Laminated glass forming device

By designing an automated laminated glass molding device, using electric push rods and servo motors to drive the blades and suction cups for cutting, the problem of scratches on the glass surface and low production efficiency caused by unskilled manual cutting is solved, and efficient and stable laminated glass is achieved Production.

CN222329261UActive Publication Date: 2025-01-10海控三鑫昊扬玻璃(江门)有限公司
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Patent Information

Application Number
CN202420906008.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-10
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the existing laminated glass production process, artificial cutting films are not proficient in causing scratches on the glass surface, which is time-consuming and labor-intensive, and the glass is wide and difficult to cut smoothly, affecting product quality and production efficiency, and easily damaging the desktop.

Method used

A laminated glass forming device is designed, including table plates, lifting components, power components and rotating components. The blades and suction cups are driven by electric push rods, servo motors and drive motors to ensure smooth and symmetrical glass cutting, avoiding manual labor. Inaccuracy of operation.

Benefits of technology

Automatic cutting is realized, avoiding scratches on the glass surface, improving production efficiency and product quality, reducing damage to the desktop, and simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laminated glass forming device, which relates to the field of laminated glass and comprises a table plate, mounting plates are fixedly connected to two sides of the upper surface of the table plate, lifting components are fixedly connected to two ends of the upper surface of each mounting plate, and a power component is fixedly connected to one side of each lifting component. By means of the lifting assembly, the power assembly and the cutting assemblies, after the glass assembly is arranged above the rotating assembly, the electric push rod is started, the top plate is driven to descend, the blade is flush with the two sides of the glass assembly, then the servo motor is started by an external power source, and the cutting assemblies are arranged on the two sides of the glass assembly. The first transmission rod drives the positive and negative threaded rod to rotate, the connecting block drives the electromagnetic rail to move left and right, the blade is attached to the two sides of the glass assembly, then the sliding block slides in the electromagnetic rail, the blade is driven to cut the adhesive film, operation is easy, cutting is smoother, and the situation that the surface of glass is scratched due to unskilled manual work is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of laminated glass, in particular to a laminated glass forming device. Background Art

[0002] Laminated glass is a composite glass product made of two or more pieces of glass, through PVB film or EVA film, and processed by high temperature and high pressure technology. Its production process is generally to clean the glass first, then lay PVB film between the two glasses, cut off the excess film, and then roll it to make the glass form a high temperature and high pressure environment, followed by vacuum packaging, edge sealing, vacuuming, and finally putting it into an autoclave to bond it.

[0003] In the prior art, the excess film is mostly cut manually. If the technique is not proficient, it is easy to cause scratches on the glass surface, affecting product quality, and it is time-consuming and labor-intensive, affecting production efficiency. At the same time, the glass is often placed directly on a flat table for cutting, which is easy to damage the table. Moreover, the glass is often wide. When it is necessary to cut the two ends, the distance that can be touched by manual labor is limited. It is often cut from the middle to the two sides in two times. At this time, it is easy to make the cutting of the middle part uneven.

[0004] To this end, we proposed a laminated glass forming device. Utility Model Content

[0005] The utility model provides a laminated glass forming device.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a laminated glass forming device, comprising a table top, both sides of the upper surface of the table top are fixedly connected to mounting plates, both ends of the upper surface of the mounting plate are fixedly connected to lifting components, one side of the lifting component is fixedly connected to a power component, both sides of the outer surface of the power component are threadedly connected to cutting components, the middle part of the lower surface of the table top is fixedly connected to a rotating component, and the upper surface of the rotating component is overlapped with a glass component;

[0007] The cutting assembly includes a connecting block, a threaded opening is provided on one side of the connecting block, the internal thread of the threaded opening is threadedly connected to one side of the outer surface of the power assembly, an electromagnetic rail is fixedly connected to the lower surface of the connecting block, a slider is slidably connected to the inside of the electromagnetic rail, a blade is fixedly connected to the lower surface of the slider, and both sides of the upper surface of the electromagnetic rail are fixedly connected to limit blocks.

[0008] Preferably, the lifting assembly includes an electric push rod, the lower surface of which is fixedly connected to one side of the upper surface of the mounting plate, the top end of the electric push rod is fixedly connected to a top plate, and both sides of the upper surface of the top plate are fixedly connected to fixed blocks; starting the electric push rod drives the top plate to rise, so that the blade is away from the rotating assembly, thereby facilitating the placement of the glass assembly above the rotating assembly.

