Cushion packaging structure

By embedding the enhanced structure of hollow tube group, fiberboard, yarn mesh or corrugated paper layer in the aerogel body, the performance and environmental protection of the buffer packaging materials are improved, the problems of insufficient performance of existing materials and environmental pollution are solved, and the problems of insufficient performance of existing materials and environmental pollution are achieved. Lightweight and cost-reduced.

CN222330481UActive Publication Date: 2025-01-10WUHAN LICHENG BIOTECH
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Patent Information

Application Number
CN202421063774.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-10
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing buffer packaging materials cause damage to the ecological environment after being discarded, and their performance is insufficient to meet the actual use needs.

Method used

Using the reinforced structure of hollow tube group, fiberboard, yarn mesh or corrugated paper layer embedded in the aerogel body, the elasticity and toughness of the material are improved by adjusting the arrangement and type of hollow tubes and fillers, and the elasticity and toughness of the aerogel body are reduced. Use materials.

Benefits of technology

It improves the performance of buffer packaging, reduces weight and cost, meets actual use needs, and solves environmental protection problems.

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Abstract

The utility model relates to a cushion packaging structure, and relates to the technical field of packaging, the cushion packaging structure comprises an aerogel body and a reinforcing structure arranged in the aerogel body, and the reinforcing structure is at least one layer of hollow pipe group, at least one layer of fiberboard, at least one layer of gauze or multiple layers of corrugated paper. The reinforcing structure is arranged in the aerogel body and comprises at least one layer of hollow pipe set, at least one layer of fiberboard, at least one layer of gauze or multiple layers of corrugated paper layers, so that the partial cushion packaging performance of the cushion packaging structure can be improved, and due to the characteristics that the internal reinforcing structure is light in weight and large in size, the cushion packaging performance of the cushion packaging structure is improved. And the material consumption of the aerogel body can be reduced, so that the weight and the cost of the cushion packaging structure under the same volume are reduced, and the actual use requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging, in particular to a buffer packaging structure. Background Art

[0002] At present, the commonly used cushioning packaging materials are mainly polystyrene. These materials have a serious destructive effect on the ecological environment after being discarded, which is called white pollution. If they are incinerated, toxic gases will be produced, causing secondary pollution and seriously polluting the environment. If they are recycled, it will cost a lot of manpower and material resources.

[0003] In the related art, the cushioning packaging material can be prepared by using starch, fiber and cross-linking agent through drying, infrared drying or microwave drying. However, the prepared cushioning packaging material has the problem of weak elasticity, toughness and other properties, and poor practicality. Utility Model Content

[0004] The present application provides a cushioning packaging structure, which can solve the problem of insufficient cushioning packaging performance of the cushioning packaging material part in the related art.

[0005] An embodiment of the present application provides a cushioning packaging structure, which includes an aerogel body and a reinforcement structure arranged in the aerogel body, and the reinforcement structure is at least one layer of hollow tube group, at least one layer of fiberboard, at least one layer of gauze, or multiple layers of corrugated paper.

[0006] In some embodiments, the reinforcement structure is a layer of hollow tube groups, and a plurality of hollow tubes in the layer of hollow tube groups are arranged in parallel and in sequence without pressure contact.

[0007] In some embodiments, the reinforcement structure is a multi-layer hollow tube group, and the multiple hollow tubes in each layer of the hollow tube group are arranged in parallel and in sequence without pressure contact, and two adjacent layers of the hollow tube group are not in contact.

[0008] In some embodiments, the hollow tubes of two adjacent layers of hollow tube groups are staggered or arranged perpendicular to each other.

[0009] In some embodiments, the hollow tube is an elastic tube, and the hollow tube is filled with aerogel powder or lightweight foam powder.

[0010] In some embodiments, the hollow tube is a paper tube, and the radial cross-section of the paper tube is circular, square or irregular.

[0011] In some embodiments, the corrugation directions of two adjacent corrugated paper layers are perpendicular to each other.

[0012] In some embodiments, the corrugation directions of two adjacent corrugated paper layers are parallel, and the wave crests of the upper corrugated paper layer are opposite to the wave troughs of the lower corrugated paper layer.

[0013] In some embodiments, the fiberboard is a corrugated porous fiberboard.

[0014] In some embodiments, the gauze is cotton gauze, the mesh number of the gauze is 10-120 meshes, and the thickness is 0.2-2 mm.

