Electronic brake signal extension cord

By using a hollow shell, sealant layer and waterproof glue pad in the electronic brake signal extension cable, the problem of insufficient waterproof performance of traditional extension cables is solved, achieving higher waterproof effect and convenient maintenance process.

CN222329638UActive Publication Date: 2025-01-10EDGAR AUTO HARNESSES LTD
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Patent Information

Application Number
CN202420367518.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-01-10
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

The waterproofing level of the housing of the traditional electronic brake signal extension cord and the brake controller box outlet is insufficient, which cannot meet the waterproofing requirements of the actual use environment, resulting in water seepage problems.

Method used

An electronic brake signal extension cable was designed, the shell was hollow, with a split line card and a sealing glue layer inside, a waterproof glue pad and a convex ring on the outside, and through holes and openings at four end corners. , the split line card is connected to the slot, the limiting projection and convex edge are used for positioning, and the sealing adhesive layer and waterproof rubber pad improve waterproof performance.

Benefits of technology

Effectively prevent water seepage, improve overall waterproofing level, solve the point waterproofing problem between separate assembly parts, and simplify the installation and maintenance disassembly process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222329638U_ABST
    Figure CN222329638U_ABST
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Abstract

The utility model relates to the technical field of signal extension lines, in particular to an electronic brake signal extension line, which comprises a shell and a branching line card arranged in the shell, the shell is hollow, a slot is arranged on the shell, the branching line card is matched with the slot in an inserting way, an electric wire is arranged on the branching line card, and the branching line card is connected with the electric wire in an inserting way. The two ends of the electric wire extend out of the shell, a sealing glue layer is arranged in the shell, and the sealing glue layer wraps the electric wire and the branching wire clamp. The utility model has the effect of high waterproof grade.
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Description

Technical Field

[0001] The utility model relates to the technical field of signal extension lines, in particular to an electronic brake signal extension line. Background Art

[0002] The electronic brake signal line is an important component in the car, used to transmit the signal of the brake system. It connects the circuit between the brake pedal switch and the brake control unit. When the driver steps on the brake pedal, the brake pedal switch sends a signal to the brake control unit to inform it that it needs to brake. The brake control unit then transmits the signal to the brake actuator through the electronic brake signal line to trigger the brake system to work. The electronic brake signal line is usually composed of wires and connectors. The wires are responsible for transmitting signals, and the connectors are used to connect the wires and various brake system components. Compared with the traditional mechanical brake system, this electronic brake system has a faster response speed and more precise brake force control, which improves the safety and comfort of driving. The shell on the traditional electronic brake signal extension line is directly formed with wires, and the waterproof level of the contact surface between the shell and the outlet of the brake controller box does not meet the waterproof level of the actual use environment.

[0003] The electronic brake signal extension cable is a device used to extend the brake signal line in the electronic brake system. It can help extend the length of the brake signal line to better meet the needs of a specific vehicle or installation location. At present, the shell of the traditional electronic brake signal extension cable is directly formed with wires, and the waterproof level of the contact surface between the shell and the outlet of the brake controller box does not meet the waterproof level of the actual use environment, and the waterproof performance does not meet the use requirements. Utility Model Content

[0004] In order to improve the waterproof performance, the utility model provides an electronic brake signal extension cable to solve the problems of the prior art.

[0005] The electronic brake signal extension cable provided by the utility model adopts the following technical solutions:

[0006] An electronic brake signal extension line includes a shell and a branch line card arranged in the shell. The shell is hollow and has a slot. The branch line card is plugged into the slot. The branch line card is provided with wires. Both ends of the wires extend outside the shell. A sealant layer is provided in the shell, and the sealant layer covers the wires and the branch line card.

[0007] Preferably, a protrusion is provided on the outer side of the shell, one end of the electric wire is inserted into the protrusion, and a waterproof rubber pad is provided on the outer side of the shell, and the waterproof rubber pad is sleeved on the protrusion.

[0008] Preferably, a receiving groove is provided on the outer side surface of the shell, and the waterproof rubber pad is embedded in the receiving groove.

[0009] Preferably, a convex ring is provided on the surface of the waterproof rubber pad facing away from the shell, and the convex ring surrounds the raised portion.

