Material rack for metal wire rod machining

Abstract

A material rack for metal wire rod machining comprises a guide material groove, a rack and a material rack main beam. An integral steel structure is formed between the plurality of racks and the plurality of material frame main beams; the machine frame is provided with a hinge structure so as to change the inclined state of a material receiving bin formed above the machine frame. The rack comprises a rear bracket, a bottom cross beam, a front bracket and an upper cross beam; the top end of the rear bracket is connected with the guide trough; the lower end of the rear support is hinged to the bottom beam through a hinge. The other end of the bottom cross beam is hinged with the front bracket through a hinge; the upper end of the front bracket is hinged with the upper cross beam through a hinge; the other end of the upper beam is fixedly connected with the rear support. The rear support and the bottom cross beam are respectively provided with a plurality of material frame main beam fastening clamps, and the material frame main beam is fixedly connected with the machine frame through the material frame main beam fastening clamps. According to the utility model, the material rack and the straightening mechanism can be combined to form an integrated structure, so that the whole structure is stable, and materials are convenient to store and transfer.

Description

Technical Field

[0001] The utility model belongs to the technical field of metal wire rod processing, and in particular relates to a material rack for metal wire rod processing. Background Art

[0002] With the widespread application of automatic straightening machines in the field of construction machinery and equipment, metal wire rod processing equipment is particularly important in the production process of reinforced concrete steel bars. In order to facilitate the transportation of steel bars, steel bars are often rolled into ring-shaped wire rods. Therefore, before the production of reinforced concrete, the steel bars need to be straightened and cut. Straightening machines are commonly used steel bar straightening and cutting equipment. The discharging rack of the straightening machine is an indispensable and important part of metal wire rod processing equipment, especially in the production process of reinforced concrete steel bars.

[0003] However, the existing straightening machine rack has a limited design structure and has the following problems in on-site use: first, the straightening machine rack is not strong enough, is easily deformed during use, and is often prone to tipping over; second, the multiple steel bars that fall into the straightening machine rack can only be manually transported to the designated location, lifted out one by one, and tied separately, which is time-consuming and labor-intensive.

[0004] Therefore, designing a metal wire rod processing material rack with an integrated structure, simple and stable structure, and easy use becomes a problem that needs to be solved. Utility Model Content

[0005] To this end, the utility model provides a material rack for metal wire rod processing, which can combine the material rack with a straightening mechanism to form an integrated structure, so that the overall structure is stable, material storage is convenient, and material transfer is convenient.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material rack for metal wire rod processing, comprising a plurality of racks and a plurality of material rack main beams; an integral steel structure is formed between the plurality of the racks and the plurality of the material rack main beams;

[0007] The frame is provided with a hinge structure to change the tilt state of the material receiving bin formed above the frame.

[0008] As a preferred solution for a material rack for metal wire rod processing, the rack is made of metal steel component profiles, and the rack is extended or butted according to the length of the metal steel component to form a load-bearing structure;

[0009] The frame includes a rear support and a bottom crossbeam; the rear support and the bottom crossbeam are respectively provided with a plurality of rack main beam fastening clips; the rack main beam is made of metal steel member profile, and the rack main beam is fixedly connected to the frame through the rack main beam fastening clips;

[0010] The top end of the rear bracket is connected with a guide trough; the lower end of the rear bracket is hinged to the bottom cross beam through a hinge.

[0011] As a preferred solution of a material rack for metal wire rod processing, the rack further comprises a front bracket and an upper crossbeam;

[0012] The other end of the bottom cross beam is hinged to the front bracket via a hinge; the upper end of the front bracket is hinged to the upper cross beam via a hinge; the other end of the upper cross beam is fixedly connected to the rear bracket.

[0013] As a preferred solution for a material rack for metal wire rod processing, a lower material rack is also provided on the top of the front bracket; the lower material rack is hinged to the front bracket and the upper crossbeam through a rotating hinge.

[0014] As a preferred solution for a material rack for metal wire rod processing, the rear bracket, the upper crossbeam and the lower material rack form a material receiving bin; the upper crossbeam is at a set angle to the ground.

[0015] As a preferred solution for a material rack for metal wire rod processing, the upper cross beams of the racks are set at the same angle as the ground; and the top ends of the rear brackets of the racks are all connected to the guide trough.

[0016] As a preferred solution for a material rack for metal wire rod processing, the material rack rotates around a rotating hinge, and after rotation, the material rack is lower than the upper beam.

[0017] As a preferred solution for a material rack for metal wire rod processing, the number of the material rack main beams is three, and the three material rack main beams are arranged in a triangle.