[0009] Preferably, the power assembly includes a first motor box, one side of the first motor box is fixedly connected to one side of the fixed block, a servo motor is fixedly installed inside the first motor box, the output end of the servo motor is splined to the first transmission rod, and one end of the first transmission rod is fixedly connected to the forward and reverse threaded rod; the servo motor is started by an external power supply, and the forward and reverse threaded rod is driven to rotate by the first transmission rod, and the connecting block drives the electromagnetic rail to move left and right, so as to facilitate the blade to fit with both sides of the glass assembly for cutting.

[0010] Preferably, the rotating assembly includes a second motor box, the upper surface of the second motor box is fixedly connected to the middle of the lower surface of the table top, the second motor box is fixedly installed with a driving motor inside, the output end of the driving motor is splined with a second transmission rod, one end of the second transmission rod is fixedly connected to a rotating drum, the upper surface of the rotating drum is fixedly connected to a suction cup, and the outer surface of the rotating drum is fixedly connected to a limiting frame; the glass assembly is placed on the suction cup according to the limiting frame, and the suction cup adsorbs and fixes it, and the height of the limiting frame is parallel to the height of the first glass, so that the glass assembly is symmetrical on the suction cup, which is convenient for cutting by the cutting assembly and avoids damage to the desktop and increased cost consumption. At the same time, the external power supply starts the driving motor, and the rotating drum is driven to rotate through the second transmission rod, and the suction cup drives the glass assembly to rotate, so that the other two sides of the glass assembly are cut, and cutting is convenient.

[0011] Preferably, the glass assembly includes a first glass, the lower surface of which overlaps the upper surface of the suction cup, the upper surface of which is overlapped with an adhesive film, and the upper surface of the adhesive film overlaps with a second glass; the first glass, the adhesive film and the second glass are overlapped in sequence, and after being rolled, vacuum-packed, edge-sealed, vacuumized, and finally placed in an autoclave for bonding, laminated glass can be formed.

[0012] Preferably, a slide groove is provided in the middle of the upper surface of the top plate, and the number of the slide grooves is three, one of which is adapted to the connecting block, and the other two are adapted to the limiting blocks; the slide groove is convenient for limiting the connecting block and the limiting block respectively, and is used for left and right parallel sliding on the top plate.

[0013] Preferably, a leg is fixedly connected to the edge of the lower surface of the table top, and an anti-slip sleeve is sleeved on the bottom end of the outer surface of the leg; the leg places the table top at a suitable height to facilitate operation by the operator, and the anti-slip sleeve increases the friction between the leg and the ground, thereby improving its placement stability.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model sets the glass component above the rotating component through the lifting component, the power component and the cutting component, starts the electric push rod to drive the top plate to descend, so that the blade is flush with the two sides of the glass component, and then starts the servo motor with an external power supply, drives the positive and negative threaded rods to rotate through the first transmission rod, and drives the electromagnetic rail to move left and right through the connecting block, so that the blade fits the two sides of the glass component, and then makes the slider slide in the electromagnetic rail to drive the blade to cut the film. The operation is simple, the cutting is smoother, and the situation of scratches on the glass surface caused by unskilled manual work is avoided, which is beneficial to ensuring product quality, saving time and labor, and facilitating improving work efficiency.

[0016] 2. The utility model places the glass component on the suction cup according to the limit frame through the setting of the rotating component, and the suction cup adsorbs and fixes it, and the height of the limit frame is parallel to the height of the first glass, so that the glass component is symmetrical on the suction cup, which is convenient for cutting by the cutting component and avoids damage to the desktop and increased cost consumption. At the same time, the external power supply starts the driving motor, drives the rotating drum to rotate through the second transmission rod, and drives the glass component to rotate by the suction cup, so that the other two sides of the glass component are cut, and cutting is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the lifting assembly structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the power assembly structure of the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the rotating assembly of the utility model.

[0021] In the figure: 1. table top; 2. mounting plate; 3. lifting assembly; 301. electric push rod; 302. top plate; 303. fixing block; 4. power assembly; 401. first motor box; 402. servo motor; 403. first transmission rod; 404. positive and negative threaded rod; 5. cutting assembly; 501. connecting block; 502. electromagnetic rail; 503. slider; 504. blade; 505. limit block; 6. rotating assembly; 601. second motor box; 602. driving motor; 603. second transmission rod; 604. rotating drum; 605. suction cup; 606. limit frame; 7. glass assembly; 701. first glass; 702. film; 703. second glass. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1

[0024] See also Figure 1-4 , a laminated glass forming device shown in the figure includes a table top 1, both sides of the upper surface of the table top 1 are fixedly connected to a mounting plate 2, both ends of the upper surface of the mounting plate 2 are fixedly connected to a lifting assembly 3, one side of the lifting assembly 3 is fixedly connected to a power assembly 4, both sides of the outer surface of the power assembly 4 are threadedly connected to a cutting assembly 5, the middle part of the lower surface of the table top 1 is fixedly connected to a rotating assembly 6, and the upper surface of the rotating assembly 6 is overlapped with a glass assembly 7;

[0025] The cutting component 5 includes a connecting block 501, a threaded opening is provided on one side of the connecting block 501, the internal thread of the threaded opening is connected to one side of the outer surface of the power component 4, the lower surface of the connecting block 501 is fixedly connected to an electromagnetic rail 502, the inner sliding connection of the electromagnetic rail 502 is connected to a slider 503, the lower surface of the slider 503 is fixedly connected to a blade 504, and both sides of the upper surface of the electromagnetic rail 502 are fixedly connected to limit blocks 505.