[0010] Preferably, through holes are provided at the four end corners of the shell, and openings are provided at the four end corners of the waterproof rubber pad, and the openings are aligned with the through holes.

[0011] Preferably, a convex ring is provided on the surface of the waterproof rubber pad facing away from the shell along the circumferential direction of the opening.

[0012] Preferably, a slot is provided on a side of the line breakout card, and the sealant layer is embedded in the slot.

[0013] Preferably, the inner wall of the slot is provided with a convex edge, and the side wall of the breakout card is provided with a limiting protrusion, and when the breakout card is inserted into the slot, the limiting protrusion abuts against the convex edge.

[0014] In summary, the present invention includes at least one of the following beneficial technical effects:

[0015] The sealant layer has good waterproof performance and can prevent water from penetrating into the shell. At the same time, after the shell is installed on the outlet of the brake controller box, the waterproof rubber pad can play a waterproof role and improve the overall waterproof level. This product solves the point waterproof problem between the two separate assembly parts, avoids repeated gluing and sealing between the extension line shell and the outlet of the brake controller, and facilitates maintenance and disassembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is an explosion diagram of the utility model.

[0018] Figure 3 It is a cross-sectional schematic diagram of the utility model.

[0019] Figure 4 It is an explosion diagram of the utility model.

[0020] In the figure: 1, housing; 11, slot; 111, convex edge; 12, raised portion; 13, receiving groove; 14, through hole; 2, branch line card; 21, wire; 22, card slot; 23, limit protrusion; 3, sealing rubber layer; 4, waterproof rubber pad; 41, convex ring; 42, opening; 43, convex ring; DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0023] The utility model embodiment discloses an electronic brake signal extension line, such as Figure 1-4 As shown, it includes a shell 1 and a branch line card 2 arranged in the shell 1. The shell 1 is made of PA66+30% GF injection molding, and the line card is made of pp injection molding. The shell 1 is hollow, and a slot 11 is provided on one side surface of the shell 1. The branch line card 2 is plugged into the slot 11, and the branch line card is plugged into the slot 11 to be assembled with the shell 1. In addition, a plurality of wires 21 are arranged on the branch line card 2, and the branch line card 2 is integrally injection molded onto the wires 21. At the same time, a protrusion 12 is integrally molded on the outer side of the shell 1, and the protrusion 12 is through-set. One end of the wire 21 passes through the protrusion 12, and the other end of the wire 21 passes through the slot 11.

[0024] At the same time, a sealing layer 3 is poured into the shell 1, and the sealing layer 3 is coated on the wire 21 and the branch line card 2. The sealing layer 3 is a black sealing resin, and the sealing layer 3 can be poured into the shell 1 through the protrusion 12. At the same time, a card slot 22 is opened on the side of the branch line card 2, and the sealing layer 3 is embedded in the card slot 22, which can improve the firmness between the branch line card 2 and the shell 1, so that the branch line card 2 is not easy to be separated from the shell 1. In addition, the inner wall of the slot 11 is integrally formed with a convex edge 111, and the side wall of the branch line card 2 is integrally formed with a limiting protrusion 23. When the branch line card 2 is inserted into the slot 11, the limiting protrusion 23 abuts against the convex edge 111. When the operator inserts the branch line card 2 into the slot 11, the limiting protrusion 23 abuts against the convex edge 111, which can play a positioning role and prevent the branch line card 2 from being excessively inserted into the shell 1.

[0025] In addition, a waterproof rubber pad 4 is provided on the outer side of the housing 1, and the waterproof rubber pad 4 is sleeved on the raised portion 12. After the housing 1 is installed on the outlet of the brake controller, the waterproof rubber pad 4 can improve the sealing performance between the housing 1 and the outlet, and improve the waterproof performance. At the same time, a receiving groove 13 is provided on the outer side of the housing 1, and the waterproof rubber pad 4 is embedded in the receiving groove 13. The receiving groove 13 can better install the waterproof rubber pad 4 on the housing 1. At the same time, a convex ring 41 is integrally formed on the surface of the waterproof rubber pad 4 that is away from the housing 1. The convex ring 41 is arranged around the raised portion 12, and the convex ring 41 can improve the waterproof performance of the waterproof rubber pad 4.

