A welding device for cable tray
By designing a slow conveying device and clamping device in the welding device for cable trays, the problems of damage to cable trays and safety hazards caused by too fast conveying speed are solved, and a more efficient and safe welding process is achieved.
Patent Information
- Application Number
- CN202411414779.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-10-11
AI Technical Summary
When the existing cable tray is conveyed, the conveying speed is too fast, which may cause damage to the cable tray to collide with the cable tray, and there are safety hazards for manual transmission by staff.
A welding device including a retarded conveying device and a clamping device is designed. The slow conveyor controls the speed of the conveyor belt through the transmission motor, the transmission belt and the speed reduction block, reducing the collision risk of the cable tray during the conveying process. The clamping device passes through hydraulic cylinders and push rods to ensure that the cable tray is clamped stably during welding and prevents excessive movement or shaking.
Through the design of the slow conveyor device, the speed of the conveyor belt is effectively slowed down, the collision risk of the cable tray during the conveying process is reduced, and safety and working efficiency are improved. The clamping device ensures stability during welding and reduces the possibility of welding failure.
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Figure CN118951232B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable bridges, in particular to a welding device for cable bridges. Background Art
[0002] Cable tray welding equipment is usually a special welding device used to connect and fix cable trays. Such equipment may include: arc welding machines, welding fixtures and automatic welding machines, etc. These devices and equipment can help ensure the welding quality and structural stability of cable trays.
[0003] The patent with the patent announcement number CN221363380U relates to the field of cable tray technology. The patent discloses a welding device for a special cable tray, which relates to the field of cable tray technology. The patent includes a welding table, a top seat is arranged above the welding table, a cable tray is arranged on the top of the welding table, a conveying assembly is arranged inside the welding table, and the conveying assembly includes a conveyor belt, a protrusion is fixedly connected to the outer surface of the conveyor belt, a conveying roller is connected to the inner wall of the conveyor belt, a rotating rod is fixedly connected at the center of the conveying roller, and a belt pulley 1 is fixedly connected to the outer surface of the rotating rod. The patent sets a conveying assembly, specifically, the starting motor drives the belt pulley 1 to rotate through the belt pulley 2, so that the rotating rod drives the conveying roller to rotate, and the conveyor belt conveys the cable tray. Since the outer surface of the conveyor belt is fixedly connected with a protrusion, it can increase friction and improve the conveying effect. The staff does not need to manually convey the cable tray, thereby improving work efficiency.
[0004] In the above patent, a conveying assembly is provided, specifically, a starting motor drives pulley one to rotate through pulley two, thereby causing a rotating rod to drive a conveying roller to rotate, and the conveyor belt conveys the cable tray. However, during the conveying process, a too fast conveying speed may cause the cable tray to collide with each other, causing danger, damage to the cable tray, and possible injury to the staff. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a welding device for a cable tray, which solves the problems raised in the above-mentioned background technology.
[0006] To achieve the above purpose, the present invention is implemented through the following technical solutions: a welding device for a cable tray includes a welding table, a table leg is fixedly installed at the bottom of the welding table, a welding frame is fixedly installed at the top of the welding table, a lifting device is fixedly installed at the top of the welding frame, the lifting device includes a lifting motor, a threaded rod and a sleeve, the lifting motor is fixedly installed on the top of the welding frame, the threaded rod is fixedly installed at the output end of the lifting motor, the sleeve is slidably installed on the circumferential surface of the threaded rod, the threaded rod is threadedly connected to the sleeve, a welding gun is fixedly installed on the circumferential surface of the sleeve, a slow conveying device is provided on the top of the welding table, a clamping device is provided on the welding table, and a collecting device is provided on the top of the welding table;
[0007] Wherein, the slow conveying device includes a transmission motor, a No. 1 transmission shaft, a friction disk, a No. 2 transmission shaft, a transmission belt, a conveyor belt and a No. 1 protrusion, the transmission motor is fixedly installed at the bottom of the welding table, the No. 1 transmission shaft is fixedly installed at the output end of the transmission motor, the friction disk is fixedly installed at the end of the No. 1 transmission shaft away from the transmission motor, the No. 2 transmission shaft is rotatably installed on the top of the welding table, the No. 1 transmission shaft is connected to the No. 2 transmission shaft through the transmission belt, the conveyor belt is fixedly installed on the circumferential surface of the No. 2 transmission shaft, the No. 1 protrusion is fixedly installed at the end of the conveyor belt away from the No. 2 transmission shaft, and the No. 1 protrusion is driven by the rotation of the conveyor belt to start moving, and the conveyor belt rotates to start conveying the cable bridge to the middle. The cable bridge does not need to be manually conveyed by the staff, which improves the work efficiency and increases the safety, so as to prevent the staff from manually conveying the cable bridge, which may cause unexpected dangers during the conveying period. The No. 1 protrusion arranged on the top of the conveyor belt increases the friction on the cable bridge during transportation, so as to prevent the smooth conveyor belt from having insufficient friction when conveying the cable bridge, resulting in slow transportation or transportation failure.
