, and then run the double-rod hydraulic cylinder to extend its piston rod until the fixed plate is pressed against the corresponding side. At this time, the fixed rod can be plugged into the corresponding blind hole, and the bearing seat is pressed and plugged in and fixed, and the fixed installation of the new bearing seat can be completed, and the installation is stable and does not affect subsequent use. In this way, the entire bearing seat can be flexibly and conveniently disassembled and replaced, so that the entire tooling can meet the disassembly and assembly requirements of rock drills of different specifications, and at the same time, the entire tooling can be suitable for the disassembly and assembly of other suitable equipment besides rock drills, with a wider range of applications and more flexible and convenient overall use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a main structural schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the main structure of the utility model after carrying the rock drill;

[0016] Figure 3 It is a schematic diagram of the structure of the base of the utility model when viewed from above;

[0017] Figure 4 This is a schematic diagram of the main structure of the lifting seat of the utility model;

[0018] Figure 5 It is a right side structural schematic diagram of the lifting seat of the utility model;

[0019] Figure 6 This is a schematic diagram of the top view of the lifting seat of the utility model;

[0020] Figure 7 This is a schematic diagram of the main structure of the bearing seat of the utility model;

[0021] Figure 8 This is a schematic diagram of the structure of the support seat of the utility model when viewed from above;

[0022] Fig. 9 It is a schematic diagram of the main structure when the bearing seat and the lifting seat of the utility model are connected.

[0023] The numbers in the figure are: 1 is the base, 2 is the directional wheel, 3 is the universal wheel, 4 is the first motor, 5 is the turntable, 6 is the single-rod hydraulic cylinder, 7 is the lifting seat, 8 is the double-rod hydraulic cylinder, 9 is the positioning groove, 10 is the fixing plate, 11 is the fixing rod, 12 is the bearing seat, 13 is the positioning plate, 14 is the blind hole, 15 is the placement groove, 16 is the limit frame, 17 is the rotating shaft, 18 is the second motor, 19 is the electric push rod, 20 is the pressure plate, 21 is the elastic rubber pad, 22 is the mobile power supply, and 23 is the controller. DETAILED DESCRIPTION

[0024] The utility model is further described in detail below with reference to the accompanying drawings and specific implementation methods:

[0025] like Figures 1 to 9As shown, a rock drill disassembly tool comprises a base 1, and two fixed wheels 2 and two universal wheels 3 are installed on the bottom surface of the base 1. The two fixed wheels 2 are distributed in the middle of the front and rear sides of the bottom surface of the base 1, and the two universal wheels 3 are distributed in the middle of the left and right sides of the bottom surface of the base 1. A first motor 4 is built into the center of the base 1, and the output shaft of the first motor 4 extends upward from the base 1 and is coaxially fixedly connected to a turntable 5. Single-rod hydraulic cylinders 6 are vertically fixed at the four corners of the top of the turntable 5. The piston rods of four groups of single-rod hydraulic cylinders 6 face upward and are fixedly connected to the same lifting seat 7. A double-rod hydraulic cylinder 8 is horizontally fixed in the middle of the top surface of the lifting seat 7 along the left and right directions, and positioning grooves 9 are opened on both the left and right sides. The two piston rods of the double-rod hydraulic cylinder 8 are fixedly connected to a fixing plate 10, and a plurality of fixing rods 11 distributed in a rectangular array are fixed on the opposite sides of the two fixing plates 10. A bearing seat 12 is provided on the top of the lifting seat 7. The longitudinal section of the bearing seat 12 is inverted U-shaped, and positioning plates 13 are fixed to the bottom ends of its two vertical parts, a plurality of blind holes 14 are provided on the opposite sides of the two vertical parts, and a placement groove 15 is provided on the top of its horizontal part. The bottoms of the two vertical parts of the bearing seat 12 abut against the top of the lifting seat 7, the positioning plate 13 is inserted into the positioning groove 9 on the same side, the fixing plate 10 abuts against the inner side of the vertical part of the bearing seat 12 on the same side, and the fixing rods 11 thereon correspond to and are inserted into the corresponding blind holes 14 one by one. A U-shaped limit frame 16 is provided on both sides of the lifting seat 7. The tail ends of the two vertical parts of the limit frame 16 are rotatably connected to the front and rear ends of the lifting seat 7 on the same side through a rotating shaft 17, and one of the rotating shafts 17 is coaxially fixedly connected to the output shaft of the second motor 18 built into the lifting seat 7. An electric push rod 19 is vertically fixed on the horizontal part of the limit frame 16, and a pressing plate 20 is fixedly connected to the telescopic end of the electric push rod 19.