[0026] In addition, through holes 14 are provided at the four corners of the housing 1, and openings 42 are provided at the four corners of the waterproof rubber pad 4, and the openings 42 are aligned with the through holes 14. The through holes 14 of the housing 1 can facilitate the installation of the housing 1 on the outlet of the brake controller. At the same time, a convex ring 43 is integrally formed at the opening 42 of the waterproof rubber pad 4, and a convex edge 111 is located on the surface of the waterproof rubber pad 4 away from the housing 1. The convex ring 43 is arranged along the circumferential direction of the opening 42, and the convex edge 111 can improve the sealing of the through hole 14 of the housing 1 and improve the waterproof performance.

[0027] The implementation principle of the electronic brake signal extension line of the utility model embodiment is as follows: the operator inserts the branch line card 2 into the slot 11, and then pours resin glue into the shell 1 from the raised portion 12 of the shell 1. After the resin glue solidifies, a sealing glue layer 3 is formed to fix the branch line card 2 in the shell 1, and the sealing glue layer 3 has good waterproof performance and can prevent water from penetrating into the shell 1. At the same time, after the shell 1 is installed on the outlet of the brake controller box, the waterproof rubber pad 4 can play a waterproof role, thereby improving the overall waterproof level. In addition, this product solves the point waterproof problem between the two separate assembly parts, avoids repeated gluing and sealing of the extension line shell 1 and the outlet of the brake controller, and facilitates maintenance and disassembly.

[0028] The above is only a preferred embodiment of the utility model, and does not constitute any form of limitation to the utility model. Although the utility model is disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical contents disclosed above without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent changes and modifications made to the above embodiments according to the technology of the utility model, which do not depart from the content of the technical solution of the utility model, are within the scope of the technical solution of the utility model.

Claims

1. Electronic brake signal extension cable, characterized by: The invention comprises a shell (1) and a wire breakout card (2) arranged in the shell (1); the shell (1) is hollow; a slot (11) is arranged on the shell (1); the wire breakout card (2) is plugged into and matched with the slot (11); a wire (21) is arranged on the wire breakout card (2); both ends of the wire (21) extend outside the shell (1); a sealing rubber layer (3) is arranged in the shell (1); the sealing rubber layer (3) covers the wire (21) and the wire breakout card (2).

2. The electronic brake signal extension cable according to claim 1, characterized in that: The outer side surface of the housing (1) is provided with a protrusion (12), one end of the electric wire (21) is inserted into the protrusion (12), and the outer side surface of the housing (1) is provided with a waterproof rubber pad (4), and the waterproof rubber pad (4) is sleeved on the protrusion (12).

3. The electronic brake signal extension cable according to claim 2, characterized in that: The outer side surface of the housing (1) is provided with a receiving groove (13), and the waterproof rubber pad (4) is embedded in the receiving groove (13).

4. The electronic brake signal extension cable according to claim 2, characterized in that: A convex ring (41) is provided on the surface of the waterproof rubber pad (4) facing away from the housing (1), and the convex ring (41) surrounds the raised portion (12).

5. The electronic brake signal extension cable according to claim 2, characterized in that: Through holes (14) are provided at the four end corners of the housing (1), and openings (42) are provided at the four end corners of the waterproof rubber pad (4), and the openings (42) are aligned with the through holes (14).

6. The electronic brake signal extension cable according to claim 5, characterized in that: A convex ring (43) is provided on the surface of the waterproof rubber pad (4) facing away from the housing (1) along the circumferential direction of the opening (42).

7. The electronic brake signal extension cable according to claim 1, characterized in that: A card slot (22) is provided on the side of the line breakout card (2), and the sealant layer (3) is embedded in the card slot (22).

8. The electronic brake signal extension cable according to claim 1, characterized in that: The inner wall of the slot (11) is provided with a convex edge (111), and the side wall of the line breakout card (2) is provided with a limiting protrusion (23); when the line breakout card (2) is plugged into the slot (11), the limiting protrusion (23) abuts against the convex edge (111).