[0015] The beneficial effects brought by the technical solution provided in the embodiments of the present application include:

[0016] By arranging a reinforcement structure in the aerogel body, and the reinforcement structure is at least one layer of hollow tube group, at least one layer of fiberboard, at least one layer of gauze, or multiple layers of corrugated paper, not only can the partial cushioning packaging performance of the cushioning packaging structure be improved, but also through the characteristics of light weight and large volume of the internal reinforcement structure, the material used in the aerogel body can be reduced, so as to reduce the weight and cost of the cushioning packaging structure under the same volume and meet actual use needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic structural diagram of an embodiment of the cushioning packaging structure of the present application;

[0019] Figure 2 for Figure 1 sectional view of

[0020] Figure 3 This is a structural schematic diagram of an alternative embodiment of the cushioning packaging structure of the present application;

[0021] Figure 4 for Figure 3 sectional view of

[0022] Figure 5 This is a schematic diagram of another alternative structure of the cushioning packaging structure of the present application.

[0023] In the figure: 1. Aerogel body; 2. Hollow tube; 3. Gauze; 4. Corrugated paper layer. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0025] The embodiments of the present application provide a cushioning packaging structure, which can solve the problem in the related art that the cushioning packaging material part has insufficient cushioning packaging performance and thus cannot meet actual use requirements.

[0026] like Figure 1 As shown, the cushioning packaging structure of this embodiment includes an aerogel body 1 and a reinforcement structure. The reinforcement structure is arranged in the aerogel body 1.

[0027] Preferably, the reinforcement structure is at least one layer of hollow tube group, at least one layer of fiberboard, at least one layer of gauze 3, or multiple layers of corrugated paper 4.

[0028] In this embodiment, by arranging a reinforcement structure in the aerogel body, and the reinforcement structure is at least one layer of hollow tube group, at least one layer of fiberboard, at least one layer of gauze, or multiple layers of corrugated paper, not only can the partial cushioning packaging performance of the cushioning packaging structure be improved, but also through the characteristics of light weight and large volume of the internal reinforcement structure, the material used in the aerogel body can be reduced, so as to reduce the weight and cost of the cushioning packaging structure under the same volume and meet actual use requirements.

[0029] On the basis of the above-mentioned embodiment, in this embodiment, each layer of hollow tube group includes a plurality of hollow tubes 2, and the above-mentioned hollow tubes 2 are hollow tubes with certain elasticity.

[0030] like Figure 1 and Figure 2 As shown, optionally, the reinforcement structure is a layer of hollow tube groups, and a plurality of hollow tubes 2 in the layer of hollow tube groups are arranged in parallel in sequence, and every two adjacent hollow tubes 2 are in non-pressure contact.

[0031] Optionally, the reinforcement structure is a multi-layer hollow tube group, and the multiple hollow tubes 2 in each layer of the hollow tube group are arranged in parallel and in sequence without pressure contact, and the hollow tubes 2 in every two adjacent layers of the hollow tube group are not in contact.

[0032] In this embodiment, the number of hollow tube groups can be determined according to the thickness and performance requirements of the final cushioning packaging material.

[0033] In some embodiments, the hollow tubes 2 of each two adjacent layers of hollow tube groups are staggered, that is, the central axes of any two hollow tubes 2 located in two adjacent layers above and below are not in the same vertical plane.

[0034] In some embodiments, the hollow tubes 2 of each two adjacent layers of hollow tube groups are arranged perpendicular to each other.

[0035] Optionally, both ends of the hollow tube 2 are sealed, and fillers may be provided inside the hollow tube 2 .

[0036] Furthermore, the hollow tube 2 is filled with aerogel powder or lightweight foam powder.

[0037] In this embodiment, by filling the hollow tube 2 with aerogel powder made from natural polysaccharides or powder made from other lightweight foams, the toughness of the cushioning packaging structure can be further increased.

[0038] Optionally, the filler may be waste paper scraps, waste wood scraps, chopped straw, etc. in addition to aerogel powder or lightweight foam powder.

[0039] In this embodiment, by adjusting the type of filler in the hollow tube 2, different elasticity and support can be given to the hollow tube 2. When external force acts on the cushioning packaging structure, the external force is transmitted to the hollow tube 2 by the biomass aerogel on the surface. Since the hollow tube 2 itself has good resilience, when the external force is removed, the material can return to its original state as much as possible, thereby making the cushioning packaging structure in which the hollow tube 2 is embedded have different elasticity and support. The composite use of aerogel and hollow tube 2 effectively overcomes the problem that elasticity and hardness cannot be taken into account when hollow tube 2 or biomass material is used alone.