[0008] According to the above technical scheme, the slow conveying device also includes a deceleration column, a deceleration block and an elastic retractable plate. The deceleration column is fixedly mounted on one end of the No. 2 transmission shaft close to the transmission belt, the deceleration block is fixedly mounted inside the welding table, and the elastic retractable plate is fixedly mounted inside the deceleration column. The elastic retractable plate is driven by the deceleration column to start rotating. When the elastic retractable plate rotates, it contacts with the deceleration block. Under the squeezing of the deceleration block, the elastic retractable plate shrinks toward the inside of the deceleration column. Under continuous rotation, the elastic retractable plate keeps in contact with the deceleration block, and the elastic retractable plate keeps shrinking to achieve the purpose of deceleration, thereby slowing down the conveying speed of the conveyor belt to prevent the cable tray from colliding and being damaged due to excessive conveying speed of the conveyor belt.
[0009] The support frame is fixedly mounted on the top of the welding platform, and the welding block is slidably mounted on the bottom of the welding platform.
[0010] According to the above technical scheme, the clamping device also includes the No. 1 hydraulic cylinder, No. 1 hydraulic push plate, No. 1 hydraulic push rod, No. 2 hydraulic cylinder, No. 2 hydraulic push plate and No. 2 hydraulic push rod, the No. 1 hydraulic cylinder is fixedly installed on the left side of the push plate, the No. 1 hydraulic push plate is slidably installed on the inner wall of the No. 1 hydraulic cylinder, the No. 1 hydraulic push rod is fixedly installed on the end of the telescopic column close to the push plate, the No. 2 hydraulic cylinder is fixedly installed on the top of the bracket, the No. 2 hydraulic push plate is slidably installed on the inner wall of the No. 2 hydraulic cylinder, and the No. 2 hydraulic push rod is fixedly installed on the end of the No. 2 hydraulic push plate close to the welding frame, and the movement of the push block drives the L-shaped clamping rod to start moving. The movement of the L-shaped clamping rod releases the limit on the welding gun, so that the welding gun can start welding only after the push plate clamps the cable tray, which improves the safety of welding to prevent the staff from accidentally touching it before clamping, causing danger.
[0011] According to the above technical solution, the clamping device also includes a push block, a fixed plate and an L-shaped clamping rod. The push block is fixedly installed on the end of the No. 2 hydraulic push rod away from the No. 2 hydraulic push plate, and the fixed plate is fixedly installed on the top of the bracket. The L-shaped clamping rod slides through the fixed plate, and the movement of the push block drives the L-shaped clamping rod to start moving. The movement of the L-shaped clamping rod releases the limit on the welding gun, so that the welding gun can start welding only after the push plate clamps the cable tray, which improves the safety of welding and prevents danger caused by accidental touch by the staff before clamping.
[0012] According to the above technical solution, the No. 1 hydraulic cylinder is connected to the No. 2 hydraulic cylinder through a hydraulic pipe, the side of the L-shaped clamping rod in contact with the push block is set as an inclined surface, a No. 1 spring is provided between the push plate and the clamping plate, and a No. 2 spring is provided between the L-shaped clamping rod and the fixed plate. The movement of the push block drives the L-shaped clamping rod to start moving, and the movement of the L-shaped clamping rod releases the limitation on the welding gun, so that the welding gun can start welding only after the push plate clamps the cable tray, which improves the safety of welding and prevents danger caused by accidental touch by the staff before clamping.