[0018] As a preferred solution for a material rack for metal wire rod processing, it also includes a movable material rack, which is connected to a main beam of the material rack. The upper end of the movable material rack is bent downward to form a sliding part, and the sliding part moves on a main beam of the material rack located above.

[0019] As a preferred solution for a material rack for metal wire rod processing, the rack adopts a metal steel component profile selected from channel steel, square tube, rectangular tube and sheet metal;

[0020] The main beam of the material rack adopts a metal steel component profile which is one of round tube, square tube, rectangular tube, angle steel and channel steel.

[0021] The utility model has the following advantages: it includes a guide trough, a frame and a frame main beam; a plurality of the frames are connected and fixed by a plurality of the frame main beams; the frame includes a rear bracket, a bottom cross beam, a front bracket and an upper cross beam; the top end of the rear bracket is connected to the guide trough; the lower end of the rear bracket is hinged to the bottom cross beam through a hinge; the other end of the bottom cross beam is hinged to the front bracket through a hinge; the upper end of the front bracket is hinged to the upper cross beam through a hinge; the other end of the upper cross beam is fixedly connected to the rear bracket. The rear bracket and the bottom cross beam are respectively provided with a plurality of frame main beam fastening clips, and the frame main beam is fixedly connected to the frame through the frame main beam fastening clips. A material unloading rack is also provided at the top of the front bracket; the material unloading rack is hinged to the front bracket and the upper cross beam through a rotating hinge. The rear bracket, the upper cross beam and the material unloading rack form a material receiving bin; the upper cross beam is at a set angle to the ground. The upper cross beams of the racks are set at the same angle as the ground; the tops of the rear brackets of the racks are all connected to the guide trough. The unloading rack rotates with the rotating hinge as the axis, and the unloading rack after rotation is lower than the upper cross beam. It also includes a mobile rack, which is connected to the main beam of the rack and moves on the main beam of the rack through a sliding mechanism. The utility model can combine the rack with the straightening mechanism to form an integrated structure, so that the overall structure is stable, the material storage is convenient, and the material transfer is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0023] Figure 1 This is a schematic structural diagram of a material rack for metal wire rod processing provided in an embodiment of the utility model;

[0024] Figure 2 It is a structural side view of a frame in a material rack for metal wire rod processing provided in an embodiment of the utility model;

[0025] Figure 3 This is a schematic diagram of the rotation of a lower material rack in a material rack for metal wire rod processing provided in an embodiment of the utility model;

[0026] Figure 4 This is a schematic diagram of material transfer after the lower material rack in a material rack for metal wire rod processing provided in an embodiment of the utility model is rotated;

[0027] In the figure, 1. guide trough; 2. frame; 3. material receiving bin; 4. unloading rack; 5. main beam of the rack; 6. fastening clamp of the main beam of the rack; 7. movable rack; 21. rear bracket; 22. bottom beam; 23. front bracket; 24. upper beam; 8. sliding part. DETAILED DESCRIPTION

[0028] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The embodiment of the utility model provides a material rack for metal wire rod processing, including a guide material trough 1, a frame 2 and a material rack main beam 5; a plurality of the frames 2 are connected and fixed by a plurality of the material rack main beams 5 to form an integral steel structure; the frame 2 is provided with a hinge structure to change the tilt state of the material receiving bin formed above the frame 2.

[0030] Specifically, the frame 2 includes a rear bracket 21, a bottom crossbeam 22, a front bracket 23 and an upper crossbeam 24; the top end of the rear bracket 21 is connected to the guide trough 1; the lower end of the rear bracket 21 is hinged to the bottom crossbeam 22 through a hinge; the other end of the bottom crossbeam 22 is hinged to the front bracket 23 through a hinge; the upper end of the front bracket 23 is hinged to the upper crossbeam 24 through a hinge; the other end of the upper crossbeam 24 is fixedly connected to the rear bracket 21.

[0031] In this embodiment, the rear support 21 and the bottom cross beam 22 are respectively provided with a plurality of rack main beam fastening clamps 6 , and the rack main beam 5 is fixedly connected to the frame 2 via the rack main beam fastening clamps 6 .

[0032] Specifically, the positions of the material rack main beam fastening clamps 6 on each of the racks 2 remain consistent, ensuring that the main beam 5 can remain in a straight line without deformation when connecting multiple racks 2.

[0033] In this embodiment, a material unloading rack 4 is further provided at the top of the front bracket 23; the material unloading rack 4 is hinged to the front bracket 23 and the upper crossbeam 24 via a rotating hinge.

[0034] In this embodiment, the rear support 21, the upper crossbeam 24 and the lower material rack 4 form a material receiving bin 3; the upper crossbeam 24 is at a set angle to the ground.