[0040] Furthermore, the hollow tube 2 is a paper tube, and the radial cross-section of the paper tube is circular, square or irregular.

[0041] Optionally, the hollow tube 2 is a round tube made of a degradable material.

[0042] Preferably, the diameter of the hollow tube 2 is 4 mm to 20 mm, and the hollow tube 2 is made of a three-layer spiral paper tube. The spiral paper tube has excellent structural strength and can better withstand radial or lateral pressure and tension. The ratio of the gram weight to the diameter of the hollow tube 2 is (15-30): 1. The larger the diameter of the hollow tube 2, the higher the corresponding gram weight, thereby increasing the strength and toughness of the paper tube. Among them, the gram weight of the hollow tube 2 refers to the weight per unit area of ​​the base paper rolled into the spiral paper tube. Optionally, the mass per unit length of the hollow tube 2 is 0.04-0.12g / cm.

[0043] In this embodiment, the aerogel body and the paper tube material are environmentally friendly and degradable. By burying the paper tube in the biomass aerogel, not only can the environmental protection problem of the packaging cushioning material be solved, but also the problem of insufficient cushioning and supporting strength of the packaging cushioning structure can be effectively solved according to the different materials of the filler in the paper tube.

[0044] On the basis of the above embodiment, in this embodiment, when the above reinforcement structure is a multi-layer corrugated paper layer 4, the corrugation directions of every two adjacent layers of corrugated paper layers 4 are perpendicular to each other.

[0045] Optionally, the corrugation directions of two adjacent corrugated paper layers 4 are parallel, and the crest of the upper corrugated paper layer 4 is opposite to the trough of the lower corrugated paper layer 4, so as to increase the elasticity and toughness of the cushioning packaging structure.

[0046] Optionally, in the upper and lower corrugated paper layers 4, vertical paper tubes are arranged between the relative crests and troughs, and the upper and lower edges of the paper tubes are respectively bonded to the crests and troughs to prevent the paper tubes from collapsing, and multiple paper tubes are arranged at intervals on each crest.

[0047] In this embodiment, by providing a paper tube, the compressive strength of the cushioning packaging structure can be further enhanced.

[0048] Preferably, the multi-layer corrugated paper layer 4 is at least three layers. In this embodiment, by filling the corrugated paper layer in the aerogel body, the weight of the cushioning packaging structure can be reduced, the toughness of the cushioning packaging material can be enhanced, and the freeze-drying time in the production process can be reduced, saving costs.

[0049] On the basis of the above-mentioned embodiment, in this embodiment, when the above-mentioned reinforcement structure is at least one layer of fiberboard, the above-mentioned fiberboard is a porous fiberboard.

[0050] Preferably, the fiberboard is a corrugated porous fiberboard.

[0051] Optionally, the corrugated porous fluffy fiberboard can be made by crushing wheat straw, rice straw and corn into mixed powder of 1 to 10 mm by a crusher, and then bonding the mixed powder by an adhesive. The material for preparing the adhesive includes one or more of polyvinyl alcohol, carboxymethyl cellulose and pullulan, and the concentration of the adhesive is 2 to 10%.

[0052] In this embodiment, by arranging the corrugated porous fiberboard in the aerogel body, the elasticity and toughness of the cushioning packaging structure can be effectively increased.

[0053] On the basis of the above embodiment, in this embodiment, when the above-mentioned reinforcement structure is at least one layer of gauze 3, the above-mentioned gauze 3 is cotton yarn with a mesh structure, the mesh number of the above-mentioned gauze 3 is 10-120 meshes, and the thickness is 0.2-2mm, so as to effectively increase the toughness of the cushioning packaging structure.

[0054] like Figure 3 and Figure 4 As shown, in this embodiment, the above-mentioned reinforcement structure is two layers of gauze 3.

[0055] Optionally, the transverse dimensions of the fiberboard, the gauze 3 and the corrugated paper layer 4 may be smaller than the transverse dimension of the aerogel body, or may be the same as the transverse dimension of the aerogel body.

[0056] Optionally, the aerogel body 1 comprises, by weight: 2-10 parts of starch; 2-10 parts of fiber; 2-20 parts of plasticizer; 1-5 parts of preservative; and 0.5-3 parts of thickener.

