Aluminum-foil paper joint detection device for GDX2 packaging machine

By designing an aluminum foil joint detection device in the GDX2 packaging machine, using the camera, image processor and automatic removal system, the problem of lack of detection function of the packaging machine is solved, and the automatic detection and removal of aluminum foil joints is realized, and the product quality is improved. Detection accuracy.

CN222330166UActive Publication Date: 2025-01-10CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202420290054.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-08
Publication Date
2025-01-10
Estimated Expiration
2034-02-08

AI Technical Summary

Technical Problem

The GDX2 packaging machine lacks aluminum foil joint detection device, which causes aluminum foil quality problems to be unable to be tested in time, affecting product quality and brand image.

Method used

An aluminum foil joint detection device including a connector information acquisition unit, an information processing unit, an execution unit and an alarm unit is designed. Images are collected through a Keenx high-speed camera, an image processor and a micro programmable controller for analysis, and acoustic and optical The alarm and intermediate relay are combined with the solenoid to realize automatic detection and removal of the joints.

Benefits of technology

Real-time monitoring and automatic detection of aluminum foil quality is realized, detection accuracy is improved, the pass rate of aluminum foil used in the packaging machine is ensured, and the finished product problems caused by aluminum foil defects are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum-foil paper joint detection device for a GDX2 packaging machine, relates to the technical field of packaging machines, and solves the technical problem that an original packaging machine in the prior art is lack of an aluminum-foil paper joint detection device and does not have an aluminum-foil paper joint detection function. The detection device comprises a joint information acquisition unit, an information processing unit, an execution unit and an alarm unit, the joint information acquisition unit is connected with the information processing unit, and the execution unit and the alarm unit are respectively connected with the information processing unit. The device has the function of monitoring the quality of the aluminum-foil paper in real time, and can effectively and quickly detect and reject joints when the joints exist in the used aluminum-foil paper, so that the qualification rate of the aluminum-foil paper used by a GDX2 packaging machine is ensured, and the production efficiency is improved. And the condition that aluminum-foil paper defects occur in finished cigarette packets due to quality defects of the aluminum-foil paper is avoided. The detection precision of the GDX2 packaging machine is greatly improved, and the product quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging machines, and more specifically, to an aluminum foil joint detection device for a GDX2 packaging machine. Background Art

[0002] Aluminum foil is one of the main materials for GDX2 packaging machines, and the aluminum foil used by our factory is purchased from various domestic material manufacturers. Due to the uneven quality of materials from various manufacturers, quality problems often occur in the joints of aluminum foil, which makes it inevitable to use problematic aluminum foil in the production process.

[0003] However, the original GDX2 packaging machine in the domestic tobacco industry lacks an aluminum foil joint detection device and does not have the function of aluminum foil joint detection. Once manual inspection is missed, products packaged with defective aluminum foil will enter the market, which will have a serious impact on product quality and the company and brand image. Utility Model Content

[0004] The purpose of the utility model is to provide a new technical solution for an aluminum foil joint detection device for a GDX2 packaging machine, which solves the technical problem that the original packaging machine in the prior art lacks an aluminum foil joint detection device and does not have an aluminum foil joint detection function.

[0005] The technical solution of this utility model:

[0006] A GDX2 packaging machine aluminum foil joint detection device comprises: a joint information acquisition unit, an information processing unit, an execution unit and an alarm unit; the joint information acquisition unit is connected to the information processing unit, and the execution unit and the alarm unit are respectively connected to the information processing unit.

[0007] Preferably, the joint information acquisition unit collects images of the aluminum foil conveying process and sends them to the information processing unit, and the information processing unit analyzes and processes the images; when the acquired image is an image of an aluminum foil joint, the information processing unit controls the alarm unit to sound an alarm, and controls the execution unit to remove the aluminum foil joint.

[0008] Preferably, the joint information acquisition unit is a Keyence high-speed camera.

[0009] Preferably, the information processing unit is an image processor and a micro programmable controller; after receiving the image, the image processor processes the image and sends it to the micro programmable controller.

[0010] Preferably, the model of the micro programmable controller is S7-200 series.

