Adhesive tape roll edge defect removing device

By designing a tape roll edge defect removal device including a conveyor belt, detection device and cutting device, fully automatic defect detection and removal are achieved, solving the problems of poor removal effect and low efficiency in the prior art, and improving the tape product quality and production efficiency.

CN222328379UActive Publication Date: 2025-01-10WUXI CHEER PACKAGING PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420179644.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2025-01-10
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

The existing tape roll edge defect removal device has poor removal effect, low processing efficiency and limited handling capacity for different types of defects, making it difficult to meet the needs of high-quality tape products.

Method used

A tape roll edge defect removal device including a workbench, conveyor belt, detection device, cylinder and cutting device is designed to detect tape roll edge defects through infrared induction, and automatically cut the defect part by using the cylinder drive clamping sleeve and cutting device. Realize fully automatic detection and removal.

Benefits of technology

It improves the detection efficiency and removal effect of tape roll edge defects, reduces manual inspection and processing links, improves product quality and production efficiency, reduces production costs, and meets the market's demand for high-quality tape.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222328379U_ABST
    Figure CN222328379U_ABST
Patent Text Reader

Abstract

The utility model discloses an adhesive tape roll edge flaw removal device, which comprises a working table, a conveying belt, a detection device, a cylinder and a cutting device, the conveying belt is arranged on the working table, a first mounting rack and a second mounting rack are arranged on the working table on two sides of the conveying belt, the detection device is fixedly arranged on the first mounting rack, and the cylinder is arranged on the second mounting rack. And an air cylinder is fixedly mounted at the top of the second mounting frame, a clamping sleeve is arranged at the tail end of an air cylinder rod of the air cylinder, and two cutting devices are fixedly mounted on the inner side of the second mounting frame. An adhesive tape roll is sequentially conveyed through the conveying belt to pass through the detecting device and the cutting device, the detecting device detects whether the edge of the adhesive tape roll has flaws or not, when the adhesive tape roll with flaws passes through the cutting device, the clamping sleeve is driven by the air cylinder to press and clamp the adhesive tape roll, and then the cutting device cuts the flawed part of the edge of the adhesive tape roll. In the whole process, flaw detection and flaw removal of the adhesive tape coil are fully automatically completed, and the detection efficiency and the product quality are greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of adhesive tape roll defect processing, in particular to a device for removing edge defects of an adhesive tape roll. Background Art

[0002] With the development of science and technology and the advancement of production technology, tape, as a material widely used in packaging, decoration, construction and other fields, has higher and higher requirements for quality and appearance. However, during the production process, various defects often appear on the edge of the tape roll, such as burrs, impurities, color difference, etc. These defects not only affect the appearance of the tape, but may also have adverse effects on its performance and service life. Therefore, the development of a device that can effectively remove defects on the edge of the tape roll is of great significance to improving the quality of tape products and production efficiency.

[0003] At present, there are some tape roll edge defect removal devices on the market, but they generally have some problems, such as poor removal effect, low processing efficiency, limited ability to handle different types of defects, etc. Therefore, it is necessary to develop a new type of tape roll edge defect removal device to improve the removal effect and processing efficiency.

[0004] Therefore, it is necessary to invent a device for removing defects from the edge of a tape roll to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a device for removing defects on the edge of a tape roll, so as to solve the problems in the technology.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for removing defects on the edge of a tape roll, comprising a workbench, a conveyor belt, a detection device, a cylinder and a cutting device, the conveyor belt being installed on the workbench, and the workbench is provided with a first mounting frame and a second mounting frame on both sides of the conveyor belt, the detection device being fixedly installed on the first mounting frame, the cylinder being fixedly installed on the top of the second mounting frame, a clamping sleeve being provided at the end of the cylinder rod of the cylinder, and two cutting devices being fixedly installed on the inner side of the second mounting frame.

[0007] Preferably, a conveyor belt is installed on the workbench, the conveyor belt is provided with an arc groove, a discharge plate is provided at the right end of the conveyor belt, and a collection box is placed under the discharge plate. The discharge plate and the collection box are convenient for automatic discharge and collection of processed tape rolls.

[0008] Preferably, an infrared transmitter is fixedly mounted on the front side panel of the conveyor belt, an infrared sensor plate is fixedly mounted on the rear side panel of the conveyor belt, the infrared transmitter and the infrared sensor plate are symmetrically mounted, two symmetrical support seats are provided on the rear side panel of the conveyor belt, and the infrared sensing principle is adopted to enable the detection device and the cutting device to determine whether there is a tape roll to be processed passing by, and the support column can provide moving support force for the cutting device.

[0009] Preferably, an adjustment slot is provided on the top horizontal plate of the first mounting frame, and a detection device is slidably installed in the adjustment slot. The position of the detection device and the position of the detection camera are adjustable, so the detection position can be changed according to the model of the tape roll to be detected, making the detection result more accurate.

