Forming and vulcanizing device capable of easily taking materials
By designing a combination device of threaded rod and motor drive in the vulcanizer, a rapid ejection of molded parts is achieved, solving the problems of difficulty in picking up materials and scalding at the high-temperature mold seat of the vulcanizer, and improving work efficiency and safety.
Patent Information
- Application Number
- CN202421202111.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing vulcanization machines still have high temperatures after processing, which is easy to burn when removing molded parts and time-consuming to collect materials.
A forming vulcanization device that is easy to obtain material is designed, through threaded rod, bottom plate, lower mold seat, first motor, mounting frame, transmission rod, gear, second motor, lift plate, mold release base, connecting plate, wire rope, The combination of winding wheels, push rods, pressing plates, springs and seats enables rapid ejection of molded parts from the lower die, avoiding direct contact with the high-temperature mold seat.
This improves the work efficiency of material collection and avoids the risk of staff being scalded when they are directly exposed to high-temperature mold seats.
Smart Images

Figure CN222328809U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vulcanization devices, in particular to a molding vulcanization device with easy material access. Background Art
[0002] Vulcanizing device is also called vulcanizing machine. It is a special mechanical equipment used in the production of rubber products. Its main function is to process the unprocessed rubber under certain temperature, pressure and vulcanizing agent to make it have higher strength, toughness and wear resistance. Vulcanizing machine is widely used in the production of rubber products such as rubber products, plastic products, tires, V-belts, conveyor belts, rubber tubes, seals, etc.
[0003] After processing, the existing vulcanizer requires the staff to first take out the mold base in the vulcanizer, then separate the mold base, and then use it to collect the molded parts in the mold base. Since the mold base is still at a high temperature after the vulcanization process, the staff can easily be burned when taking out the mold base. In addition, since the molded parts are closely attached to the inner wall of the mold base, the material collection process is more troublesome and time-consuming.
[0004] To this end, we proposed a molding and vulcanization device with easy material access. Utility Model Content
[0005] The utility model aims to provide a molding vulcanization device with easy material access, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a molding vulcanization device with easy material removal, comprising a machine base, a collecting tank is arranged in the machine base, a bottom plate is fixedly installed in the left side of the collecting tank, a threaded rod is rotatably connected to the upper part of the bottom plate in the collecting tank, a lower mold is sleeved on the threaded rod, a plurality of cylinders are fixedly installed in the front and rear parts of the lower mold on the machine base, a top plate is fixedly installed on the output ends of the plurality of cylinders, a vulcanization assembly is fixedly installed at the bottom of the top plate, an upper mold is fixedly installed at the bottom end of the vulcanization assembly, a mounting frame is fixedly installed on the right side of the lower mold on the machine base, a transmission rod is rotatably connected in the mounting frame, and the transmission rod Winding wheels are fixedly installed on the front and rear ends, a lifting plate is arranged in the mounting frame, a plurality of demoulding seats are fixedly installed on the bottom end of the lifting plate, a plurality of sleeves are fixedly installed on the top end of the mounting frame, pressure plates are slidably connected in the plurality of sleeves, push rods are fixedly installed on the bottom ends of the plurality of pressure plates, the bottom ends of the plurality of push rods are fixedly installed on the lifting plate, springs are fixedly installed on the top ends of the plurality of pressure plates, the tops of the plurality of springs are fixedly installed on the top end of the sleeve, connecting plates are fixedly installed on the front and rear ends of the lifting plate, steel wire ropes are fixedly installed on the two connecting plates, and the two steel wire ropes are fixedly installed on the corresponding winding wheels on one side away from the connecting plate.
[0007] Optionally, the front and rear ends of the mounting frame are both provided with limiting grooves, and the two connecting plates extend out of the limiting grooves on one side away from each other, so that the connecting plates can be limited by the limiting grooves.
[0008] Optionally, a gear ring is sleeved on the transmission rod, and a gear is meshedly connected to the top of the gear ring. This design is convenient for the use of the device.
[0009] Optionally, a second motor is fixedly mounted on the mounting frame in front of the gear, and an output end of the second motor is fixedly mounted on the gear. The gear is driven to rotate by the second motor, which is beneficial to the use of the device.
[0010] Optionally, a first motor is fixedly mounted on the left side of the base, and an output end of the first motor is fixedly mounted on a first threaded rod. The first motor drives the first threaded rod to rotate, which is beneficial to the use of the device.
[0011] Optionally, a PLC controller is fixedly installed at the front end of the base, and the operation of the device can be conveniently controlled by the PLC controller.
