Flushing shelling device
By designing a rinsing and descaling device, a mechanized cutting and clamping mechanism is used to separate the heat shrink tubing from the magnetic rod, solving the problems of difficulty and safety hazards associated with manual cutting operations, and achieving safe and efficient removal of the magnetic rod and rinsing of foreign objects.
Patent Information
- Application Number
- CN202420987645.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-08
AI Technical Summary
In existing technologies, manually cutting heat shrink tubing to remove the magnetic rod is difficult and poses safety hazards.
Design a rinsing and descaling device, comprising a rinsing mechanism, a housing, a receiving mechanism, a clamping mechanism, and a cutting mechanism. The device achieves the separation of heat shrink tubing from magnetic rods through mechanization. The cutting mechanism performs 360° cutting on the heat shrink tubing, the clamping mechanism holds the uncut end, the receiving mechanism magnetically attracts the magnetic rod, and finally, the rinsing mechanism rinses away foreign matter.
This method enables safe and efficient separation of heat shrink tubing and magnetic rods, avoiding the safety risks of manual operation and improving operational efficiency.
Smart Images

Figure CN222328361U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flushing and shelling, in particular to a flushing and shelling device. Background Art
[0002] When testing for magnetic foreign matter in battery raw materials (such as polyethylene glycol), it is usually necessary to use a magnetic rod to connect the heat shrink tube and contact the raw material to be tested in a drum. After a certain period of time, the magnetic rod is removed and the magnetic foreign matter adsorbed on the surface of the heat shrink tube is rinsed into a beaker. Before rinsing, the magnetic rod in the heat shrink tube needs to be removed and filtered, and the magnetic foreign matter particles are observed under a microscope.
[0003] In the prior art, since the magnetic rod is completely surrounded by the heat shrink tube, manual cutting is often required. First, one end of the heat shrink tube is cut out to form an outlet, and the magnetic rod is taken out. The magnetic foreign matter is no longer attracted by the magnet, which facilitates rapid washing and collection. However, during the manual cutting process, since the heat shrink tube has a certain thickness, accidental injury is likely to occur, and the magnetic rod may fall and damage the receiving container.
[0004] Based on the above description, there is an urgent need for a flushing and shelling device that can replace manual shearing of heat shrink tubes and facilitate the removal of magnetic rods. Utility Model Content
[0005] The utility model aims to provide a flushing and shelling device, aiming to solve the technical problems in the prior art of adopting a manual cutting and shelling method, which is difficult to operate and has potential safety hazards.
[0006] The embodiments of the present invention are implemented by the following technical solutions:
[0007] A flushing and shelling device comprises a flushing mechanism, a box, a receiving mechanism, a clamping mechanism and a cutting mechanism; the receiving mechanism is arranged at the bottom of the box and is rotatably connected to the box; the clamping mechanism is arranged at the top of the box and extends to the top of the receiving mechanism; the cutting mechanism is arranged at the side of the box and extends laterally to the receiving mechanism; the flushing mechanism is penetrated on one side of the box close to the cutting mechanism.
[0008] Preferably, the cutting mechanism comprises a cutting blade, a fixed blade and a connecting assembly; the cutting blade and the fixed blade are longitudinally distributed at one end of the connecting assembly close to the receiving mechanism.
[0009] Preferably, the fixed blade body is shorter than the cutting blade body.
[0010] Preferably, the receiving mechanism includes a base, a receiving groove and a rotating shaft; the receiving groove is connected to the base through the rotating shaft; the base is connected to the bottom of the box; and the base extends to one end of the cutting blade body through a telescopic component.
[0011] Preferably, the connecting assembly includes a rotating member and a connecting member; the cutting blade body and the fixed blade body are both arranged at one end of the rotating member close to the receiving mechanism; one end of the connecting member is connected to the rotating member; and the other end of the connecting member is connected to the bottom of the box body through a lifting rod.