[0026] When disassembling the rock drill, the two directional wheels 2 and the two universal wheels 3 can be used to drive the entire tooling to move flexibly. Due to the position distribution of the two directional wheels 3 and the two universal wheels 4, the entire tooling can be rotated 360 degrees in situ, and the tooling can be moved and adjusted to the position below the rock drill more conveniently under limited space. Then, the single-rod hydraulic cylinder 6 is operated to extend its piston rod, which can drive the lifting seat 7 to move up until the bearing seat 12 approaches the rock drill. Then, the position and direction of the entire tooling can be adjusted again through the cooperation of the two directional wheels 2 and the two universal wheels 3. The direction of the turntable 5 can also be fine-tuned as a whole by driving the rotation of the first motor 4. With the cooperation of each other, the bearing seat 12 can be adjusted to the position so that the placement groove 15 on it corresponds to the rock drill. After that, the lifting seat 7 is continued to be adjusted until the bearing seat 12 abuts against the lower surface of the rock drill through the placement groove 15 thereon, and then the worker disassembles the rock drill. After completion, lower the lifting seat 7 to drive the rock drill to move down synchronously. After it moves down to a suitable height, run the two second motors 18 to drive the two limit frames 16 to flip 180 degrees, and adjust the two pressure plates 20 to the top of the left and right sides of the rock drill. Then, run the two electric push rods 19 to extend their telescopic ends, which can drive the pressure plates 20 to move down until the pressure plates 20 press against the top surface of the corresponding side of the rock drill, which can hold the rock drill more firmly and reliably, and is more conducive to the subsequent continued downward movement and transportation, avoiding the rock drill from falling, and providing higher safety. Next, continue to lower the lifting seat 7 to the initial height, and then remove the entire tooling to complete the disassembly operation;

[0027] When installing a new rock drill, you only need to move the two pressure plates 20 upward and reset, and flip and reset the two limit frames 16, and you can easily remove the old rock drill from the bearing seat 12. Then, place the new rock drill in place on the bearing seat 12, and press the pressure plate 20 into place according to the above steps. After the new rock drill is fixed, move the entire tooling back to the position below the installation position of the rock drill. Next, adjust the lifting seat 7, move the new rock drill to a qualified height, reset the pressure plate 20, release the pressure on the new rock drill, and continue to adjust the lifting seat 7 until the new rock drill is moved into place, and the workers can install the new rock drill. After completion, lower the lifting seat 7 to reset it. In this way, through this tooling, the new and old rock drills can be carried, lifted, lifted and adjusted in a more flexible and convenient manner, and the operation is more flexible and convenient, saving time and effort. It can also greatly reduce the difficulty of disassembly and assembly of the rock drill, improve operational safety, and be more practical.

[0028] In addition, if the size of the rock drill to be disassembled and assembled changes, the bearing seat 12 with the adapting placement slot 15 can be flexibly replaced by convenient disassembly and assembly of the bearing seat 12. The specific replacement operation is: first operate the double-rod hydraulic cylinder 8 to shrink its two piston rods, drive the fixing plate 10 to retreat, until the fixing rod 11 is pulled out of the corresponding blind hole 14, and then pull out the positioning plate 13, and then the original bearing seat 12 can be disassembled. Then, after taking the new bearing seat 12, first align the two positioning plates 13 on it with the corresponding positioning slots 9 and plug them into place, and then operate the double-rod hydraulic cylinder 8 to extend its piston rod until the fixing plate 10 is pressed against the corresponding side, at this time, the fixing rod 11 can be plugged into the corresponding blind hole 14, and the bearing seat 12 is pressed and plugged in and fixed, and the fixed installation of the new bearing seat 12 can be completed, and the installation is stable and does not affect subsequent use. In this way, the entire supporting base 12 can be flexibly and conveniently disassembled, assembled and replaced, so that the entire tooling can meet the disassembly and assembly requirements of rock drills of different specifications. At the same time, the entire tooling can also be suitable for the disassembly and assembly of other suitable equipment besides rock drills, with a wider range of applications and more flexible and convenient overall use.