[0035] Specifically, the connection point between the upper cross beam 24 and the rear bracket 21 is higher than the hinge point between the upper cross beam 24 and the front bracket 23 and the unloading rack 4, forming an inclined slope. The specific inclination angle is set according to actual use conditions.

[0036] In this embodiment, the upper cross beams 24 of the racks 2 are set at the same angle as the ground; the top ends of the rear brackets 21 of the racks 2 are all connected to the guide trough 1.

[0037] Specifically, when multiple racks 2 are connected, the inclination angles of all upper beams 24 must be consistent, so that the material can contact all upper beams 24 after falling into the receiving bin 3, and the steel bars can be placed straight. At the same time, the top heights of the rear brackets 21 of all racks 2 must also be consistent, and they are all connected to the guide trough 1 to play a supporting role and ensure the straightness of the guide trough 1.

[0038] In this embodiment, the unloading rack 4 rotates around the rotating hinge, and the unloading rack 4 after rotation is lower than the upper beam 24 .

[0039] Specifically, after the unloading rack 4 rotates, it should be lower than the upper crossbeam 24 to ensure that the material can slide out of the receiving bin 3.

[0040] Specifically, the receiving bin 3 can adopt a V-shaped structure, a W-shaped structure, a U-shaped structure or a similar structure, and the receiving bin 3 can be provided with two or more racks 2 and a material unloading rack 4. The receiving bin 3 is set at an inclined angle relative to the horizontal plane of the ground, and the metal straight bars can be stacked and stored by their own gravity after reaching the receiving bin 3; the material unloading rack 4 is designed with a hinge mechanism that can rotate, is hingedly connected to the rack 2, is provided with a limit mechanism and is tilted forward at a certain angle. When the limit mechanism is opened, the hinge mechanism of the material unloading rack 4 can rotate to the material unloading guide position, and the metal straight bars of the bin are guided to the transfer mechanism along the material unloading rack 4 under the action of gravity.

[0041] In this embodiment, there are three rack main beams 5, which are arranged in a triangle. In addition, a mobile rack 7 is included, which is connected to the rack main beam 5. The upper end of the mobile rack 7 is bent downward to form a sliding part 8, and the sliding part 8 moves on the rack main beam 5 located above.

[0042] Specifically, the mobile rack 7 is placed on the rack main beam 5 through a sliding mechanism and can move left and right. In this way, material receiving bins 3 of different lengths can be formed to hold steel bars of different lengths, thereby increasing flexibility.

[0043] The movable rack 7 can be processed, assembled or welded with metal steel components (round tubes, square tubes, rectangular tubes, angle steels, channel steels and other profiles), and the movable rack 7 is located on the rack main beam 5 and can be freely moved, picked up and placed. One or more movable racks 7 can be set according to the use requirements to facilitate the storage of short materials and small-sized materials.

[0044] In summary, the utility model includes a guide trough 1, a frame 2 and a frame main beam 5; a plurality of the frames 2 are connected and fixed by a plurality of the frame main beams 5; the frame 2 includes a rear bracket 21, a bottom cross beam 22, a front bracket 23 and an upper cross beam 24; the top end of the rear bracket 21 is connected to the guide trough 1; the lower end of the rear bracket 21 is hinged to the bottom cross beam 22 by a hinge; the other end of the bottom cross beam 22 is hinged to the front bracket 23 by a hinge; the upper end of the front bracket 23 is hinged to the upper cross beam 24 by a hinge; the other end of the upper cross beam 24 is fixedly connected to the rear bracket 21. The rear bracket 21 and the bottom cross beam 22 are respectively provided with a plurality of frame main beam fastening clips 6, and the frame main beam 5 is fixedly connected to the frame 2 by the frame main beam fastening clips 6. A material unloading rack 4 is also provided at the top of the front bracket 23; the material unloading rack 4 is hinged to the front bracket 23 and the upper crossbeam 24 through a rotating hinge. The rear bracket 21, the upper crossbeam 24 and the material unloading rack 4 form a material receiving bin 3; the upper crossbeam 24 is at a set angle to the ground. The upper crossbeams 24 of several racks 2 are at the same set angle to the ground; the tops of several rear brackets 21 of several racks 2 are all connected to the guide trough 1. The material unloading rack 4 rotates with the rotating hinge as the axis, and the material unloading rack 4 after rotation is lower than the upper crossbeam 24. It also includes a mobile rack 7, which is connected to the rack main beam 5 and moves on the rack main beam 5 through a sliding mechanism. The position of the rack main beam fastening clamp 6 on each rack 2 is consistent to ensure that the main beam 5 can be kept in a straight line and not deformed when connecting multiple racks 2. The fixed connection point between the upper crossbeam 24 and the rear bracket 21 is higher than the hinge point between the upper crossbeam 24 and the front bracket 23 and the unloading rack 4, forming an inclined slope. The specific inclination angle is set according to the actual use. When multiple racks 2 are connected, the inclination angles of all the upper crossbeams 24 must be consistent, so that the material can contact all the upper crossbeams 24 after falling into the receiving bin 3, and the steel bars can be placed straight. At the same time, the top heights of the rear brackets 21 of all racks 2 must also be consistent, and they are all connected to the guide trough 1, which plays a supporting role and also ensures the straightness of the guide trough 1. The receiving bin 3 is set with an inclination angle relative to the ground plane. After the metal straight bars reach the receiving bin 3, they can be stacked and stored by their own gravity; the unloading rack 4 is designed with a hinged mechanism that can rotate, is hingedly connected to the rack 2, is provided with a limit mechanism and tilted forward at a certain angle. When the limit mechanism is opened, the hinged mechanism of the unloading rack 4 can be rotated to the material drop guide position, and the metal straight bars of the bin are guided to the transfer mechanism along the unloading rack 4 under the action of gravity. The utility model can combine the material rack and the straightening mechanism to form an integrated structure, so that the overall structure is stable, material storage is convenient, and material transfer is convenient.