[0057] Taking the reinforcement structure as a layer of hollow tube group as an example, the preparation method of the above-mentioned cushioning packaging structure includes the following steps:

[0058] Step 1, taking 2-10 parts of fiber by weight and dispersing them in water, taking 2-10 parts of starch, 2-20 parts of plasticizer, 1-5 parts of preservative, and 0.5-3 parts of thickener, sequentially adding them into water, stirring and dispersing at room temperature, then heating to a preset temperature while stirring, continuing stirring, and then cooling to obtain a colloidal liquid;

[0059] Step 2, pour a layer of gel liquid into the mold and scrape it flat to obtain a first gel liquid layer with a thickness of 3-5mm, then lay a row of hollow tubes on the flattened gel liquid surface, then pour gel liquid again and scrape it flat to form a composite layer. At this time, the thickness of the composite layer is 3-5mm larger than the diameter of the hollow tube, that is, the distance between the upper surface of the gel liquid and the hollow tube is 3-5mm;

[0060] Step 3: sequentially transferring the above mold to a cold storage room for low-temperature cooling, a freezer room for freezing, and a vacuum freezer chamber for vacuum freeze drying to obtain the above buffer packaging structure.

[0061] In this embodiment, the viscosity of the colloid liquid is configured so that when the reinforcing structure is supported, the reinforcing structure will not sink or settle.

[0062] Taking the reinforcement structure as a multi-layer hollow tube group as an example, the preparation method of the above-mentioned cushioning packaging structure includes the following steps:

[0063] Step 1, taking 2-10 parts of fiber by weight and dispersing them in water, taking 2-10 parts of starch, 2-20 parts of plasticizer, 1-5 parts of preservative, and 0.5-3 parts of thickener, sequentially adding them into water, stirring and dispersing at room temperature, then heating to a preset temperature while stirring, continuing stirring, and then cooling to obtain a colloidal liquid;

[0064] Step 2, pour a layer of colloid liquid into the mold and scrape it flat to obtain a first colloid liquid layer with a thickness of 3-5mm, then lay the first row of hollow tubes on the scraped surface of the colloid liquid, and then pour the colloid liquid and scrape it flat to form a first composite layer. At this time, the thickness of the first composite layer is 3-5mm larger than the diameter of the hollow tube, that is, the distance between the upper surface of the colloid liquid and the first row of hollow tubes is 3-5mm;

[0065] Step 3: Lay another row of parallel hollow tubes on the surface of the first composite layer, pour the colloid liquid into it and scrape it flat to form a second composite layer. And so on, more composite layers can be obtained;

[0066] Step 4: sequentially transferring the above mold to a cold storage room for low-temperature cooling, a freezer room for freezing, and a vacuum freezer chamber for vacuum freeze drying to obtain the above buffer packaging structure.

[0067] like Figure 5 As shown, taking the reinforcement structure as three layers of corrugated paper as an example, the preparation method of the above-mentioned cushioning packaging structure includes the following steps:

[0068] Step 1, taking 2-10 parts of fiber by weight and dispersing them in water, taking 2-10 parts of starch, 2-20 parts of plasticizer, 1-5 parts of preservative, and 0.5-3 parts of thickener, sequentially adding them into water, stirring and dispersing at room temperature, then heating to a preset temperature while stirring, continuing stirring, and then cooling to obtain a colloidal liquid;

[0069] Step 2, pour a layer of colloidal liquid into the mold and scrape it flat to obtain a first colloidal liquid layer with a thickness of 3-5 mm, then lay the first corrugated paper layer on the scraped surface of the colloidal liquid, and then pour the colloidal liquid and scrape it flat to form a first composite layer, wherein the colloidal liquid can flow and completely fill the gap between the corrugated paper layer and the first colloidal liquid layer, and the thickness of the first composite layer is 3-5 mm greater than the vertical thickness of the corrugated paper layer, that is, the vertical distance between the upper surface of the colloidal liquid and the first corrugated paper layer is 3-5 mm; wherein the vertical thickness of the corrugated paper layer is the distance between the crest and the trough in the vertical direction.

[0070] Step 3: After laying the second corrugated paper layer on the surface of the first composite layer, pour the colloid liquid and scrape it flat to form a second composite layer, wherein the thickness of the second composite layer is 3-5 mm greater than the vertical thickness of the corrugated paper layer.