[0013] According to the above technical scheme, the collecting device includes a fixed rod, a collecting box, a No. 3 rotating shaft, a rotating plate, a No. 2 protrusion and a knocking hammer. The fixed rod is fixedly installed on one end of the clamping plate close to the welding frame, the collecting box is fixedly installed on the end of the fixed rod away from the clamping plate, the No. 3 rotating shaft is fixedly installed on the front of the collecting box, the rotating plate is rotatably installed on the circumferential surface of the No. 3 rotating shaft, the No. 2 protrusion is fixedly installed on the bottom left side of the rotating plate, and the knocking hammer is fixedly installed on the top right side of the rotating plate. When the plate starts to move, the fixed rod is driven to move, and the movement of the fixed rod drives the collecting box to move. When the collecting box moves to the bottom of the cable tray, it can catch the fallen welding slag during welding to make collection more convenient, so as to prevent the welding slag from falling on the welding table during welding and causing trouble in cleaning after welding.
[0014] According to the above technical solution, the collecting device also includes a bottom plate and a No. 3 protrusion, the bottom plate is fixedly installed inside the welding table, the No. 3 protrusion is fixedly installed on the top of the bottom plate, and a No. 3 spring is provided between the rotating plate and the collecting box. By sliding the No. 2 protrusion upward, the end of the rotating plate close to the striking hammer is continuously swung up and down, so that the striking hammer continuously strikes the cable tray when it is under the cable tray, so that the cable tray releases the internal stress before and after welding, so as to prevent the stress inside the cable tray from not being released before and after welding, resulting in fractures in the welding parts.
[0015] The present invention provides a welding device for a cable tray, which has the following beneficial effects:
[0016] (1) The invention drives the No. 1 protrusion to start moving by the rotation of the conveyor belt, and the conveyor belt starts to transport the cable tray to the middle. The staff does not need to manually transport the cable tray, which improves work efficiency and safety, and prevents the staff from manually transporting the cable tray, which may cause accidents and dangers during transportation. The No. 1 protrusion set on the top of the conveyor belt increases the friction on the cable tray during transportation, so as to prevent the smooth conveyor belt from having insufficient friction when transporting the cable tray, resulting in slow transportation or failure. The elastic retractable plate starts to rotate through the deceleration column. When the elastic retractable plate rotates, it contacts the deceleration block. Under the pressure of the deceleration block, the elastic retractable plate shrinks toward the inside of the deceleration column. Under continuous rotation, the elastic retractable plate keeps in contact with the deceleration block, and the elastic retractable plate keeps shrinking to achieve the purpose of deceleration, so as to slow down the conveying speed of the conveyor belt, so as to prevent the cable tray from colliding and being damaged due to excessive conveying speed of the conveyor belt.
[0017] (2) In the present invention, the movement of the telescopic column drives the clamping plate to start moving. After the clamping plate moves and contacts the cable tray, it continuously clamps the cable tray so that the cable tray will not move excessively or shake during the subsequent welding process, thereby preventing the cable tray from moving excessively or shaking during the welding process and causing welding failure. The movement of the push block drives the L-shaped clamping rod to start moving. The movement of the L-shaped clamping rod releases the limit on the welding gun, so that the welding gun can start welding only after the push plate clamps the cable tray, thereby improving the safety of welding and preventing danger caused by accidental touch by the staff before clamping.
[0018] (3) The invention drives the fixing rod to move when the plate starts to move, and the movement of the fixing rod drives the collecting box to move. When the collecting box moves to the bottom of the cable tray, it can catch the fallen welding slag during welding, making collection more convenient, so as to prevent the welding slag from falling on the welding table during welding and causing trouble in cleaning after welding. The second protrusion slides upward to make the rotating plate close to the hammer to swing up and down continuously, so that the hammer continuously strikes the cable tray when it is under the cable tray, so that the cable tray releases the internal stress before and after welding, so as to prevent the stress inside the cable tray from not being released before and after welding, resulting in fractures in the welding parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic cross-sectional view of the structure of the slow-speed conveying device of the present invention;
[0021] Figure 3 It is a schematic cross-sectional view of the deceleration column and deceleration block structure of the present invention;
[0022] Figure 4 It is a schematic cross-sectional view of the structure of the clamping device of the present invention;
[0023] Figure 5 This is a schematic diagram of the structure of the moving block and the sliding block of the present invention;
[0024] Figure 6 This is a schematic diagram of the structure of the collecting device of the present invention;
[0025] Figure 7 For the present invention Figure 4 A schematic diagram of the structure enlargement of part A;
[0026] Figure 8 For the present invention Figure 4 A schematic diagram of the structure of part B in the middle is enlarged;
[0027] Fig. 9 For the present invention Figure 6 Schematic diagram of the enlarged structure of part C in the middle.