[0012] Optionally, sliders are fixedly installed at the front and rear ends of the lower mold, two slide grooves are arranged in the collecting trough, and the sliders are slidably connected in the slide grooves, so that the lower mold can be limited by the sliders.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] Through the mutual cooperation of the threaded rod, base plate, lower die seat, first motor, mounting frame, transmission rod, gear, second motor, gear ring, lifting plate, demoulding seat, connecting plate, wire rope, winding wheel, push rod, pressure plate, spring and sleeve seat, the molded part can be quickly ejected from the lower die, making it convenient for staff to collect it, which not only improves the work efficiency of material removal, but also avoids the problem that staff need to directly contact the lower die and are easily burned. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a molding vulcanization device with easy material removal according to the utility model;
[0016] Figure 2 This is a cross-sectional view of a molding vulcanization device that is easy to take out materials according to the utility model;
[0017] Figure 3 It is a cross-sectional view of a slider in a molding vulcanization device with easy material removal according to the utility model;
[0018] Figure 4 The utility model is a cross-sectional view of a sleeve in a molding vulcanization device with easy material removal.
[0019] In the figure: 1. base; 2. cylinder; 3. top plate; 4. PLC controller; 5. collecting tank; 6. lower mold; 7. threaded rod; 8. bottom plate; 9. first motor; 10. upper mold; 11. vulcanizing assembly; 12. slide groove; 13. mounting frame; 14. slider; 15. transmission rod; 16. gear; 17. second motor; 18. gear ring; 19. lifting plate; 20. demoulding seat; 21. limit groove; 22. connecting plate; 23. wire rope; 24. winding wheel; 25. push rod; 26. pressure plate; 27. spring; 28. sleeve. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 4 The utility model provides a molding vulcanization device with easy material removal, including a machine base 1, a collecting tank 5 is arranged in the machine base 1, a bottom plate 8 is fixedly installed on the left side of the collecting tank 5, a threaded rod 7 is rotatably connected to the upper part of the bottom plate 8 in the collecting tank 5, a lower mold 6 is sleeved on the threaded rod 7, a plurality of cylinders 2 are fixedly installed on the front and rear parts of the lower mold 6 on the machine base 1, a top plate 3 is fixedly installed on the output ends of the plurality of cylinders 2, a vulcanization assembly 11 is fixedly installed on the bottom of the top plate 3, an upper mold 10 is fixedly installed on the bottom end of the vulcanization assembly 11, a mounting frame 13 is fixedly installed on the right side of the lower mold 6 on the machine base 1, a transmission rod 15 is rotatably connected in the mounting frame 13, and a winding wheel 24 is fixedly installed on the front and rear ends of the transmission rod 15, A lifting plate 19 is provided in the mounting frame 13, and a plurality of demoulding seats 20 are fixedly installed at the bottom end of the lifting plate 19, a plurality of sleeve seats 28 are fixedly installed at the top end of the mounting frame 13, a pressure plate 26 is slidably connected in the plurality of sleeve seats 28, a push rod 25 is fixedly installed at the bottom end of the plurality of pressure plates 26, the bottom ends of the plurality of push rods 25 are fixedly installed on the lifting plate 19, a spring 27 is fixedly installed at the top end of the plurality of pressure plates 26, and the tops of the plurality of springs 27 are fixedly installed at the top end of the sleeve seat 28, a connecting plate 22 is fixedly installed at the front and rear ends of the lifting plate 19, a steel wire rope 23 is fixedly installed on the two connecting plates 22, and the two steel wire ropes 23 are fixedly installed on the corresponding winding wheel 24 on the side away from the connecting plate 22.
[0022] The front and rear ends of the mounting frame 13 are both provided with limiting grooves 21, and the two connecting plates 22 extend out of the limiting grooves 21 on one side away from each other. The connecting plates 22 can be limited by the limiting grooves 21. The transmission rod 15 is sleeved with a gear ring 18, and the top of the gear ring 18 is meshed and connected with a gear 16. This design is conducive to the use of the device. A second motor 17 is fixedly installed on the mounting frame 13 at the front of the gear 16, and the output end of the second motor 17 is fixedly installed on the gear 16. The gear 16 is driven to rotate by the second motor 17, which is conducive to the use of the device. A first motor 9 is fixedly installed on the left side of the machine base 1, and the output end of the first motor 9 is fixedly installed on the first threaded rod 7. The first motor 9 drives the first threaded rod 7 to rotate, which is conducive to the use of the device. A PLC controller 4 is fixedly installed at the front end of the machine base 1, and the PLC controller 4 is convenient for controlling the device to work. The front and rear ends of the lower mold 6 are fixedly installed with a slider 14, and two slide grooves 12 are provided in the collecting tank 5. The slider 14 is slidably connected in the slide groove 12, and the lower mold 6 can be limited by the slider 14.
