Spiral conveying device for water-soluble fertilizer production
By designing a screw conveying device with rotary discharge pipe and magnetic structure, the problem of long mixing raw materials in water-soluble fertilizer production is solved, and the better distribution of materials in the mixing cylinder is achieved and the production efficiency is improved.
Patent Information
- Application Number
- CN202420678998.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The discharge port of the existing screw conveyor for water-soluble fertilizer production is in a fixed state, which causes the raw materials to be unable to spread completely during the mixing process, resulting in a long mixing time for the raw materials and affecting production efficiency.
A screw conveying device including a base plate, a material barrel, a servo motor, a spiral shaft, an L-shaped discharge pipe and a discharge assembly is designed. The discharge pipe is rotated by driving the motor and gear, changing the direction of the material, and using a magnetic structure to make the discharge pipe. The inclined discharge pipe continues to move up and down, adjusting the outlet position to improve the uniformity of material distribution.
Through the combination of rotating discharge pipe and magnetic structure, the distribution of materials in the mixing cylinder is more comprehensive, which significantly improves the production rate of water-soluble fertilizer and the uniformity of materials.
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Figure CN222330740U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water-soluble fertilizer production, in particular to a screw conveying device for water-soluble fertilizer production. Background Art
[0002] Water-soluble fertilizers refer to compound fertilizers that can be completely dissolved in water and contain nitrogen, phosphorus, potassium, calcium, magnesium, trace elements, amino acids, humic acid, alginic acid, etc. There are two types of water-soluble fertilizers in terms of form: solid water-soluble fertilizers and liquid water-soluble fertilizers. There are water-soluble fertilizers with large amounts of elements, water-soluble fertilizers with medium amounts of elements, water-soluble fertilizers with trace elements, water-soluble fertilizers containing amino acids, water-soluble fertilizers containing humic acid, and organic water-soluble fertilizers, etc. In the production process of water-soluble fertilizers, screw conveyors are required to transport materials.
[0003] Prior art, such as publication number: CN218289692U, discloses a screw conveyor for water-soluble fertilizer production, including: a conveying mechanism and a disassembly mechanism; the conveying mechanism includes a shell, a motor is fixedly mounted on one side of the shell, the output shaft of the motor extends to the interior of the shell and is fixedly connected to a screw rod; the screw conveyor for water-soluble fertilizer production allows the screen to be easily disassembled and assembled, so that impurities and dust accumulated in the screen can be cleaned in time, thereby avoiding the influence of impurities and dust on the solid water-soluble fertilizer entering the conveyor.
[0004] In summary, the current screw conveyor device still has the following defects during installation and use at the user end:
[0005] The discharge port of the spiral conveyor is in a fixed state. When preparing water-soluble fertilizer, multiple raw materials need to be fed and mixed at the same time. However, the discharge port of the spiral conveyor is in a fixed state. When feeding, the raw materials are concentrated on the side of the mixing cylinder and cannot be more comprehensively diffused inside the mixing cylinder. It takes a long time to mix the multiple raw materials together, which is not conducive to speeding up the production of water-soluble fertilizer. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the inventors conducted in-depth research and completed the present utility model after paying a lot of creative work.
[0007] Specifically, the technical problem to be solved by the utility model is: to provide a spiral conveying device for the production of water-soluble fertilizers, so as to solve the problem that the discharge port of the current spiral conveying device is in a fixed state. When preparing water-soluble fertilizers, multiple raw materials need to be fed and mixed at the same time, and the discharge port of the spiral conveying device is in a fixed state. When feeding, it is more concentrated on the side of the mixing cylinder and cannot be more comprehensively diffused inside the mixing cylinder. It takes a long time to mix the multiple raw materials together, which is not conducive to speeding up the production of water-soluble fertilizers.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0009] A screw conveying device for producing water-soluble fertilizers, comprising a bottom plate, and a barrel is fixedly installed on the top of the bottom plate through a bracket, a screw shaft is rotatably installed inside the barrel, a screw blade is welded on the outer wall surface of the screw shaft and located inside the barrel, an equipment box is installed on the left side of the top of the bottom plate, and a servo motor is installed on the top of the equipment box, and at the same time, the driving end of the servo motor is connected to the left end of the screw shaft, an L-shaped discharge pipe is welded on the outlet end of the right side of the barrel, and a discharge assembly is provided at the discharge end of the L-shaped discharge pipe;
[0010] The discharge assembly comprises a collection bin welded at the discharge port at the bottom of the L-shaped discharge pipe, a discharge pipeline is rotatably mounted at the discharge end of the collection bin, and a cover plate is rotatably arranged at the vertical pipe end of the discharge pipeline.
[0011] As an improved technical solution, a through hole is opened at the center of the circle on the top of the cover plate, a bearing is installed inside the through hole, and the cover plate is rotatably connected to the vertical pipe end of the discharge pipeline through the bearing.
[0012] As an improved technical solution, the discharge pipeline includes a vertical feed pipe rotatably installed at the outlet end of the collecting bin through a bearing, a shaped hose is installed at the outlet end of the vertical feed pipe, and an inclined discharge pipe is installed at the outlet end of the shaped hose.
[0013] As an improved technical solution, a driving motor is installed on one side of the top of the cover plate, and gears are sleeved on the driving end of the driving motor and the upper side of the outer wall of the vertical feed pipe, and the two gears are meshed.
[0014] As an improved technical solution, a magnet bar is fixedly mounted on the outer wall surface of the inclined discharge pipe, and a circle of magnetic structure is mounted on the outward edge of the bottom of the cover plate.