[0028] In the figure: 1, welding table; 101, table legs; 102, welding frame; 103, lifting device; 104, welding gun; 201, transmission motor; 202, No. 1 transmission shaft; 203, friction plate; 204, No. 2 transmission shaft; 205, transmission belt; 206, conveyor belt; 207, No. 1 bump; 208, deceleration column; 209, deceleration block; 210, elastic telescopic plate; 301, bracket; 302, moving block; 303, No. 1 rotating shaft; 304, slide rail; 305, slider; 306, No. 2 rotating shaft; 307, rotating rod; 308, Vertical rod; 309, push plate; 310, telescopic column; 311, clamp; 312, U-shaped pull rod; 313, hydraulic cylinder No. 1; 314, hydraulic push plate No. 1; 315, hydraulic push rod No. 1; 316, hydraulic cylinder No. 2; 317, hydraulic push plate No. 2; 318, hydraulic push rod No. 2; 319, push block; 320, fixed plate; 321, L-shaped clamping rod; 401, fixed rod; 402, collection box; 403, rotating shaft No. 3; 404, rotating plate; 405, protrusion No. 2; 406, knock hammer; 407, bottom plate; 408, protrusion No. 3. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 9, one embodiment of the present invention is: a welding device for a cable tray includes a welding table 1, a table leg 101 is fixedly installed at the bottom of the welding table 1, a welding frame 102 is fixedly installed on the top of the welding table 1, a lifting device 103 is fixedly installed on the top of the welding frame 102, the lifting device 103 includes a lifting motor, a threaded rod and a sleeve, the lifting motor is fixedly installed on the top of the welding frame 102, the threaded rod is fixedly installed on the output end of the lifting motor, the sleeve is slidably installed on the circumferential surface of the threaded rod, the threaded rod is threadedly connected to the sleeve, a welding gun 104 is fixedly installed on the circumferential surface of the sleeve, and a slow conveying device is provided on the top of the welding table 1;
[0031] The slow-speed conveying device includes a transmission motor 201, a No. 1 transmission shaft 202, a friction disc 203, a No. 2 transmission shaft 204, a transmission belt 205, a conveyor belt 206 and a No. 1 bump 207. The transmission motor 201 is fixedly mounted at the bottom of the welding table 1, the No. 1 transmission shaft 202 is fixedly mounted at the output end of the transmission motor 201, the friction disc 203 is fixedly mounted at one end of the No. 1 transmission shaft 202 away from the transmission motor 201, the No. 2 transmission shaft 204 is rotatably mounted on the top of the welding table 1, the No. 1 transmission shaft 202 is connected to the No. 2 transmission shaft 204 through the transmission belt 205, and the conveyor belt 206 is fixedly mounted on the No. 2 transmission shaft 204. The circumferential surface of the conveyor belt 206 is fixedly mounted at one end of the conveyor belt 206 away from the No. 2 transmission shaft 204. The No. 1 projection 207 is driven to move by the rotation of the conveyor belt 206. The conveyor belt 206 rotates and starts to transport the cable tray to the middle, eliminating the need for workers to manually transport the cable tray, which improves work efficiency and increases safety, to prevent workers from manually transporting the cable tray, which may cause unexpected dangers during transportation. The No. 1 projection 207 set on the top of the conveyor belt 206 increases the friction on the cable tray during transportation, to prevent slow transportation or transportation failure due to insufficient friction of the smooth conveyor belt when transporting the cable tray.
[0032] The slow-down conveying device also includes a deceleration column 208, a deceleration block 209 and an elastic retractable plate 210. The deceleration column 208 is fixedly mounted on one end of the No. 2 transmission shaft 204 close to the transmission belt 205, the deceleration block 209 is fixedly mounted inside the welding table 1, and the elastic retractable plate 210 is fixedly mounted inside the deceleration column 208. The elastic retractable plate 210 is driven by the deceleration column 208 to start rotating. When the elastic retractable plate 210 rotates, it contacts with the deceleration block 209. Under the squeezing of the deceleration block 209, the elastic retractable plate 210 contracts toward the deceleration column 208. Under continuous rotation, the elastic retractable plate 210 is in continuous contact with the deceleration block 209, and the elastic retractable plate 210 continuously contracts to achieve the purpose of deceleration, thereby slowing down the conveying speed of the conveyor belt 206 to prevent the conveying speed of the conveyor belt 206 from being too fast, causing the cable tray to collide and be damaged.