[0023] Working principle: When in use, the raw materials can be placed in multiple molding cavities in the lower mold 6, and the vulcanization molding switch is turned on. At this time, the cylinder 2 works to drive the top plate 3 to descend, so that the upper mold 10 is engaged with the top of the lower mold 6, and the vulcanization assembly 11 performs vulcanization molding processing. After the processing is completed, the material removal switch is turned on. At this time, the first motor 9 works to drive the threaded rod 7 to rotate, so that the lower mold 6 slides to the right side of the bottom plate 8 in the collecting tank 5. At this time, the bottom end of the molding cavity in the lower mold 6 is completely exposed, and the second motor 17 works to drive the gear 16 and the gear ring 1 8. The transmission rod 15 and the winding wheel 24 are reversed. At this time, the wire rope 23 is loosened, and the spring 27 drives the pressure plate 26 to return to its original position, so that the push rod 25 drives the lifting plate 19 and the demoulding seat 20 to descend, and the molded parts in the lower mold 6 can be ejected and fall into the collecting tank 5. This kind of molding vulcanization device with easy material collection is easy to use. Through the above components, the molded parts can be quickly ejected from the lower mold 6, which is convenient for the staff to collect. It not only improves the work efficiency of taking materials, but also avoids the problem that the staff needs to directly contact the lower mold 6 and is easy to be scalded.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A molding vulcanization device with easy access to materials, characterized in that: The invention comprises a machine base (1), wherein a collecting tank (5) is arranged in the machine base (1), a bottom plate (8) is fixedly installed in the left side of the collecting tank (5), a threaded rod (7) is rotatably connected to the upper part of the bottom plate (8) in the collecting tank (5), a lower mold (6) is sleeved on the threaded rod (7), a plurality of cylinders (2) are fixedly installed in the front and rear parts of the lower mold (6) on the machine base (1), a top plate (3) is fixedly installed on the output ends of the plurality of cylinders (2), a vulcanizing assembly (11) is fixedly installed at the bottom of the top plate (3), an upper mold (10) is fixedly installed at the bottom end of the vulcanizing assembly (11), a mounting frame (13) is fixedly installed in the right side of the lower mold (6) on the machine base (1), a transmission rod (15) is rotatably connected in the mounting frame (13), a winding wheel (24) is fixedly installed at the front and rear ends of the transmission rod (15), and the mounting frame (13) is fixedly installed at the front and rear ends of the transmission rod (15), and the mounting frame (13) is fixedly installed at the front and rear ends of the transmission rod (15). 3) is provided with a lifting plate (19), a plurality of demoulding seats (20) are fixedly installed at the bottom end of the lifting plate (19), a plurality of sleeve seats (28) are fixedly installed at the top end of the mounting frame (13), a plurality of sleeve seats (28) are slidably connected with a pressure plate (26), a plurality of push rods (25) are fixedly installed at the bottom ends of the pressure plates (26), the bottom ends of the plurality of push rods (25) are fixedly installed on the lifting plate (19), a spring (27) is fixedly installed at the top ends of the plurality of pressure plates (26), the tops of the plurality of springs (27) are fixedly installed on the top end of the sleeve seat (28), the front and rear ends of the lifting plate (19) are fixedly installed with connecting plates (22), two connecting plates (22) are fixedly installed with steel wire ropes (23), and the two steel wire ropes (23) are fixedly installed on the corresponding winding wheels (24) on the sides away from the connecting plates (22).
2. The molding vulcanization device with easy material removal according to claim 1, characterized in that: The front and rear ends of the mounting frame (13) are both provided with limiting grooves (21), and the two connecting plates (22) extend out of the limiting grooves (21) on the sides away from each other.
3. The molding vulcanization device with easy material removal according to claim 1, characterized in that: The transmission rod (15) is sleeved with a gear ring (18), and the top end of the gear ring (18) is meshedly connected with a gear (16).
4. The molding vulcanization device with easy material removal according to claim 3, characterized in that: A second motor (17) is fixedly mounted on the mounting frame (13) in front of the gear (16), and an output end of the second motor (17) is fixedly mounted on the gear (16).
5. The molding and vulcanizing device with easy material removal according to claim 1, characterized in that: A first motor (9) is fixedly mounted on the left side of the machine base (1), and an output end of the first motor (9) is fixedly mounted on a first threaded rod (7).
6. The molding and vulcanizing device with easy material removal according to claim 1, characterized in that: A PLC controller (4) is fixedly mounted on the front end of the machine base (1).
7. The molding and vulcanizing device with easy material removal according to claim 1, characterized in that: The front and rear ends of the lower mold (6) are fixedly mounted with sliders (14), two slide grooves (12) are arranged in the collecting trough (5), and the sliders (14) are slidably connected in the slide grooves (12).