[0026] In this embodiment: the slider 503 slides in the electromagnetic rail 502, driving the blade 504 to cut the film 702. The operation is simple, the cutting is smoother, and the situation of scratches on the glass surface caused by unskilled manual work is avoided, which is beneficial to ensuring product quality, saving time and effort, and facilitating improving work efficiency.

[0027] See also Figure 1 and Figure 2In the figure, the lifting assembly 3 includes an electric push rod 301, the lower surface of the electric push rod 301 is fixedly connected to one side of the upper surface of the mounting plate 2, the top of the electric push rod 301 is fixedly connected to a top plate 302, and both sides of the upper surface of the top plate 302 are fixedly connected to fixed blocks 303.

[0028] In this embodiment: the electric push rod 301 is started to drive the top plate 302 to rise, so that the blade 504 is away from the rotating component 6, which is convenient for placing the glass component 7 above the rotating component 6, and the fixed block 303 is convenient for supporting the positive and negative threaded rods 404.

[0029] Working principle: First, the first glass 701, the adhesive film 702 and the second glass 703 are placed on the suction cup 605 in sequence according to the limit frame 606, and the suction cup 605 adsorbs and fixes them, and the height of the limit frame 606 is parallel to the height of the first glass 701, so that the glass component 7 is symmetrical on the suction cup 605. Then, the electric push rod 301 is started to drive the top plate 302 to descend, so that the blade 504 is flush with both sides of the glass component 7, and then the servo motor 402 is started by an external power supply, and the positive and negative threaded rods 404 are driven by the first transmission rod 403. The connecting block 501 drives the electromagnetic rail 502 to move left and right, so that the blade 504 fits the two sides of the glass component 7. Secondly, the slider 503 slides in the electromagnetic rail 502 to drive the blade 504 to cut the film 702. The operation is simple, which makes the cutting smoother and avoids the situation where the glass surface is scratched by unskilled manual work. Finally, the external power supply starts the driving motor 602, and the second transmission rod 603 drives the rotating drum 604 to rotate, and the suction cup 605 drives the glass component 7 to rotate, so as to cut the other two sides of the glass component 7, which is convenient for cutting.

[0030] Example 2

[0031] See also Figure 1 and Figure 3 This embodiment further explains Example 1. In the figure, the power component 4 includes a first motor box 401, one side of the first motor box 401 is fixedly connected to one side of the fixed block 303, a servo motor 402 is fixedly installed inside the first motor box 401, the output end of the servo motor 402 is spline-connected to the first transmission rod 403, and one end of the first transmission rod 403 is fixedly connected to the forward and reverse threaded rod 404.

[0032] In this embodiment: the external power supply starts the servo motor 402, drives the forward and reverse threaded rods 404 to rotate through the first transmission rod 403, and the connecting block 501 drives the electromagnetic rail 502 to move left and right, so that the blade 504 is attached to both sides of the glass component 7, thereby cutting.

[0033] See also Figure 1 and Figure 4In the figure, the rotating component 6 includes a second motor box 601, the upper surface of the second motor box 601 is fixedly connected to the middle of the lower surface of the table top 1, a driving motor 602 is fixedly installed inside the second motor box 601, the output end of the driving motor 602 is splined to the second transmission rod 603, one end of the second transmission rod 603 is fixedly connected to a rotating drum 604, the upper surface of the rotating drum 604 is fixedly connected to a suction cup 605, and the outer surface of the rotating drum 604 is fixedly connected to a limiting frame 606.

[0034] In this embodiment: the glass assembly 7 is placed on the suction cup 605 according to the limiting frame 606, and the suction cup 605 adsorbs and fixes it, and the height of the limiting frame 606 is parallel to the height of the first glass 701, so that the glass assembly 7 is symmetrical on the suction cup 605, which is convenient for cutting by the cutting assembly 5 and avoids damage to the desktop 1 and increased cost consumption. At the same time, the external power supply starts the driving motor 602, and the second transmission rod 603 drives the rotating drum 604 to rotate, and the suction cup 605 drives the glass assembly 7 to rotate, and the other two sides of the glass assembly 7 are cut, which is convenient for cutting.

