Punching mechanism for four-layer half-hole plate
By designing a detachable mold and hydraulically driven punching mechanism, the problem of difficult replacement of molds and punches in existing equipment and inconvenient waste disposal is solved, rapid replacement and centralized waste disposal are achieved, and operation efficiency is improved.
Patent Information
- Application Number
- CN202421074323.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The existing four-layer half-hole plate punching equipment is difficult to replace molds and punches, and lacks effective waste disposal methods, resulting in trouble in operation.
A punching mechanism including a detachable mold and hydraulically driven punching is designed to facilitate rapid replacement of molds through threaded connections, and to drive the moving plate and punching movement through the hydraulic cylinder for punching operation, and at the same time, a collector box is set up to collect waste.
It realizes rapid replacement of molds and punches and centralized waste treatment, improving the operating efficiency and convenience of the equipment.
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Figure CN222328459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching equipment, in particular to a punching mechanism for a four-layer half-hole plate. Background Art
[0002] Punching operation is an essential step in the manufacturing process of printed circuit boards. It is mainly used to connect the upper and lower layers of the circuit board to achieve vertical crossing of the circuit. In recent years, the four-layer and a half hole board has become more and more popular in the industry for its excellent performance and wide application fields. The four-layer and a half hole board is a special PCB design, which is usually used in electronic products that require high-density wiring. It contains four layers of conductive material and has a row of semi-metallized holes on the edge. These holes are used to solder small carrier boards or modules to the main PCB. This design allows for smaller size and more compact layout while providing the necessary electrical connections. In the production process of the four-layer and a half hole board, punching equipment is particularly important.
[0003] Most of the current punching equipment uses mechanical punching, mainly including a press, also known as a punching machine, and related punching dies. The press and the die apply external force to the four-layer and a half hole plate to cause it to produce plastic deformation and fracture, so as to achieve the purpose of punching. The four-layer and a half hole plate punching equipment currently used is mainly used to punch a type of four-layer and a half hole plate. When punching different types of four-layer and a half hole plates, the corresponding punch and die need to be replaced, but the punch and die in the current punching equipment are not easy to replace, and there is a problem of difficulty in replacement. In addition, these devices also lack an effective way to handle waste during the punching process, and often require additional manpower for cleaning, which is more troublesome. In view of this, we propose a punching mechanism for four-layer and a half hole plates. Utility Model Content
[0004] The utility model aims to provide a punching mechanism for a four-layer half-hole plate to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A punching mechanism for a four-layer and a half-hole plate, comprising a base, wherein the top of the base is provided with two supporting vertical plates which are symmetrically arranged on the left and right, the tops of the two supporting vertical plates are commonly connected with a supporting horizontal plate, the top of the supporting horizontal plate is provided with two circular holes a, the top of the supporting horizontal plate is provided with a detachable mold, the mold comprises a template, the top of the template is provided with a storage cavity for placing the four-layer and a half-hole plate, a plurality of avoidance holes are provided in the storage cavity, the bottom of the template is provided with two threaded columns, the two threaded columns respectively pass through the two circular holes a, and the two threaded columns are both threadedly connected with fastening nuts, the bottom of the template is abutted against the top of the supporting horizontal plate, the tops of the two fastening nuts are both abutted against the bottom of the supporting horizontal plate, and the cooperation of the fastening nuts and the threaded columns can facilitate the staff to quickly replace the mold;
[0007] A U-shaped fixing plate is provided on the top of the base, and the two ends of the bottom of the U-shaped fixing plate are respectively fixedly connected to the middle of the left and right sides of the top of the base. A hydraulic cylinder is provided in the middle of the top of the U-shaped fixing plate, and the hydraulic cylinder is externally connected to a hydraulic drive system. The movable rod of the hydraulic cylinder passes through the top of the U-shaped fixing plate and is fixedly connected to a movable plate. Two T-shaped connecting grooves are provided at the bottom of the movable plate. A detachable punch is provided at the bottom of the movable plate. The movable plate is driven to move by the hydraulic cylinder, so that the movable plate drives the punch to move, and the punch moves toward the storage cavity, so as to perform a punching operation on the four-layer semi-hole plate in the storage cavity;
[0008] Two T-shaped plates are provided on the top of the punch, and the two T-shaped plates are respectively located in two T-shaped connecting grooves, so that the punch and the movable plate are initially limited. A threaded groove is provided in the middle of the top of the two T-shaped plates, and two circular holes b are provided on the top of the movable plate in a left-right symmetrical arrangement. The two circular holes b are movably connected with fastening bolts, and the two fastening bolts are respectively threaded in the two threaded grooves. The two T-shaped plates can be fixed in the two T-shaped connecting grooves by the two fastening bolts, thereby realizing the installation of the punch and the movable plate, which is convenient for the staff to disassemble and assemble the punch.