[0011] Preferably, the alarm unit is an audible and visual alarm.

[0012] Preferably, the execution unit is an intermediate relay and an electromagnet; the execution unit controls the switch of the electromagnet through the intermediate relay to remove the aluminum foil paper joint.

[0013] Preferably, the model of the electromagnet is 2Y632.

[0014] Beneficial effect: The utility model provides a GDX2 packaging machine aluminum foil joint detection device with the function of real-time monitoring of aluminum foil quality. When there is a joint in the aluminum foil used, the device can effectively and quickly detect the joint and remove it, ensuring the qualified rate of the aluminum foil used by the GDX2 packaging machine and avoiding the occurrence of aluminum foil defects in the finished cigarette packs due to aluminum foil quality defects. The detection accuracy of the GDX2 packaging machine is greatly improved, and the product quality is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention.

[0016] Figure 1 This is a schematic diagram of a GDX2 packaging machine aluminum foil joint detection device according to the utility model. DETAILED DESCRIPTION

[0017] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention.

[0018] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present invention, its application, or uses.

[0019] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0020] like Figure 1 As shown, a GDX2 packaging machine aluminum foil joint detection device includes: a joint information acquisition unit, an information processing unit, an execution unit and an alarm unit; the joint information acquisition unit is connected to the information processing unit, and the execution unit and the alarm unit are respectively connected to the information processing unit.

[0021] The joint information acquisition unit is a Keyence high-speed camera.

[0022] The information processing unit is an image processor and a micro programmable controller; after receiving the image, the image processor processes the image and sends the image to the micro programmable controller.

[0023] The model of the micro programmable controller is S7-200 series.

[0024] The alarm unit is an audible and visual alarm.

[0025] The execution unit is an intermediate relay and an electromagnet; the execution unit controls the switch of the electromagnet through the intermediate relay to remove the aluminum foil paper joint.

[0026] The model of the electromagnet is 2Y632.

[0027] Working principle: The Keyence high-speed camera installed at the aluminum foil conveying bracket collects images of the aluminum foil during conveying when the aluminum foil passes through the image acquisition area, generates an image signal and sends it to the image processor, which processes the image signal and sends it to the S7-200 series micro programmable controller; when the acquired image is an image of an aluminum foil joint, the S7-200 series micro programmable controller controls the sound and light alarm to sound an alarm, and controls the switch of the 2Y632 electromagnet by controlling the intermediate relay to remove the aluminum foil joint.

[0028] Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present invention. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A GDX2 packaging machine aluminum foil joint detection device, characterized in that: The detection device comprises: a joint information collection unit, an information processing unit, an execution unit and an alarm unit; the joint information collection unit is connected to the information processing unit, and the execution unit and the alarm unit are respectively connected to the information processing unit; the execution unit is an intermediate relay and an electromagnet; the execution unit controls the switch of the electromagnet through the intermediate relay to remove the aluminum foil paper joints.

2. A GDX2 packaging machine aluminum foil joint detection device according to claim 1, characterized in that: The joint information acquisition unit acquires images of the aluminum foil conveying process and sends them to the information processing unit, which analyzes and processes the images. When the acquired image is an image of an aluminum foil joint, the information processing unit controls the alarm unit to sound an alarm and controls the execution unit to remove the aluminum foil joint.

3. The GDX2 packaging machine aluminum foil joint detection device according to claim 1, characterized in that: The joint information acquisition unit is a Keyence high-speed camera.

4. The GDX2 packaging machine aluminum foil joint detection device according to claim 2, characterized in that: The information processing unit is an image processor and a micro programmable controller; after receiving the image, the image processor processes the image and sends the image to the micro programmable controller.

5. A GDX2 packaging machine aluminum foil joint detection device according to claim 4, characterized in that: The model of the micro programmable controller is S7-200 series.

6. The GDX2 packaging machine aluminum foil joint detection device according to claim 1, characterized in that: The alarm unit is an audible and visual alarm.

7. The GDX2 packaging machine aluminum foil joint detection device according to claim 1, characterized in that: The model of the electromagnet is 2Y632.