[0012] Preferably, the clamping mechanism includes a lifting mechanical clamping arm and a first sliding assembly; one end of the lifting mechanical clamping arm is connected to the top of the box body through the first sliding assembly; the other end of the lifting mechanical clamping arm is suspended at the top of the supporting mechanism.
[0013] Preferably, the clamping mechanism also includes a second telescopic component; one end of the second telescopic component is connected to the inner wall of the box; the other end of the second telescopic component extends toward the cutting mechanism and is connected to one end of the lifting mechanical clamping arm close to the first sliding component.
[0014] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects:
[0015] The utility model places the magnetic rod of the heat shrink tube to be removed in advance in a receiving mechanism for magnetic fixation, further cuts the heat shrink tube around the magnetic rod by 360 degrees by rotating the receiving mechanism and combining with the cutting mechanism, and after cutting, further clamps the uncut end of the heat shrink tube by a clamping mechanism, combines the magnetic attraction of the magnetic rod by the receiving mechanism to achieve separation of the heat shrink tube and the magnetic rod, and then uses a flushing mechanism to flush foreign matter from the heat shrink tube removed from the magnetic rod; there is no need to manually cut the heat shrink tube, and the utility model is safe and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a schematic diagram of the structure of the first state of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the second state of the utility model;
[0019] Figure 3 for Figure 2 An enlarged schematic diagram of the local structure A in FIG.
[0020] Figure 4This is a schematic diagram of the structure of the third state of the utility model;
[0021] Figure 5 for Figure 4 An enlarged schematic diagram of the local structure B;
[0022] Figure 6 This is a schematic diagram of the structure of the fourth state of the utility model;
[0023] Figure 7 for Figure 6 sectional view of .
[0024] Icons: 1-flushing mechanism, 2-box, 3-receiving mechanism, 31-base, 32-receiving groove, 33-rotating shaft, 4-clamping mechanism, 41-lifting mechanical clamping arm, 42-first sliding assembly, 43-second telescopic assembly, 5-cutting mechanism, 51-cutting blade body, 52-fixed blade body, 53-connecting assembly, 531-rotating part, 532-connecting part, 6-telescopic assembly, 7-fastening assembly. DETAILED DESCRIPTION
[0025] Example 1
[0026] See also Figures 1 to 7 The utility model provides the following technical solutions: a flushing and shelling device, which is suitable for removing the magnetic rod to flush foreign matter.
[0027] Specifically, Figure 1 and Figure 6 As shown, a flushing and shelling device includes a flushing mechanism 1, a box body 2, a receiving mechanism 3, a clamping mechanism 4 and a cutting mechanism 5; the receiving mechanism 3 is arranged at the bottom of the box body 2 and is rotatably connected to the box body 2; the clamping mechanism 4 is arranged at the top of the box body 2 and extends to the top of the receiving mechanism 3; the cutting mechanism 5 is arranged at the side of the box body 2 and extends laterally to the receiving mechanism 3; the flushing mechanism 1 is penetrated through a side of the box body 2 close to the cutting mechanism 5.
[0028] In this embodiment, the magnetic rod from which the heat shrink tube is to be removed is pre-placed in the receiving mechanism 3 for magnetic fixation, and the heat shrink tube around the magnetic rod is further cut 360° by rotating the receiving mechanism 3 and combining with the cutting mechanism 5. After cutting, the uncut end of the heat shrink tube is further clamped by the clamping mechanism 4, and the magnetic attraction of the magnetic rod by the receiving mechanism 3 is combined to achieve separation of the heat shrink tube and the magnetic rod, and then the heat shrink tube from which the magnetic rod has been removed is flushed of foreign matter by using the flushing mechanism 1; there is no need to manually cut the heat shrink tube, which is safe and efficient.
[0029] Specifically, Figure 1 and Figure 2As shown, the cutting mechanism 5 includes a cutting blade body 51, a fixed blade body 52 and a connecting assembly 53; the cutting blade body 51 and the fixed blade body 52 are longitudinally arranged at one end of the connecting assembly 53 close to the receiving mechanism 3. The receiving mechanism 3 includes a base 31, a receiving groove 32 and a rotating shaft 33; the receiving groove 32 is connected to the base 31 through the rotating shaft 33; the base 31 is connected to the bottom of the box body 2; the base 31 extends to one end of the cutting blade body 51 through the telescopic assembly 6.