[0045] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.

Claims

1. A material rack for metal wire rod processing, characterized in that: It comprises a plurality of machine frames (2) and a plurality of material frame main beams (5); an integral steel structure is formed between the plurality of machine frames (2) and the plurality of material frame main beams (5); The frame (2) is provided with a hinge structure to change the tilting state of a material receiving bin (3) formed above the frame (2).

2. A metal wire rod processing rack according to claim 1, characterized in that: The frame (2) is made of metal steel component profiles, and the frame (2) is extended or butted according to the length of the metal steel component to form a load-bearing structure; The frame (2) comprises a rear support (21) and a bottom cross beam (22); the rear support (21) and the bottom cross beam (22) are respectively provided with a plurality of rack main beam fastening clamps (6); the rack main beam (5) is made of a metal steel component profile, and the rack main beam (5) is fixedly connected to the frame (2) via the rack main beam fastening clamps (6); The top end of the rear bracket (21) is connected to a guide trough (1); the lower end of the rear bracket (21) is hinged to the bottom cross beam (22) via a hinge.

3. A metal wire rod processing rack according to claim 2, characterized in that: The frame (2) further comprises a front support (23) and an upper crossbeam (24); The other end of the bottom cross beam (22) is hinged to the front bracket (23) through a hinge; the upper end of the front bracket (23) is hinged to the upper cross beam (24) through a hinge; the other end of the upper cross beam (24) is fixedly connected to the rear bracket (21).

4. A metal wire rod processing rack according to claim 3, characterized in that: A material removal rack (4) is also provided at the top of the front bracket (23); the material removal rack (4) is hingedly connected to the front bracket (23) and the upper crossbeam (24) via a rotating hinge.

5. A material rack for metal wire rod processing according to claim 4, characterized in that: The rear support (21), the upper crossbeam (24) and the lower material rack (4) form a material receiving bin (3); the upper crossbeam (24) forms a set angle with the ground.

6. A material rack for metal wire rod processing according to claim 5, characterized in that: The upper cross beams (24) of the racks (2) are set at the same angle as the ground; and the top ends of the rear brackets (21) of the racks (2) are connected to the guide trough (1).

7. A metal wire rod processing rack according to claim 6, characterized in that: The unloading rack (4) rotates with the rotating hinge as the axis, and after the rotation, the unloading rack (4) is lower than the upper crossbeam (24).

8. A metal wire rod processing rack according to claim 7, characterized in that: The number of the material rack main beams (5) is three, and the three material rack main beams (5) are arranged in a triangle.

9. A metal wire rod processing rack according to claim 8, characterized in that: It also comprises a movable material rack (7), the movable material rack (7) being connected to the material rack main beam (5), the upper end of the movable material rack (7) being bent downward to form a sliding part (8), and the sliding part (8) being movable on one of the material rack main beams (5) located above.

10. A metal wire rod processing rack according to claim 2, characterized in that: The frame (2) adopts a metal steel component profile selected from the group consisting of channel steel, square tube, rectangular tube and sheet metal; The material rack main beam (5) adopts a metal steel component profile which is one of a round tube, a square tube, a rectangular tube, an angle steel, and a channel steel.

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