[0033] When the present embodiment is working, the worker places the cable tray on the top of the welding table 1, and then starts the transmission motor 201 so that the transmission motor 201 drives the No. 1 transmission shaft 202 to start rotating, the No. 1 transmission shaft 202 rotates to drive the transmission belt 205 to start rotating, the No. 2 transmission shaft 204 rotates to drive the conveyor belt 206 to start rotating, the conveyor belt 206 rotates to drive the No. 1 protrusion 207 to start moving, and the conveyor belt 206 rotates to start conveying the cable tray to the middle, which does not require the worker to manually transport the cable tray, improves work efficiency and increases safety, so as to prevent the worker from manually transporting the cable tray, which may cause accidents and dangers during transportation. The No. 1 protrusion 207 set on the top of the conveyor belt 206 Block 207 increases the friction force on the cable tray during transportation to prevent slow transportation or transportation failure due to insufficient friction of the smooth conveyor belt when transporting the cable tray; when the No. 2 transmission shaft 204 starts to rotate, it drives the deceleration column 208 to start rotating, and the deceleration column 208 drives the elastic retractable plate 210 to start rotating. When the elastic retractable plate 210 rotates, it contacts with the deceleration block 209. Under the squeezing of the deceleration block 209, the elastic retractable plate 210 shrinks toward the inside of the deceleration column 208. Under continuous rotation, the elastic retractable plate 210 continues to contact with the deceleration block 209, and the elastic retractable plate 210 continues to shrink to achieve the purpose of deceleration, so as to slow down the conveying speed of the conveyor belt 206 to prevent the conveying speed of the conveyor belt 206 from being too fast, causing the cable tray to collide and be damaged.
[0034] See also Figure 1-Figure 9On the basis of the above embodiment, in another embodiment of the present invention, the welding table 1 is provided with a clamping device, and a collecting device is provided on the top of the welding table 1. The clamping device includes a bracket 301, a moving block 302, a first rotating shaft 303, a slide rail 304, a slider 305, a second rotating shaft 306, a rotating rod 307, a vertical rod 308, a push plate 309, a telescopic column 310, a clamping plate 311 and a U-shaped pull rod 312. The bracket 301 is fixedly mounted on the top of the welding table 1, the moving block 302 is slidably mounted on the bottom of the bracket 301, the first rotating shaft 303 is fixedly mounted on the bottom of the moving block 302, the slide rail 304 is fixedly mounted on the bottom of the bracket 301, the slider 305 is slidably mounted on the bottom of the slide rail 304, the second rotating shaft 306 is fixedly mounted on the bottom of the slider 305, and the rotating rod 307 is close to the moving block 302. One end of the moving block 302 is rotatably mounted on the circumferential surface of the No. 1 rotating shaft 303, the end of the rotating rod 307 close to the slider 305 is rotatably mounted on the circumferential surface of the No. 2 rotating shaft 306, the vertical rod 308 is fixedly mounted on the bottom of the slider 305, the push plate 309 is fixedly mounted on the bottom of the vertical rod 308, the telescopic column 310 slides through the push plate 309, the clamping plate 311 is fixedly mounted on the end of the telescopic column 310 away from the push plate 309, and the U-shaped pull rod 312 is fixedly mounted on the top of the moving block 302. The movement of the telescopic column 310 drives the clamping plate 311 to start moving. After the clamping plate 311 moves and contacts the cable tray, it continuously clamps the cable tray so that the cable tray will not move or shake excessively during the subsequent welding process, so as to prevent the cable tray from moving or shaking excessively during the welding process and causing welding failure.
[0035] The clamping device also includes a No. 1 hydraulic cylinder 313, a No. 1 hydraulic push plate 314, a No. 1 hydraulic push rod 315, a No. 2 hydraulic cylinder 316, a No. 2 hydraulic push plate 317 and a No. 2 hydraulic push rod 318. The No. 1 hydraulic cylinder 313 is fixedly mounted on the left side of the push plate 309, the No. 1 hydraulic push plate 314 is slidably mounted on the inner wall of the No. 1 hydraulic cylinder 313, the No. 1 hydraulic push rod 315 is fixedly mounted on one end of the telescopic column 310 close to the push plate 309, and the No. 2 hydraulic cylinder 316 is fixedly mounted on the top of the bracket 301. The No. 2 hydraulic push plate 317 is slidably installed on the inner wall of the No. 2 hydraulic cylinder 316, and the No. 2 hydraulic push rod 318 is fixedly installed on one end of the No. 2 hydraulic push plate 317 close to the welding frame 102. The push block 319 moves to drive the L-shaped clamping rod 321 to start moving. The movement of the L-shaped clamping rod 321 releases the limit on the welding gun 104, so that the welding gun 104 can start welding only after the push plate 309 clamps the cable tray, which improves the safety of welding and prevents the staff from accidentally touching it before clamping, causing danger.