[0071] Step 4: After laying the third corrugated paper layer on the surface of the second composite layer, pour the colloid liquid and scrape it flat to form a third composite layer, wherein the thickness of the third composite layer is 3-5 mm greater than the vertical thickness of the corrugated paper layer.

[0072] Step 5: sequentially transfer the above mold to a cold storage room for low-temperature cooling, a freezer room for freezing, and a vacuum freezer chamber for vacuum freeze drying to obtain the above buffer packaging structure.

[0073] In this embodiment, the above-mentioned biomass aerogel body is prepared in sequence by low-temperature cooling, freezing and vacuum freeze-drying, and the pores left by ice crystal sublimation are used to obtain a honeycomb pore structure. Not only is the pore making method controllable, but the biomass aerogel itself also has a certain compressive strength and elasticity; at the same time, the reinforcing structure is pre-buried in the biomass aerogel, which can reduce the cost of the aerogel material, and at the same time, the elasticity and support of the reinforced structure are utilized to magnify the advantages of the overall compressive strength, elasticity and toughness of the material.

[0074] Furthermore, the stirring frequency of the above-mentioned normal temperature stirring is 30Hz; the above-mentioned preset temperature is 85-95°C; during the above-mentioned continuous stirring treatment, the stirring frequency is 50Hz, and the continuous stirring time is at least 40min. During the above-mentioned cooling, the temperature of the obtained colloid liquid is not higher than 40°C through coil cooling, and the viscosity of the above-mentioned colloid liquid is 45500-60500mpa.s.

[0075] Furthermore, when transferred to the cold storage room for low-temperature cooling, the cooling temperature is 1-10°C, and the cooling time is 2-4h; when transferred to the freezer for freezing, the freezing temperature is -20 to -40°C, and the freezing time is 2-4h; when transferred to the vacuum freezing chamber for vacuum freeze drying, the radiation plate temperature is gradually increased from 20°C to 80°C, the cold trap temperature is -30°C, the vacuum degree is below 30Pa, and the drying time is 12-24h.

[0076] The cushioning packaging structure of this embodiment is not only simple in structure and easy to manufacture, but also can reduce the weight and cost of degradable packaging materials under the same volume, and its performance also meets actual usage requirements.

[0077] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0078] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0079] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.

Claims

1. A cushioning packaging structure, characterized in that: The cushioning packaging structure comprises an aerogel body (1) and a reinforcing structure arranged in the aerogel body (1); the reinforcing structure is at least one layer of hollow tube group, at least one layer of fiberboard, at least one layer of gauze (3), or multiple layers of corrugated paper (4).

2. The cushioning packaging structure according to claim 1, characterized in that: The reinforcement structure is a layer of hollow tube groups, wherein a plurality of hollow tubes (2) in the layer of hollow tube groups are arranged in parallel and in sequence without pressure contact.

3. The cushioning packaging structure according to claim 1, characterized in that: The reinforcement structure is a multi-layer hollow tube group, wherein a plurality of hollow tubes (2) in each layer of the hollow tube group are arranged in parallel and in sequence without pressure contact, and two adjacent layers of the hollow tube groups are not in contact.

4. The cushioning packaging structure according to claim 3, characterized in that: The hollow tubes (2) of two adjacent layers of hollow tube groups are staggered or arranged perpendicular to each other.

5. The cushioning packaging structure according to any one of claims 2 to 4, characterized in that: The hollow tube (2) is an elastic tube, and the hollow tube (2) is filled with aerogel powder or light foam powder.

6. The cushioning packaging structure according to claim 5, characterized in that: The hollow tube (2) is a paper tube, and the radial cross section of the paper tube is circular, square or irregular.

7. The cushioning packaging structure according to claim 1, characterized in that: The corrugation directions of two adjacent corrugated paper layers (4) are perpendicular to each other.

8. The cushioning packaging structure according to claim 1, characterized in that: The corrugation directions of two adjacent corrugated paper layers (4) are parallel, and the wave crests of the upper corrugated paper layer (4) are opposite to the wave troughs of the lower corrugated paper layer (4).

9. The cushioning packaging structure according to claim 1, characterized in that: The fiberboard is a corrugated porous fiberboard.

10. The cushioning packaging structure according to claim 1, characterized in that: The gauze (3) is cotton gauze, the mesh number of the gauze (3) is 10-120 meshes, and the thickness is 0.2-2 mm.