High-speed wire packing machine with safety measures
By setting up safety fences and laser detection mechanisms around the high-line vanity vanishing machine to monitor the position of the C-type hook, the problems of safety accidents and equipment damage in the existing technology are solved, and the dual safety guarantees of personnel and equipment are achieved.
Patent Information
- Application Number
- CN202420221448.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-01-30
AI Technical Summary
The existing high-line baler lacks safety measures, which can easily lead to accidents of personnel entering the market, and fail to monitor the position of the C-type hook during packaging, which may cause equipment damage.
Set up safety fences and safety gratings around the high-line baler, use laser detection mechanisms and mechanical detection mechanisms to monitor the position of the C-type hooks. If they deviate from the center or are tilted, the packaging will be suspended and the alarm will be called to ensure the safety of personnel and equipment.
Effectively prevent personnel from entering, avoid safety accidents, and prevent C-type hooks from colliding with the baler, ensuring the appearance and packaging quality of the finished product.
Smart Images
Figure CN222330173U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a high-wire baling machine, in particular to a safety measure for the high-wire baling machine. Background Art
[0002] As an important part of the wire production process, the high-wire baler is responsible for baling high-wire coils and is a key equipment in the finished product finishing area. The main function of the high-wire baler is compaction and baling, which is directly related to the appearance and packaging quality of the finished product.
[0003] The existing high-wire baling machine consists of a base, two platen carts, four machine heads evenly distributed along the circumference, a wire feeding device, a conductor trolley, a rolling device, a coil detection photoelectric switch, etc. Its working principle is: the wire coil to be packaged, i.e. the coil, is transported to the top of the baler base through a C-shaped hook, the platen cart presses it from both ends, the conductor trolley contacts the platen cart to form a closed wire path, and then the machine head performs packaging.
[0004] The shortcomings of the existing high-line baling machines are: 1. There are no safety measures around the baling machine, and safety accidents are likely to occur when people mistakenly enter; 2. Before the coil is compacted for baling, the position of the C-hook is not monitored. If the coil deviates from the center after being clamped, it will cause damage to the on-site beam; 3. During the process of baling the coil, the position of the C-hook is not monitored. If the C-hook collides with the pressure plate of the baling machine and baling continues, the baling machine will be damaged. Summary of the invention
[0005] The problem to be solved by the utility model is to provide a high-wire baler with safety measures. By setting personal safety measures around the high-wire baler, it ensures that the C-type hook carries the coil in and out of the baler while preventing people from mistakenly entering to avoid safety accidents. At the same time, the utility model sets equipment safety measures. When the C-type hook deviates from the center, the baling operation will not be carried out. If the C-type hook tilts up and down or forward and backward during the baling process, the baling process will be suspended, and an alarm will be issued to notify manual processing.
[0006] The utility model discloses a high-wire baler with safety measures, which include personal safety measures. The personal safety measures include a safety fence and two sections of safety gratings. The periphery of the entire baler is provided with a safety fence, wherein a section of safety grating is respectively provided at the entrance and exit of the C-shaped hook carrying the coil in and out of the baler, and the safety fence and the safety grating cooperate to form a closed space.
[0007] Furthermore, the selection parameters of the safety light grid are: detection height 80mm, number of beams 8, PNP output dual circuit, and detection distance 20m.
[0008] Furthermore, the personal safety measures also include a sliding door and a safety door lock. A sliding door is provided on the safety fence, and a safety door lock is provided between the sliding door and the safety fence.
[0009] Furthermore, the high-line baler also includes equipment safety measures, which include a laser detection mechanism. The laser detection mechanism includes two left and right laser sensors I. A laser sensor I is provided on each of the left and right sides of the upper crossbeam of the C-hook at the center line of the baler.
[0010] Furthermore, the laser detection mechanism also includes a laser sensor II, which is connected to the crossbeam and is located below a laser sensor I.
[0011] Furthermore, both laser sensor I and laser sensor II are KEYENCE LR_T series, IP67 dust and water resistant, with a maximum detection distance of 5m and an accuracy of ±3mm at a response speed of 100ms.
[0012] Furthermore, the equipment safety measures also include a mechanical detection mechanism, which includes a pin shaft, a detection plate, and a limit switch. The pin shaft is located under the inner plate of the beam and is connected to the detection plate. The limit switch is arranged on the outer plate of the beam. The inner and outer plates of the beam are parallel. When the detection plate rotates around the pin shaft, it can contact the limit switch.