[0030] In this embodiment, a magnetic slot block is embedded or magnetically fixed in the receiving slot 32 to facilitate the replacement of structures with different functions; one end of the magnetic rod from which the heat shrink tube is to be removed is built into the magnetic slot block, and the base 31 is extended toward the cutting mechanism 5 through the telescopic component 6; the telescopic component 6 is controlled to be extended and retracted by the PLC control module, and the initial stage of the telescopic component 6 is to ensure that the puncture ends of the cutting blade 51 and the fixed blade 52 both penetrate into the wall of the heat shrink tube, and the rotating shaft 33 is further controlled to rotate through the PLC control module, and rotated according to preset rotation parameters, and the telescopic component 6 is appropriately extended and retracted during the rotation process to ensure that the heat shrink tube is fully cut 360°; wherein, the telescopic component 6 includes multiple electric telescopic rods.
[0031] Specifically, Figure 2 As shown, the fixed blade body 52 is shorter than the cutting blade body 51. The connecting assembly 53 includes a rotating member 531 and a connecting member 532; the cutting blade body 51 and the fixed blade body 52 are both arranged at one end of the rotating member 531 close to the receiving mechanism 3; one end of the connecting member 532 is connected to the rotating member 531; the other end of the connecting member 532 is connected to the bottom of the box body 2 through a lifting rod. The clamping mechanism 4 includes a lifting mechanical clamping arm 41 and a first sliding assembly 42; one end of the lifting mechanical clamping arm 41 is connected to the top of the box body 2 through the first sliding assembly 42; the other end of the lifting mechanical clamping arm 41 is suspended at the top of the receiving mechanism 3.
[0032] In this embodiment, the fixed blade body 52 is set to be shorter than the cutting blade body 51, so that after the cutting of one end of the heat shrink tube is completed, it is convenient to subsequently separate the two sections of the heat shrink tube after the cutting, and the cut end section of the heat shrink tube is fixed by the fixed blade body 52.
[0033] In this embodiment, the uncut end of the heat shrink tube is clamped by a lifting mechanical clamping arm 41 commonly used in the art, and the other cut tube section of the heat shrink tube is fixed by a fixed knife body 52, and the two tube sections of the heat shrink tube are separated by lifting and adjusting the lifting mechanical clamping arm 41; the lifting and adjusting the lifting mechanical clamping arm 41 is further lifted and adjusted to put the exposed magnetic rod back into the magnetic suction groove block, and the magnetic rod embedded in the magnetic suction groove block can be further tightened with the aid of a fastening assembly 7 (including a pad and a threaded top pressing structure, etc.), and the lifting and adjusting the lifting mechanical clamping arm 41 is again lifted and adjusted to completely separate the heat shrink tube from the magnetic rod. At this time, the visible box door is opened, the magnetic rod is taken out, and placed in a container such as a beaker. According to the size of the container, the size of the magnetic suction groove block can also be changed by replacing the magnetic suction groove block, and then the box door is closed, the flushing mechanism 1 is started, and the heat shrink tube is slowly flushed through the flushing pipe.
[0034] Specifically, Figures 3 to 5 As shown, the clamping mechanism 4 also includes a second telescopic component 43; one end of the second telescopic component 43 is connected to the inner wall of the box body 2; the other end of the second telescopic component 43 extends toward the cutting mechanism 5 and is connected to one end of the lifting mechanical clamping arm 41 close to the first sliding component 42.