[0009] Preferably, anti-slip pads are provided at the bottom of the base and near the four corners to improve the stability of the base when it is placed.
[0010] Preferably, fixed vertical rods are provided at the top of the inner wall of the U-shaped fixed plate and near the four corners, the bottom ends of the four fixed vertical rods are fixedly connected to the top of the base, the outer sides of the four fixed vertical rods are sleeved with springs, the movable plate is slidably connected to the outer sides of the four fixed vertical rods to improve the stability of the movable plate, and the top ends of the four springs are against the bottom of the movable plate, which is conducive to the up and down movement of the movable plate.
[0011] Preferably, a rectangular storage groove is provided on the front side of the template near the bottom, and a detachable collection box is provided in the rectangular storage groove. The plurality of avoidance holes are connected to the collection box, so that the waste generated by punching falls from the avoidance holes into the collection box, so as to centrally collect the waste and facilitate processing.
[0012] Preferably, a handle is provided on the front side of the material collection box to facilitate the staff to move the material collection box out of the rectangular storage groove.
[0013] Preferably, a rubber pad is provided at the bottom of the inner wall of the rectangular storage groove, and the bottom of the material collection box fits tightly with the top of the rubber pad, thereby improving the stability of the material collection box.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The punching mechanism of the four-layer and half-hole plate has two threaded columns at the bottom of the template. The two threaded columns pass through the two circular holes a respectively and are threadedly connected with fastening nuts. The tops of the two fastening nuts are both against the bottom of the supporting cross plate. Through the cooperation of the fastening nuts and the threaded columns, it is convenient for the staff to quickly replace the mold.
[0016] 2. The punching mechanism of the four-layer semi-hole plate has two T-shaped plates respectively located in two T-shaped connecting grooves, so that the punch and the movable plate are initially limited. The two T-shaped plates can be fixed in the two T-shaped connecting grooves respectively by two fastening bolts, thereby realizing the installation of the punch and the movable plate, which is convenient for the staff to disassemble and install the punch.
[0017] 3. The punching mechanism of the four-layer and half-hole plate drives the movable plate to move through the hydraulic cylinder, so that the movable plate drives the punch to move, and the punch moves toward the storage cavity, thereby performing a punching operation on the four-layer and half-hole plate in the storage cavity.
[0018] 4. The punching mechanism of the four-layer half-hole plate has a rectangular storage groove connected to multiple avoidance holes on the front side of the template. A collection box is placed in the rectangular storage groove, so that the waste generated by punching falls from the avoidance holes into the collection box, so as to collect the waste in a centralized manner and facilitate processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall first-view structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the overall structure of the utility model from a second viewing angle;
[0021] Figure 3 It is a partial structural schematic diagram of the utility model;
[0022] Figure 4 This is one of the schematic diagrams of the mold structure in the utility model;
[0023] Figure 5 This is the second schematic diagram of the mold structure in the utility model;
[0024] Figure 6 It is a schematic diagram of the assembly structure of the moving plate, the punch and the fastening bolts in the utility model;
[0025] Figure 7 It is a schematic diagram of the assembly structure of the movable plate and the punch in the utility model.