[0013] The advantages of the high-line baler of the utility model are as follows: First, personal safety measures are arranged around the high-line baler, among which the safety fence can prevent people from entering by mistake and avoid safety accidents, and the safety grating is convenient for the C-type hook to carry the coil in and out of the baler, and an alarm will be sounded when people enter; at the same time, the safety door and the safety door lock are convenient for people to enter and carry out corresponding work; Second, a laser detection mechanism is arranged on the high-line baler, and the laser sensor I and the laser sensor II illuminate the end faces on both sides of the C-type hook to detect the position of the C-type hook, including the normal, tilted, deviation and other conditions of the C-type hook and whether the C-type hook collides with the pressure plate: if the C-type hook deviates from the center of the baler, the baling operation will not be carried out, if the C-type hook tilts up and down, front and back during the baling process, the baling program will be suspended, and an alarm will be sounded to notify manual processing, so as to avoid damage to the on-site mechanical beam or damage to the baler; Third, a mechanical detection mechanism is arranged on the high-line baler, when the pressure plate of the baler collides with the C-type hook, the C-type hook tilts up and down, front and back, and will collide with the detection plate, which will contact the limit switch after rotation, triggering the suspension of the baling program, and an alarm will be sounded to notify manual processing.
[0014] The utility model high-wire baler is provided with safety measures from multiple angles such as personnel and equipment, which ensures the personal safety of the operator while also ensuring the safe operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1This is a front view of a high-wire baler with safety measures of the utility model;
[0016] Figure 2 yes Figure 1 A top view of
[0017] Figure 3 yes Figure 1 A magnified schematic diagram of center A. DETAILED DESCRIPTION
[0018] Example 1
[0019] from Figure 1 , Figure 2 It can be seen that the utility model is a high-wire baler with safety measures, which include personal safety measures. The personal safety measures include a safety fence 1 and two sections of safety gratings 2. The entire baler is provided with a safety fence 1 on the periphery, wherein a section of safety grating 2 is provided at each entrance and exit of the baler through which the C-shaped hook 10 carries the coil in and out of the baler, and the safety fence 1 and the safety grating 2 cooperate to form a closed space.
[0020] The safety fence 1 can prevent people from entering by mistake and avoid safety accidents. At the same time, when the C-type hook 10 carries the coil in and out of the baling machine, it may collide with the safety fence 1 with a certain height. Therefore, a safety grating 2 is set close to the ground at the entrance and exit of the C-type hook 10 carrying the coil in and out of the baling machine. The safety grating 2 ensures that the C-type hook 10 carrying the coil through the high-line baling machine has no effect, but once a person entering is detected, the equipment will be triggered to stop immediately to avoid safety accidents.
[0021] Example 2
[0022] from Figure 1 , Figure 2 It can be seen that the selection parameters of the safety grating 2 of the utility model high-wire baling machine are: detection height 80mm, number of light beams 8, PNP output dual circuit, and detection distance 20m.
[0023] The selection of safety light curtain 2 makes it resistant to light interference and dust, and has good high-power penetration.
[0024] Example 3
[0025] from Figure 1 , Figure 2 It can be seen that the high-wire baler of the utility model: the personal safety measures also include a sliding door 3 and a safety door lock 4. A sliding door 3 is arranged on the safety fence 1, and a safety door lock 4 is arranged between the sliding door 3 and the safety fence 1.
[0026] In the automatic mode, the sliding door 3 is closed and the safety door lock 4 is locked and cannot be opened, so that personnel cannot enter. When the staff needs to enter, the operating console makes a request to unlock the safety door lock 4, thereby preventing the staff from accidentally entering.
[0027] Example 4
[0028] from Figure 1 , Figure 2 It can be seen that the high-wire baler of the utility model also includes equipment safety measures, which include a laser detection mechanism. The laser detection mechanism includes two left and right laser sensors Ⅰ5. A laser sensor Ⅰ5 is provided on each of the left and right sides of the upper crossbeam 11 of the C-hook 10 at the center line of the baler.
[0029] from Figure 1 , Figure 2 It can be seen that the laser detection mechanism also includes a laser sensor II6, which is connected to the crossbeam 11 and is located below a laser sensor I5.
[0030] The left and right laser sensors Ⅰ5 and Ⅱ6 illuminate the left and right end faces of the C-hook 10, so as to detect the position of the C-hook 10, including normal, tilted, deviation and other conditions, and the collision detection between the C-hook and the baler: the normal C-hook 10 is relatively fixed after entering the baler and the coil is clamped, and it is located at the center line of the baler. The problematic C-hook 10 enters the baling station and the coil is clamped and deviates from the center. The laser sensors Ⅰ5 and Ⅱ6 cannot detect the end faces, and the values will deviate from the normal range, so the baling operation will not be performed; at the same time, during the baling process, if the pressure plate of the baler collides with the C-hook 10, the C-hook 10 tilts up and down and forward and backward, which will also cause the values of the laser sensors Ⅰ5 and Ⅱ6 to deviate from the normal range, suspend the baling program and alarm to notify manual processing. The left and right laser sensors Ⅰ5 and Ⅱ6 detect the position of the C-hook 10 in time, and do not baling or suspend baling after the C-hook 10 has problems, so as to avoid damaging the on-site beam or the baler.