[0035] In this embodiment, taking into account the special situation that there are many foreign matters enriched in the cut heat shrinkable tube section, the cut heat shrinkable tube section also needs to be flushed and collected for foreign matters, and then through the rotating member 531, i.e., the rotating shaft and the connecting block; the rotating shaft is connected to the fixed blade body 52 and the cutting blade body 51 through the connecting block, and then the cut heat shrinkable tube section separated on the fixed blade body 52 can be adjusted by rotation, so that the open end of the tube section is facing downward to facilitate flushing of foreign matters; it is connected to the other end of the rotating shaft through the connecting member 532, i.e., the connecting seat, so as to control the fixed blade body 52 to rise and fall toward the flushing mechanism 1; in addition, when the tube section used for the heat shrinkable tube needs to be flushed, the opening direction of the cut tube section can be adjusted by rotating the rotating member 531, the height of the cut tube section can be adjusted by lifting and lowering the lifting rod, and the uncut tube section can be moved to the top of the cut tube section by the lifting mechanical clamping arm 41, and the flushing mechanism 1 is used to uniformly perform slow flow cleaning from the top of the heat shrinkable tube.
[0036] In this embodiment, the first sliding assembly 42 includes a slide rail passing through the top of the box body 2 and a slider connected to the lifting mechanical clamping arm 41; both ends of the slider are provided with blocks slidably connected to the slide rail; the second telescopic assembly 43 includes a plurality of electric telescopic rods;
[0037] In this embodiment, the lifting mechanical clamping arm 41, the rotating shaft, the telescopic rod, the lifting rod and the visible box door are all electrically connected to the PLC control module and work in stages according to a predetermined program.
[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A flushing and shelling device, comprising a flushing mechanism (1), characterized in that: It also comprises a box body (2), a receiving mechanism (3), a clamping mechanism (4) and a cutting mechanism (5); the receiving mechanism (3) is arranged at the bottom of the box body (2) and is rotatably connected to the box body (2); the clamping mechanism (4) is arranged at the top of the box body (2) and extends to the top of the receiving mechanism (3); the cutting mechanism (5) is arranged at the side of the box body (2) and extends laterally to the receiving mechanism (3); and the flushing mechanism (1) is arranged on a side of the box body (2) close to the cutting mechanism (5).
2. The flushing and shelling device according to claim 1, characterized in that: The cutting mechanism (5) comprises a cutting blade (51), a fixed blade (52) and a connecting assembly (53); the cutting blade (51) and the fixed blade (52) are longitudinally distributed and arranged at one end of the connecting assembly (53) close to the receiving mechanism (3).
3. The flushing and shelling device according to claim 2, characterized in that: The fixed blade body (52) is shorter than the cutting blade body (51).
4. The flushing and shelling device according to claim 2, characterized in that: The receiving mechanism (3) comprises a base (31), a receiving groove (32) and a rotating shaft (33); the receiving groove (32) is connected to the base (31) via the rotating shaft (33); the base (31) is connected to the bottom of the box (2); the base (31) extends toward one end of the cutting blade body (51) via a telescopic component (6).
5. The flushing and shelling device according to any one of claims 2 to 4, characterized in that: The connecting assembly (53) comprises a rotating member (531) and a connecting member (532); the cutting blade body (51) and the fixed blade body (52) are both arranged at one end of the rotating member (531) close to the receiving mechanism (3); one end of the connecting member (532) is connected to the rotating member (531); and the other end of the connecting member (532) is connected to the bottom of the box body (2) via a lifting rod.
6. The flushing and shelling device according to claim 5, characterized in that: The clamping mechanism (4) comprises a lifting mechanical clamping arm (41) and a first sliding assembly (42); one end of the lifting mechanical clamping arm (41) is connected to the top of the box body (2) through the first sliding assembly (42); the other end of the lifting mechanical clamping arm (41) is suspended on the top of the receiving mechanism (3).
7. The flushing and shelling device according to claim 6, characterized in that: The clamping mechanism (4) further comprises a second telescopic assembly (43); one end of the second telescopic assembly (43) is connected to the inner wall of the box body (2); the other end of the second telescopic assembly (43) extends toward the cutting mechanism (5) and is connected to one end of the lifting mechanical clamping arm (41) close to the first sliding assembly (42).