[0026] In the figure: 1. base; 2. supporting vertical plate; 3. supporting horizontal plate; 30. circular hole a; 4. mold; 40. template; 400. storage cavity; 401. avoidance hole; 402. rectangular storage groove; 41. collection box; 42. rubber pad; 43. threaded column; 44. fastening nut; 5. U-shaped fixing plate; 6. hydraulic cylinder; 7. moving plate; 70. T-shaped connecting groove; 71. circular hole b; 8. punch; 80. T-shaped plate; 800. threaded groove; 9. fixing vertical rod; 10. spring; 11. anti-slip pad; 12. fastening bolt. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] See also Figure 1-Figure 7 , the utility model provides a technical solution:
[0030] A punching mechanism for a four-layer half-hole plate comprises a base 1, wherein the top of the base 1 is provided with two supporting vertical plates 2 which are symmetrically arranged on the left and right, the tops of the two supporting vertical plates 2 are commonly connected with a supporting horizontal plate 3, the tops of the supporting horizontal plate 3 are provided with two circular holes a30, the tops of the supporting horizontal plate 3 are provided with a detachable mold 4, the mold 4 comprises a template 40, the tops of the template 40 are provided with a storage cavity 400 for placing the four-layer half-hole plate, a plurality of avoidance holes 401 are provided in the storage cavity 400, the bottom of the template 40 is provided with two threaded columns 43, the two threaded columns 43 respectively pass through the two circular holes a30, and the two threaded columns 43 are both threadedly connected with fastening nuts 44, the bottom of the template 40 is against the top of the supporting horizontal plate 3, the tops of the two fastening nuts 44 are against the bottom of the supporting horizontal plate 3, and the cooperation between the fastening nuts 44 and the threaded columns 43 can facilitate the staff to quickly replace the mold 4;
[0031] A U-shaped fixing plate 5 is provided on the top of the base 1, and the two ends of the bottom of the U-shaped fixing plate 5 are respectively fixedly connected to the middle of the left and right sides of the top of the base 1. A hydraulic cylinder 6 is provided in the middle of the top of the U-shaped fixing plate 5. The hydraulic cylinder 6 is externally connected to a hydraulic drive system. The movable rod of the hydraulic cylinder 6 passes through the top of the U-shaped fixing plate 5 and is fixedly connected to a movable plate 7. Two T-shaped connecting grooves 70 are provided at the bottom of the movable plate 7. A detachable punch 8 is provided at the bottom of the movable plate 7. The movable plate 7 is driven to move by the hydraulic cylinder 6, so that the movable plate 7 drives the punch 8 to move, and the punch 8 moves toward the storage cavity 400, so as to perform a punching operation on the four-layer semi-hole plate in the storage cavity 400;
[0032] Two T-shaped plates 80 are provided on the top of the punch 8, and the two T-shaped plates 80 are respectively located in the two T-shaped connecting grooves 70, so that the punch 8 and the movable plate 7 are initially limited. A threaded groove 800 is provided in the middle of the top of the two T-shaped plates 80, and two circular holes b71 are provided on the top of the movable plate 7 in a left-right symmetrical arrangement. The two circular holes b71 are movably connected with fastening bolts 12, and the two fastening bolts 12 are respectively threadedly connected in the two threaded grooves 800. The two T-shaped plates 80 can be respectively fixed in the two T-shaped connecting grooves 70 by the two fastening bolts 12, thereby realizing the installation of the punch 8 and the movable plate 7, which is convenient for the staff to disassemble and assemble the punch 8.
[0033] In this embodiment, anti-skid pads 11 are provided at the bottom of the base 1 and near the four corners to improve the stability of the base 1 when it is placed.
[0034] Specifically, fixed vertical rods 9 are provided at the top of the inner wall of the U-shaped fixed plate 5 and near the four corners. The bottom ends of the four fixed vertical rods 9 are fixedly connected to the top of the base 1. Springs 10 are sleeved on the outer sides of the four fixed vertical rods 9. The movable plate 7 is slidably connected to the outer sides of the four fixed vertical rods 9 to improve the stability of the movable plate 7. The top ends of the four springs 10 are against the bottom of the movable plate 7, which is conducive to the up and down movement of the movable plate 7.
[0035] Furthermore, a rectangular storage groove 402 is provided on the front side of the template 40 near the bottom, and a detachable collection box 41 is provided in the rectangular storage groove 402. A plurality of avoidance holes 401 are connected to the collection box 41, so that waste generated by punching falls from the avoidance holes 401 into the collection box 41, so as to centrally collect the waste and facilitate processing.
[0036] Furthermore, a handle is provided on the front side of the material collection box 41 to facilitate the staff to move the material collection box 41 out of the rectangular storage groove 402.
[0037] Furthermore, a rubber pad 42 is provided at the bottom of the inner wall of the rectangular storage groove 402 , and the bottom of the material collection box 41 is tightly fitted with the top of the rubber pad 42 , thereby improving the stability of the material collection box 41 .