[0031] Example 5
[0032] from Figure 1 , Figure 2 It can be seen that the high-wire baling machine of the utility model: laser sensor Ⅰ5 and laser sensor Ⅱ6 are both selected from KEYENCE LR_T series, IP67 dust and water proof, maximum detection distance of 5m, and accuracy of ±3mm at 100ms response speed.
[0033] Example 6
[0034] from Figure 1 , Figure 2 , Figure 3It can be seen that the high-wire baling machine of the utility model: the equipment safety measures also include a mechanical detection mechanism, the mechanical detection mechanism includes a pin shaft 7, a detection plate 8, and a limit switch 9. The pin shaft 7 is located under the inner plate of the beam 11 and is connected to the detection plate 8. The limit switch 9 is arranged on the outer plate of the beam 11. The inner and outer plates of the beam 11 are parallel. When the detection plate 8 rotates around the pin shaft 7, it can contact the limit switch 9.
[0035] During the packaging process, if the pressure plate of the baler collides with the C-hook 10, the C-hook 10 will tilt up and down, front and back, and collide with the detection plate 8. After the detection plate 8 rotates, it will contact the limit switch 9, triggering the suspension of the packaging program and an alarm to notify manual processing; when the C-hook 10 works normally, the detection plate 8 does not contact the limit switch 9.
[0036] The advantages of the high-line baler of the utility model are as follows: 1. Personal safety measures are arranged around the high-line baler, wherein the safety fence 1 can prevent people from entering by mistake and avoid safety accidents, and the safety grating 2 facilitates the C-type hook 10 to carry the coil in and out of the baler, and an alarm is sounded when people enter; at the same time, the safety door 3 and the safety door lock 4 facilitate people to enter and carry out corresponding work; 2. A laser detection mechanism is arranged on the high-line baler, and the laser sensor I5 and the laser sensor II6 illuminate the end faces of both sides of the C-type hook 10 to detect the position of the C-type hook 10, including the normal, tilted, Deviation and other conditions and whether the C-hook 10 collides with the pressure plate: If the C-hook 10 deviates from the center of the baler, the baling operation will not be performed. If the C-hook tilts up and down, front and back, or tilts during the baling process, the baling program will be suspended, and an alarm will be issued to notify manual processing, thereby avoiding damage to the on-site mechanical beam or damage to the baler; 3. A mechanical detection mechanism is provided on the high-line baler. When the pressure plate of the baler collides with the C-hook 10, the C-hook 10 tilts up and down, front and back, and collides with the detection plate 8. After rotating, it contacts the limit switch 9, triggering the suspension of the baling program and an alarm will be issued to notify manual processing.
[0037] The utility model high-wire baler is provided with safety measures from multiple angles such as personnel and equipment, which ensures the personal safety of the operator while also ensuring the safe operation of the equipment.
Claims
1. A high-wire baler with safety measures, characterized by: The invention comprises personal safety measures, which include a safety fence (1) and two sections of safety gratings (2); the safety fence (1) is arranged around the periphery of the entire baler, wherein a section of safety grating (2) is arranged at each entrance and exit of the baler through which the C-shaped hook (10) carries the coil in and out, and the safety fence (1) and the safety grating (2) cooperate to form a closed space.
2. The high-wire baler according to claim 1, characterized in that: The selection parameters of the safety light grid (2) are: detection height 80 mm, number of light beams 8, PNP output dual circuit, and detection distance 20 m.
3. The high-wire baling machine according to claim 1, characterized in that: The personal safety measures also include a sliding door (3) and a safety door lock (4). A sliding door (3) is arranged on the safety fence (1), and a safety door lock (4) is arranged between the sliding door (3) and the safety fence (1).
4. The high-wire baler according to claim 1, characterized in that: The high-line baler also includes equipment safety measures, which include a laser detection mechanism. The laser detection mechanism includes two left and right laser sensors Ⅰ (5). A laser sensor Ⅰ (5) is respectively arranged on the left and right sides of the upper crossbeam (11) of the C-shaped hook (10) at the center line of the baler.
5. The high-wire baler according to claim 4 is characterized in that: The laser detection mechanism also includes a laser sensor II (6), which is connected to the crossbeam (11) and is located below a laser sensor I (5).
6. The high-wire baler according to claim 4 or 5, characterized in that: Laser sensor I (5) and laser sensor II (6) are both KEYENCE LR_T series, IP67 dust and water resistant, with a maximum detection distance of 5m and an accuracy of ±3mm at a response speed of 100ms.
7. The high-wire baler according to claim 4 or 5, characterized in that: The equipment safety measures also include a mechanical detection mechanism, which includes a pin shaft (7), a detection plate (8), and a limit switch (9). The pin shaft (7) is located below the inner plate of the cross beam (11) and is connected to the detection plate (8). The limit switch (9) is arranged on the outer plate of the cross beam (11). The inner and outer plates of the cross beam (11) are parallel. When the detection plate (8) rotates around the pin shaft (7), it can contact the limit switch (9).