[0029] In this embodiment, the universal wheel 3 is a brake-type universal wheel, and the brake-type universal wheel can adopt the existing technology, so that in actual use, the base 1 can be fixed when necessary, so that the device will not move randomly.

[0030] In this embodiment, the positioning plate 13 is matched with the corresponding positioning groove 9 to ensure smooth plugging between the two.

[0031] In this embodiment, the fixing rod 11 is matched with the corresponding blind hole 14 to ensure smooth plugging therebetween.

[0032] In this embodiment, the placement groove 15 is matched with the lower surface of the rock drill to ensure stable placement and loading of the rock drill.

[0033] In this embodiment, an elastic rubber pad 21 is fixedly provided on the side of the pressure plate 20 away from the electric push rod 19, which can better fit the upper surface of the corresponding device when the corresponding device is pressed and limited, and can better ensure the stability and reliability of the fixation of the corresponding device.

[0034] In this embodiment, a mobile power source 22 and a controller 23 are provided on the base 1, and the first motor 4, the single-rod hydraulic cylinder 6, the double-rod hydraulic cylinder 8, the second motor 18 and the electric push rod 19 are all electrically connected to the mobile power source 22 through the controller 23, so that in actual use, the mobile power source 22 can provide energy for the corresponding electrical equipment, and the controller 23 can control the movement of the corresponding equipment to cooperate with the corresponding operation. The first motor 4, the single-rod hydraulic cylinder 6, the double-rod hydraulic cylinder 8, the second motor 18, the electric push rod 19, the mobile power source 22 and the controller 23 can all adopt existing technologies.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rock drill disassembly tool, comprising a base, characterized in that: Two fixed wheels and two universal wheels are installed on the bottom surface of the base, the two fixed wheels are distributed in the middle of the front and rear sides of the bottom surface of the base, and the two universal wheels are distributed in the middle of the left and right sides of the bottom surface of the base. A first motor is built-in at the center of the base, and the output shaft of the first motor extends upward from the base and is coaxially fixedly connected to a turntable. Single-rod hydraulic cylinders are vertically fixed at the four corners of the top of the turntable, and the piston rods of four groups of single-rod hydraulic cylinders are upward and fixedly connected to the same lifting seat. A double-rod hydraulic cylinder is horizontally fixed in the middle of the top surface of the lifting seat along the left and right directions, and positioning grooves are provided on the left and right sides. The two piston rods of the double-rod hydraulic cylinder are fixedly connected to a fixing plate, and a plurality of fixing rods distributed in a rectangular array are fixed on the opposite sides of the two fixing plates. A bearing seat is provided on the top of the lifting seat, and the longitudinal section of the bearing seat is The top of the horizontal part is provided with a placement groove, and the bottom of the two vertical parts of the bearing seat is abutted with the top of the lifting seat, and the positioning plate is inserted in the positioning groove on the same side, and the fixing plate is abutted with the inner side of the vertical part of the bearing seat on the same side, and the fixing rods thereon correspond to and are inserted into the corresponding blind holes one by one. The left and right sides of the lifting seat are provided with U-shaped limit frames, and the tail ends of the two vertical parts of the limit frame are rotatably connected with the front and rear ends of the lifting seat on the same side through a rotating shaft, and one of the rotating shafts is coaxially fixedly connected with the output shaft of the second motor built into the lifting seat, and an electric push rod is vertically fixed on the horizontal part of the limit frame, and the telescopic end of the electric push rod is fixedly connected with a pressing plate.

2. The rock drill disassembly tool according to claim 1, characterized in that: The universal wheel is a brake type universal wheel.

3. The rock drill disassembly tool according to claim 1, characterized in that: The positioning plate is matched with the corresponding positioning groove.

4. The rock drill disassembly tool according to claim 1, characterized in that: The fixing rod is matched with the corresponding blind hole.

5. The rock drill disassembly tool according to claim 1, characterized in that: The placement groove is matched with the lower surface of the rock drill.

6. The rock drill disassembly tool according to claim 1, characterized in that: An elastic rubber pad is fixedly arranged on one side of the pressing plate away from the electric push rod.

7. The rock drill disassembly tool according to claim 1, characterized in that: A mobile power source and a controller are provided on the base, and the first motor, the single-rod hydraulic cylinder, the double-rod hydraulic cylinder, the second motor and the electric push rod are all electrically connected to the mobile power source through the controller.