[0010] Preferably, the detection device is provided with two fixing plates, an upper plate of the fixing plates is installed with hexagonal screws, a detection camera is fixedly installed at the lower end of the detection device, and the position of the detection device can be fixed by tightening the hexagonal screws.

[0011] Preferably, a cylinder socket and four cylinder fixing holes are formed on the top horizontal plate of the second mounting frame, the cylinder rod of the cylinder is inserted into the cylinder socket, and the cylinder is fixedly mounted with an external hexagonal screw in the cylinder fixing hole, and the cylinder rod of the cylinder can be extended and retracted to drive the clamping sleeve at the end to clamp or loosen the tape roll.

[0012] Preferably, the end of the cutting device is a mounting plate, a telescopic rod is provided on the mounting plate, a turntable is fixedly mounted at the end of the telescopic rod, a blade is provided on the turntable, the telescopic rod can adjust the distance between the blade and the tape roll, and the turntable drives the blade to rotate to cut the edge defects of the tape roll.

[0013] Preferably, the mounting plate is fixedly mounted on the inner side of the vertical plate of the second mounting frame using external hexagonal screws, and two cutting devices are provided, which are symmetrically installed and can process both sides of the tape roll simultaneously.

[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0015] 1. The conveyor belt sequentially conveys the tape roll through the detection device and the cutting device. The detection device detects whether there are defects on the edge of the tape roll. When the defective tape roll passes through the cutting device, the clamping sleeve is driven by the cylinder to press down and clamp the tape roll. Then the cutting device cuts the defective part of the edge of the tape roll. The whole process automatically completes the defect detection and defect removal of the tape roll, which greatly improves the detection efficiency and product quality.

[0016] 2. By automatically detecting and removing defects on the edge of the tape roll, the quality and appearance of the tape product can be greatly improved to meet the market demand for high-quality tape. This device can quickly and accurately detect and remove defects, reducing the manual inspection and processing links, thereby improving production efficiency and reducing production costs;

[0017] 3. Designing a device for removing defects on the edge of a tape roll is of great significance in improving product quality, increasing production efficiency, enhancing market competitiveness, promoting technological progress, meeting environmental protection requirements, ensuring safety and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of a device for removing defects on the edge of a tape roll;

[0019] Figure 2 A right side view of a device for removing defects on the edge of a tape roll;

[0020] Figure 3 It is a schematic diagram of the structure of some components on the workbench;

[0021] Figure 4 This is a top view of the workbench;

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the detection device;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the cutting device.

[0024] Description of reference numerals:

[0025] 1. Workbench; 2. Conveyor belt; 3. First mounting frame; 4. Detection device; 5. Second mounting frame; 6. Cylinder; 7. Cutting device; 8. Blanking plate; 9. Collection box; 10. Clamping sleeve; 11. Infrared transmitter; 12. Adjustment slot; 13. Support seat; 14. Infrared sensor plate; 15. Cylinder socket; 16. Cylinder fixing hole; 17. Fixing plate; 18. Detection camera; 19. Hexagon screw; 20. Turntable; 21. Blade; 22. Telescopic rod; 23. Mounting plate. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0027] The utility model provides Figure 1-6The device for removing defects on the edge of a tape roll shown in the figure comprises a workbench 1, a conveyor belt 2, a detection device 4, a cylinder 6 and a cutting device 7, and is characterized in that: the conveyor belt 2 is installed on the workbench 1, and the workbench 1 is provided with a first mounting frame 3 and a second mounting frame 5 on both sides of the conveyor belt 2, the detection device 4 is fixedly installed on the first mounting frame 3, the cylinder 6 is fixedly installed on the top of the second mounting frame 5, the end of the cylinder rod of the cylinder 6 is provided with a clamping sleeve 10, two cutting devices 7 are fixedly installed on the inner side of the second mounting frame 5, and a conveyor belt is installed on the workbench 1 2, the conveyor belt 2 is provided with an arc groove, a discharge plate 8 is provided at the right end of the conveyor belt 2, a collecting box 9 is placed under the discharge plate 8, an infrared emitting head 11 is fixedly installed on the front side plate of the conveyor belt 2, an infrared sensing plate 14 is fixedly installed on the rear side plate of the conveyor belt 2, the infrared emitting head 11 and the infrared sensing plate 14 are symmetrically installed, two symmetrical supporting seats 13 are provided on the rear side plate of the conveyor belt 2, an adjusting groove 12 is opened on the top horizontal plate of the first mounting frame 3, and a detection device 4 is slidably installed in the adjusting groove 12.