[0036] The clamping device also includes a push block 319, a fixed plate 320 and an L-shaped clamping rod 321. The push block 319 is fixedly installed on the end of the No. 2 hydraulic push rod 318 away from the No. 2 hydraulic push plate 317. The fixed plate 320 is fixedly installed on the top of the bracket 301. The L-shaped clamping rod 321 slides through the fixed plate 320. The movement of the push block 319 drives the L-shaped clamping rod 321 to start moving. The movement of the L-shaped clamping rod 321 releases the limit on the welding gun 104, so that the welding gun 104 can start welding only after the push plate 309 clamps the cable tray, which improves the safety of welding and prevents danger caused by accidental touch by the staff before clamping.
[0037] The No. 1 hydraulic cylinder 313 is connected to the No. 2 hydraulic cylinder 316 through a hydraulic pipe. The side of the L-shaped clamping rod 321 that contacts the push block 319 is set as an inclined surface. A No. 1 spring is provided between the push plate 309 and the clamping plate 311, and a No. 2 spring is provided between the L-shaped clamping rod 321 and the fixed plate 320. The movement of the push block 319 drives the L-shaped clamping rod 321 to start moving. The movement of the L-shaped clamping rod 321 releases the limit on the welding gun 104, so that the welding gun 104 can start welding only after the push plate 309 clamps the cable tray, which improves the safety of welding and prevents danger caused by accidental touch by the staff before clamping.
[0038] The collecting device includes a fixed rod 401, a collecting box 402, a third rotating shaft 403, a rotating plate 404, a second protrusion 405 and a knocking hammer 406. The fixed rod 401 is fixedly mounted on one end of the clamping plate 311 close to the welding frame 102, the collecting box 402 is fixedly mounted on the end of the fixed rod 401 away from the clamping plate 311, the third rotating shaft 403 is fixedly mounted on the front of the collecting box 402, the rotating plate 404 is rotatably mounted on the circumferential surface of the third rotating shaft 403, the second protrusion 405 is fixedly mounted on the left bottom of the rotating plate 404, and the knocking hammer 406 is fixedly mounted on the right top of the rotating plate 404. When the plate 309 starts to move, the fixed rod 401 is driven to move, and the movement of the fixed rod 401 drives the collecting box 402 to move. When the collecting box 402 moves to the bottom of the cable tray, it can catch the fallen welding slag during welding, making collection more convenient, so as to prevent the welding slag from falling on the welding table 1 during welding, which is troublesome to clean up after welding.
[0039] The collecting device also includes a bottom plate 407 and a No. 3 protrusion 408. The bottom plate 407 is fixedly installed inside the welding table 1, and the No. 3 protrusion 408 is fixedly installed on the top of the bottom plate 407. A No. 3 spring is provided between the rotating plate 404 and the collecting box 402. The No. 2 protrusion 405 slides upward to make the rotating plate 404 close to the end of the hammer 406 to swing up and down continuously, so that the hammer 406 continuously strikes the cable tray when it is under the cable tray, so that the cable tray releases the internal stress before and after welding, so as to prevent the stress inside the cable tray from not being released before and after welding, resulting in fractures in the welding parts.
[0040] When the present embodiment is working, when the conveyor belt 206 starts to rotate and convey, it drives the No. 1 protrusion 207 to start moving, the No. 1 protrusion 207 moves to push the U-shaped pull rod 312 to start moving, the U-shaped pull rod 312 moves to drive the moving block 302 to start moving, the moving block 302 moves to drive the No. 1 rotating shaft 303 to start moving, the No. 1 rotating shaft 303 moves to drive the rotating rod 307 to start moving, the rotating rod 307 moves to pull the No. 2 rotating shaft 306 to start moving, the No. 2 rotating shaft 306 moves to drive the slider 305 to slide on the slide rail 304, the slider 305 slides to drive the vertical rod 308 to start moving, the vertical rod 308 moves to drive the push plate 309 to start moving, the push plate 309 moves to drive the telescopic column 310 to start moving, the telescopic column 310 moves to drive the clamping plate 311 to start moving, the clamping plate 311 moves and continuously clamps the cable tray after contacting the cable tray so that the cable tray will not move or shake excessively during the subsequent welding process to prevent the cable tray from being welded. Excessive movement or shaking during the process may cause welding failure; when the clamping plate 311 stops moving after contacting the cable tray, the push plate 309 continues to move and continues to clamp, so that the telescopic column 310 pushes the No. 1 hydraulic push plate 314 to start moving, and the No. 1 hydraulic push plate 314 moves to push the liquid inside the No. 1 hydraulic cylinder 313 to flow to the No. 2 hydraulic cylinder 316 through the hydraulic pipe. After the liquid flows to the No. 2 hydraulic cylinder 316, it continues to squeeze the No. 2 hydraulic push plate 317 to start moving. The No. 2 hydraulic push plate 317 moves to push the No. 2 hydraulic push rod 318 to start moving, and the No. 2 hydraulic push rod 318 moves to drive the push block 319 to start moving, and the push block 319 moves to drive the L-shaped clamping rod 321 to start moving. The L-shaped clamping rod 321 moves to release the limit on the welding gun 104, so that the push plate 309 can start welding after clamping the cable tray, which improves the safety of welding to prevent the staff from accidentally touching it when it is not clamped.