[0035] See also Figure 1 and Figure 4 In the figure, the glass assembly 7 includes a first glass 701 , the lower surface of the first glass 701 overlaps the upper surface of the suction cup 605 , the upper surface of the first glass 701 overlaps with a film 702 , and the upper surface of the film 702 overlaps with a second glass 703 .

[0036] In this embodiment, the first glass 701, the adhesive film 702 and the second glass 703 are stacked in sequence, rolled, vacuum-packed, edge-sealed, vacuumed, and finally placed in an autoclave for bonding to form a laminated glass.

[0037] Example 3

[0038] See also Figure 1 and Figure 2 In the figure, a slide groove is opened in the middle of the upper surface of the top plate 302, and the number of the slide grooves is three, one of which is adapted to the connecting block 501, and the other two slide grooves are adapted to the limiting block 505.

[0039] In this embodiment, the slide groove is convenient for limiting the connection block 501 and the limit block 505 respectively, and is used for parallel sliding left and right on the top plate 302 .

[0040] See also Figure 1 In the figure, a leg is fixedly connected to the edge of the lower surface of the table top 1, and an anti-slip sleeve is sleeved on the bottom end of the outer surface of the leg.

[0041] In this embodiment: the legs place the table top 1 at a suitable height to facilitate operation by the operator, and the anti-slip sleeves increase the friction between the legs and the ground to improve the stability of its placement.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A laminated glass forming device, characterized in that: The table top (1) comprises a mounting plate (2) fixedly connected to both sides of the upper surface of the table top (1), a lifting assembly (3) fixedly connected to both ends of the upper surface of the mounting plate (2), a power assembly (4) fixedly connected to one side of the lifting assembly (3), a cutting assembly (5) threadedly connected to both sides of the outer surface of the power assembly (4), a rotating assembly (6) fixedly connected to the middle of the lower surface of the table top (1), and a glass assembly (7) overlapped on the upper surface of the rotating assembly (6); The cutting assembly (5) comprises a connecting block (501), one side of the connecting block (501) is provided with a threaded opening, the inner thread of the threaded opening is connected to one side of the outer surface of the power assembly (4), the lower surface of the connecting block (501) is fixedly connected to an electromagnetic rail (502), the inner part of the electromagnetic rail (502) is slidably connected to a slider (503), the lower surface of the slider (503) is fixedly connected to a blade (504), and both sides of the upper surface of the electromagnetic rail (502) are fixedly connected to limit blocks (505).

2. The laminated glass forming device according to claim 1, characterized in that: The lifting assembly (3) comprises an electric push rod (301), the lower surface of the electric push rod (301) is fixedly connected to one side of the upper surface of the mounting plate (2), the top end of the electric push rod (301) is fixedly connected to a top plate (302), and both sides of the upper surface of the top plate (302) are fixedly connected to fixing blocks (303).

3. The laminated glass forming device according to claim 1, characterized in that: The power assembly (4) comprises a first motor box (401), one side of the first motor box (401) is fixedly connected to one side of a fixed block (303), a servo motor (402) is fixedly installed inside the first motor box (401), an output end of the servo motor (402) is spline-connected to a first transmission rod (403), and one end of the first transmission rod (403) is fixedly connected to a forward and reverse threaded rod (404).

4. The laminated glass forming device according to claim 1, characterized in that: The rotating assembly (6) comprises a second motor box (601), the upper surface of the second motor box (601) is fixedly connected to the middle part of the lower surface of the table top (1), a driving motor (602) is fixedly installed inside the second motor box (601), an output end of the driving motor (602) is spline-connected to a second transmission rod (603), one end of the second transmission rod (603) is fixedly connected to a rotating drum (604), the upper surface of the rotating drum (604) is fixedly connected to a suction cup (605), and the outer surface of the rotating drum (604) is fixedly connected to a limiting frame (606).

5. The laminated glass forming device according to claim 1, characterized in that: The glass assembly (7) comprises a first glass (701), the lower surface of the first glass (701) overlaps the upper surface of the suction cup (605), the upper surface of the first glass (701) overlaps with an adhesive film (702), and the upper surface of the adhesive film (702) overlaps with a second glass (703).

6. The laminated glass forming device according to claim 2, characterized in that: A slide groove is provided in the middle of the upper surface of the top plate (302), and there are three slide grooves, one of which is matched with the connecting block (501), and the other two slide grooves are matched with the limiting blocks (505).

7. The laminated glass forming device according to claim 1, characterized in that: A leg is fixedly connected to the edge of the lower surface of the table top (1), and an anti-slip sleeve is sleeved on the bottom end of the outer surface of the leg.