[0028] Two fixing plates 17 are provided in the detection device 4, and hexagonal screws 19 are installed on the upper plate of the fixing plate 17. A detection camera 18 is fixedly installed at the lower end of the detection device 4. A cylinder socket 15 and four cylinder fixing holes 16 are opened on the top horizontal plate of the second mounting frame 5. The cylinder rod of the cylinder 6 is inserted into the cylinder socket 15, and the cylinder fixing hole 16 uses hexagonal screws 19 to fix the cylinder 6. The end of the cutting device 7 is a mounting plate 23, and a telescopic rod 22 is provided on the mounting plate 23. A turntable 20 is fixedly installed at the end of the telescopic rod 22, and a blade 21 is provided on the turntable 20. The mounting plate 23 is fixedly installed on the inner side of the vertical plate of the second mounting frame 5 using hexagonal screws 19. Two cutting devices 7 are provided, which are symmetrically installed.

[0029] Working principle of this utility model:

[0030] Refer to the instruction manual Figure 1-3 When using the utility model, first put the tape roll into the arc groove at the starting end of the conveyor belt 2, and then the conveyor belt 2 rotates to carry the tape roll backward. When passing through the infrared transmitter 11 and the infrared sensor plate 14, the device detects the presence of the tape roll through infrared rays, and the detection device 3 is started;

[0031] Refer to the instruction manual Figure 4-6 When using the utility model, when the tape roll passes under the detection device 3, the detection camera 18 takes pictures of the two end edges of the tape roll for detection, and the terminal determines whether it needs to be processed. If it needs to be processed, the cutting device 7 is started, and when the tape roll passes under the clamping sleeve 10, the conveyor belt 2 stops, the cylinder 6 drives the clamping sleeve 10 to clamp the tape roll, and then the telescopic rod 22 extends to make the blade 21 contact with the defect, and then the turntable 20 rotates, and the blade 21 cuts off the defect to complete the defect processing.

Claims

1. A device for removing defects from the edge of a tape roll, comprising a workbench (1), a conveyor belt (2), a detection device (4), a cylinder (6) and a cutting device (7), characterized in that: A conveyor belt (2) is installed on the workbench (1), and a first mounting frame (3) and a second mounting frame (5) are provided on both sides of the conveyor belt (2) of the workbench (1). A detection device (4) is fixedly installed on the first mounting frame (3), and a cylinder (6) is fixedly installed on the top of the second mounting frame (5). A clamping sleeve (10) is provided at the end of the cylinder rod of the cylinder (6), and two cutting devices (7) are fixedly installed on the inner side of the second mounting frame (5).

2. The device for removing defects from the edge of a tape roll according to claim 1, characterized in that: A conveyor belt (2) is installed on the workbench (1), and an arc groove is provided on the conveyor belt (2). A blanking plate (8) is provided at the right end of the conveyor belt (2), and a collection box (9) is placed below the blanking plate (8).

3. The device for removing defects on the edge of a tape roll according to claim 1, characterized in that: An infrared emitting head (11) is fixedly mounted on the front side plate of the conveyor belt (2), and an infrared sensing plate (14) is fixedly mounted on the rear side plate of the conveyor belt (2). The infrared emitting head (11) and the infrared sensing plate (14) are symmetrically mounted, and two symmetrical supporting seats (13) are provided on the rear side plate of the conveyor belt (2).

4. The device for removing defects on the edge of a tape roll according to claim 1, characterized in that: An adjustment groove (12) is provided on the top transverse plate of the first mounting frame (3), and a detection device (4) is slidably mounted in the adjustment groove (12).

5. The device for removing defects on the edge of a tape roll according to claim 1, characterized in that: The detection device (4) is provided with two fixing plates (17), an upper plate of the fixing plate (17) is installed with an external hexagonal screw (19), and a detection camera (18) is fixedly installed at the lower end of the detection device (4).

6. The device for removing defects on the edge of a tape roll according to claim 1, characterized in that: A cylinder insertion hole (15) and four cylinder fixing holes (16) are provided on the top horizontal plate of the second mounting frame (5); the cylinder rod of the cylinder (6) is inserted into the cylinder insertion hole (15); and the cylinder (6) is fixedly mounted using an external hexagonal screw (19) in the cylinder fixing hole (16).

7. The device for removing defects on the edge of a tape roll according to claim 1, characterized in that: The end of the cutting device (7) is a mounting plate (23), a telescopic rod (22) is provided on the mounting plate (23), a rotating disk (20) is fixedly mounted on the end of the telescopic rod (22), and a blade (21) is provided on the rotating disk (20).

8. The device for removing defects on the edge of a tape roll according to claim 7, characterized in that: The mounting plate (23) is fixedly mounted on the inner side of the vertical plate of the second mounting frame (5) using an external hexagonal screw (19), and two cutting devices (7) are provided and symmetrically mounted.