[0041] When the push plate 309 starts to move, it drives the fixed rod 401 to move, and the fixed rod 401 moves to drive the collecting box 402 to move. When the collecting box 402 moves to the bottom of the cable tray, it can catch the fallen welding slag during welding, making collection more convenient, so as to prevent the welding slag from falling on the welding table 1 during welding, and the trouble of cleaning after welding is prevented; the collection box 402 moves to drive the third rotating shaft 403 to move, and the third rotating shaft 403 moves to drive the rotating plate 404 to move, and the rotating plate 404 moves to drive the second protrusion 405 to move, and the second protrusion 405 moves to contact the third protrusion 408 on the top of the bottom plate 407 so that the second protrusion 405 slides upward continuously, and the second protrusion 405 slides upward to make the rotating plate 404 close to the end of the knocking hammer 406 constantly swing up and down, so that the knocking hammer 406 constantly knocks the cable tray under the cable tray so that the cable tray releases the internal stress before and after welding, so as to prevent the stress inside the cable tray from being released before and after welding, resulting in fracture of the welding part.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for a cable tray, comprising a welding table (1), characterized in that: The bottom of the welding table (1) is fixedly mounted with a table leg (101); the top of the welding table (1) is fixedly mounted with a welding frame (102); the top of the welding frame (102) is fixedly mounted with a lifting device (103); the lifting device (103) comprises a lifting motor, a threaded rod and a sleeve; the lifting motor is fixedly mounted on the top of the welding frame (102); the threaded rod is fixedly mounted on the output end of the lifting motor; the sleeve is slidably mounted on the circumferential surface of the threaded rod; the threaded rod is threadedly connected to the sleeve; a welding gun (104) is fixedly mounted on the circumferential surface of the sleeve; a slow-speed conveying device is arranged on the top of the welding table (1); the welding table (1) is provided with a clamping device; and the top of the welding table (1) is provided with a collecting device; The slow-speed conveying device comprises a transmission motor (201), a No. 1 transmission shaft (202), a friction disc (203), a No. 2 transmission shaft (204), a transmission belt (205), a conveyor belt (206) and a No. 1 projection (207); the transmission motor (201) is fixedly mounted on the bottom of the welding table (1); the No. 1 transmission shaft (202) is fixedly mounted on the output end of the transmission motor (201); the friction disc (203) is fixedly mounted on an end of the No. 1 transmission shaft (202) away from the transmission motor (201); the No. 2 transmission shaft (204) is rotatably mounted on the top of the welding table (1); the No. 1 transmission shaft (202) is transmission-connected to the No. 2 transmission shaft (204) via the transmission belt (205); the conveyor belt (206) is fixedly mounted on the circumferential surface of the No. 2 transmission shaft (204); and the No. 1 projection (207) is fixedly mounted on an end of the conveyor belt (206) away from the No. 2 transmission shaft (204); The slow-speed conveying device further comprises a deceleration column (208), a deceleration block (209) and an elastic telescopic plate (210), wherein the deceleration column (208) is fixedly mounted on one end of the second transmission shaft (204) close to the transmission belt (205), the deceleration block (209) is fixedly mounted inside the welding table (1), and the elastic telescopic plate (210) is fixedly mounted inside the deceleration column (208).