[0038] When the punching mechanism of the four-layer semi-hole plate of this embodiment is in use, when it is necessary to replace the mold 4 and the punch 8, the staff first removes the two fastening nuts 44 to release the fixation of the template 40, and then removes the two fastening bolts 12 to release the fixation of the T-shaped plate 80. Then the staff moves the template 40 upward to completely separate the two threaded columns 43 from the supporting cross plate 3 to achieve the removal of the template 40, and then moves the punch 8 forward to completely remove the two T-shaped plates 80 from the two T-shaped connecting grooves 70 respectively to achieve the removal of the punch 8. After that, the staff The mold 4 and punch 8 to be used can be respectively installed on the supporting cross plate 3 and the movable plate 7 according to the reverse operation mentioned above. Then the staff will place the four-layer semi-hole plate adapted to the mold 4 into the storage cavity 400, and start the hydraulic cylinder 6 to make the hydraulic cylinder 6 drive the movable plate 7 to move downward, and the movable plate 7 drives the punch 8 to move, so that the punch 8 moves toward the storage cavity 400, thereby punching the four-layer semi-hole plate in the storage cavity 400. The waste generated by the punching operation falls from the avoidance hole 401 into the collection box 41, so as to collect the waste in a centralized manner and facilitate processing.
[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A punching mechanism for a four-layer half-hole plate, comprising a base (1), characterized in that: The top of the base (1) is provided with two support vertical plates (2) arranged symmetrically on the left and right. The tops of the two support vertical plates (2) are connected to a support horizontal plate (3). The tops of the support horizontal plates (3) are provided with two circular holes a (30). The tops of the support horizontal plates (3) are provided with a detachable mold (4). The mold (4) comprises a template (40). The top of the template (40) is provided with a placement cavity (400) for placing a four-layer semi-hole plate. The placement cavity (400) is provided with a plurality of avoidance holes (401). The bottom of the template (40) is provided with two threaded columns (43). The two threaded columns (43) pass through the two circular holes a (30) respectively. The two threaded columns (43) are both threadedly connected with a fastening nut (44). The top of the base (1) is provided with a U-shaped fixing plate (5). A hydraulic cylinder (6) is provided in the middle of the top of the U-shaped fixed plate (5); a movable rod of the hydraulic cylinder (6) passes through the top of the U-shaped fixed plate (5) and is fixedly connected to a movable plate (7); two T-shaped connecting grooves (70) are provided at the bottom of the movable plate (7); a detachable punch (8) is provided at the bottom of the movable plate (7); two T-shaped plates (80) are provided at the top of the punch (8); the two T-shaped plates (80) are respectively located in the two T-shaped connecting grooves (70); a threaded groove (800) is provided in the middle of the top of the two T-shaped plates (80); two circular holes b (71) arranged symmetrically on the left and right are provided at the top of the movable plate (7); the two circular holes b (71) are movably connected to fastening bolts (12); the two fastening bolts (12) are respectively threadedly connected in the two threaded grooves (800).
2. The punching mechanism of the four-layer and half-hole plate according to claim 1 is characterized in that: Anti-slip pads (11) are provided at the bottom of the base (1) and near the four corners.
3. The punching mechanism of the four-layer and half-hole plate according to claim 1 is characterized in that: Fixed vertical rods (9) are provided at the top of the inner wall of the U-shaped fixed plate (5) and near the four corners. The bottom ends of the four fixed vertical rods (9) are fixedly connected to the top of the base (1). The outer sides of the four fixed vertical rods (9) are sleeved with springs (10). The movable plate (7) is slidably connected to the outer sides of the four fixed vertical rods (9), and the top ends of the four springs (10) are against the bottom of the movable plate (7).
4. The punching mechanism of the four-layer and half-hole plate according to claim 1 is characterized in that: A rectangular storage groove (402) is provided on the front side of the template (40) and near the bottom. A detachable material collection box (41) is provided in the rectangular storage groove (402). The plurality of avoidance holes (401) are in communication with the material collection box (41).
5. The punching mechanism of the four-layer and half-hole plate according to claim 4 is characterized in that: A handle is provided on the front side of the material collecting box (41).
6. The punching mechanism of the four-layer and half-hole plate according to claim 4 is characterized in that: A rubber pad (42) is provided at the bottom of the inner wall of the rectangular storage groove (402), and the bottom of the material collection box (41) is tightly fitted to the top of the rubber pad (42).