2. A welding device for a cable tray according to claim 1, characterized in that: The clamping device comprises a bracket (301), a moving block (302), a first rotating shaft (303), a slide rail (304), a slider (305), a second rotating shaft (306), a rotating rod (307), a vertical rod (308), a push plate (309), a telescopic column (310), a clamping plate (311) and a U-shaped pull rod (312), wherein the bracket (301) is fixedly mounted on the top of the welding table (1), the moving block (302) is slidably mounted on the bottom of the bracket (301), the first rotating shaft (303) is fixedly mounted on the bottom of the moving block (302), the slide rail (304) is fixedly mounted on the bottom of the bracket (301), the slider (305) is slidably mounted on the bottom of the slide rail (304), and the The second rotating shaft (306) is fixedly mounted on the bottom of the slider (305); one end of the rotating rod (307) close to the moving block (302) is rotatably mounted on the circumferential surface of the first rotating shaft (303); one end of the rotating rod (307) close to the slider (305) is rotatably mounted on the circumferential surface of the second rotating shaft (306); the vertical rod (308) is fixedly mounted on the bottom of the slider (305); the push plate (309) is fixedly mounted on the bottom of the vertical rod (308); the telescopic column (310) slides through the push plate (309); the clamping plate (311) is fixedly mounted on one end of the telescopic column (310) away from the push plate (309); and the U-shaped pull rod (312) is fixedly mounted on the top of the moving block (302).
3. A welding device for a cable tray according to claim 2, characterized in that: The clamping device also includes a No. 1 hydraulic cylinder (313), a No. 1 hydraulic push plate (314), a No. 1 hydraulic push rod (315), a No. 2 hydraulic cylinder (316), a No. 2 hydraulic push plate (317) and a No. 2 hydraulic push rod (318), wherein the No. 1 hydraulic cylinder (313) is fixedly mounted on the left side of the push plate (309), the No. 1 hydraulic push plate (314) is slidably mounted on the inner wall of the No. 1 hydraulic cylinder (313), the No. 1 hydraulic push rod (315) is fixedly mounted on one end of the telescopic column (310) close to the push plate (309), the No. 2 hydraulic cylinder (316) is fixedly mounted on the top of the bracket (301), the No. 2 hydraulic push plate (317) is slidably mounted on the inner wall of the No. 2 hydraulic cylinder (316), and the No. 2 hydraulic push rod (318) is fixedly mounted on one end of the No. 2 hydraulic push plate (317) close to the welding frame (102).
4. A welding device for a cable tray according to claim 3, characterized in that: The clamping device further comprises a push block (319), a fixing plate (320) and an L-shaped clamping rod (321); the push block (319) is fixedly mounted on an end of the second hydraulic push rod (318) away from the second hydraulic push plate (317); the fixing plate (320) is fixedly mounted on the top of the bracket (301); and the L-shaped clamping rod (321) slides through the fixing plate (320).
5. A welding device for a cable tray according to claim 4, characterized in that: The No. 1 hydraulic cylinder (313) is connected to the No. 2 hydraulic cylinder (316) via a hydraulic pipe, a surface of the L-shaped clamping rod (321) in contact with the push block (319) is arranged as an inclined surface, a No. 1 spring is arranged between the push plate (309) and the clamping plate (311), and a No. 2 spring is arranged between the L-shaped clamping rod (321) and the fixing plate (320).
6. A welding device for a cable tray according to claim 2, characterized in that: The collecting device comprises a fixed rod (401), a collecting box (402), a third rotating shaft (403), a rotating plate (404), a second protrusion (405) and a knocking hammer (406), wherein the fixed rod (401) is fixedly mounted on one end of the clamping plate (311) close to the welding frame (102), the collecting box (402) is fixedly mounted on one end of the fixed rod (401) away from the clamping plate (311), the third rotating shaft (403) is fixedly mounted on the front of the collecting box (402), the rotating plate (404) is rotatably mounted on the circumferential surface of the third rotating shaft (403), the second protrusion (405) is fixedly mounted on the left bottom of the rotating plate (404), and the knocking hammer (406) is fixedly mounted on the right top of the rotating plate (404).
7. A welding device for a cable tray according to claim 6, characterized in that: The collecting device further comprises a bottom plate (407) and a No. 3 protrusion (408), wherein the bottom plate (407) is fixedly mounted inside the welding table (1), the No. 3 protrusion (408) is fixedly mounted on the top of the bottom plate (407), and a No. 3 spring is provided between the rotating plate (404) and the collecting box (402).
Citation Information
Patent Citations
Welding device for special cable bridge
CN221363380U
Welding device for cable bridge
CN221639944U
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