[0015] As an improved technical solution, the magnetic structure includes a mounting seat installed at the bottom of the cover plate, the mounting seat is provided with a T-shaped slot facing outward, a T-shaped block is clamped inside the T-shaped slot, and an electromagnet is installed at the bottom of the T-shaped block.
[0016] As an improved technical solution, a blocking plate is provided on the outer side of the mounting seat, threaded holes are provided on the outer side of the mounting seat and the blocking plate, and screws are threadedly installed between the two threaded holes on the blocking plate and the mounting seat.
[0017] As an improved technical solution, two electromagnets are connected, one is in an attracting state with the magnet bar, and the other is in an attracting state with the magnet bar, and the magnetism of the electromagnets that repel or attract the magnet bar is different.
[0018] After adopting the above technical solution, the beneficial effects of the utility model are:
[0019] 1. In the utility model, when the material passes through the inside of the discharge pipeline, the driving motor drives the gear thereon to rotate, and under the transmission action of the two meshing gears, the discharge pipeline is rotated. When the discharge pipeline rotates, the outlet of the discharge pipeline, that is, the outlet position of the inclined discharge pipe, will change in direction accordingly, so that the direction of the material discharged through the inclined discharge pipe will change, which can expand the area where the material enters the mixing cylinder. At the same time, under the action of centripetal force, the material will be thrown out further to the outside, so that the material is distributed more widely inside the mixing cylinder, so that when the spiral conveying device conveys the material to the mixing cylinder, the material is dispersed more comprehensively inside the mixing cylinder, which is beneficial to improve the production rate of water-soluble fertilizer.
[0020] 2. In the utility model, when the oblique discharge pipe is rotating, the electromagnet is turned on, and the oblique discharge pipe is constantly in a state of "nodding" up and down under the state of magnetic attraction and repulsion between different electromagnets and magnet bars. At this time, the area where the material falls into the mixing cylinder is progressively changed, which is more conducive to the uniform dispersion of the material inside the mixing cylinder. The bending of the shaping hose can also be adjusted through a certain oblique discharge pipe to change the outlet position of the oblique discharge pipe. The outlet position of the oblique discharge pipe is rotated after only a single adjustment, which is for the user to choose. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0022] Figure 1 The utility model is a schematic diagram of the overall structure of a screw conveying device for producing water-soluble fertilizer.
[0023] Figure 2 The utility model is a schematic diagram of the structure of a discharging component of a screw conveying device for producing water-soluble fertilizer.
[0024] Figure 3 The utility model is a schematic diagram of the discharge pipeline structure of a screw conveying device for producing water-soluble fertilizer.
[0025] Figure 4 The utility model is a schematic diagram of the magnetic structure of a screw conveying device for producing water-soluble fertilizer.
[0026] Description of reference numerals:
[0027] 1. Bottom plate; 2. Material barrel; 3. Servo motor; 4. Screw shaft; 5. L-shaped discharge pipe; 6. Discharge assembly; 61. Collection bin; 62. Discharge pipeline; 621. Vertical feed pipe; 622. Molding hose; 623. Oblique discharge pipe; 624. Magnet bar; 63. Cover plate; 64. Magnetic structure; 641. Mounting seat; 642. Blocking plate; 643. Screw; 644. T-slot; 645. Electromagnet; 646. T-block; 65. Drive motor; 66. Gear. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0030] At the same time, the meaning of "and / or" or "and / or" appearing in the full text includes three options. Taking "A and / or B" as an example, it includes option A, or option B, or a option in which both A and B are satisfied.
[0031] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0032] Example 1
[0033] Reference Figure 1-4, which is the first embodiment of the utility model, provides a screw conveying device for water-soluble fertilizer production, which includes a bottom plate 1, and a barrel 2 is fixedly installed on the top of the bottom plate 1 through a bracket, a screw shaft 4 is rotatably installed inside the barrel 2, and the left end of the screw shaft 4 is located on the left side of the barrel 2, a feed bin is welded at the feed inlet of the barrel 2, and a spiral blade is welded on the outer wall of the screw shaft 4 and located inside the barrel 2, an equipment box is installed on the left side of the top of the bottom plate 1, and a servo motor 3 is installed on the top of the equipment box, and at the same time, the driving end of the servo motor 3 is connected to the left end of the screw shaft 4, an L-shaped discharge pipe 5 is welded at the outlet end on the right side of the barrel 2, and a discharge assembly 6 is provided at the discharge end of the L-shaped discharge pipe 5;
[0034] The discharge assembly 6 includes a collection bin 61 welded to the bottom discharge port of the L-shaped discharge pipe 5, a discharge pipeline 62 is rotatably installed at the discharge end of the collection bin 61, and a cover plate 63 is rotatably provided at the vertical pipe end of the discharge pipeline 62. At the same time, the cover plate 63 is used to be installed at the upper end of the feed port of the mixing cylinder to seal the feed port to prevent external impurities from entering the interior of the mixing cylinder from the open inlet.
[0035] A through hole is formed at the center of the top of the cover plate 63 , a bearing is installed inside the through hole, and the cover plate 63 is rotatably connected to the vertical pipe end of the discharge pipeline 62 through the bearing.
[0036] The discharge pipeline 62 includes a vertical feed pipe 621 rotatably installed at the outlet end of the collecting bin 61 through a bearing. A shaping hose 622 is installed at the outlet end of the vertical feed pipe 621. The shaping hose 622 is made of silicone material. An inclined discharge pipe 623 is installed at the outlet end of the shaping hose 622. The inclined pipe is used to change the outlet direction of the material.
[0037] A driving motor 65 is installed on one side of the top of the cover plate 63. A gear 66 is sleeved on the driving end of the driving motor 65 and the upper side of the outer wall of the vertical feed pipe 621, and the two gears 66 are meshed. When the material passes through the inside of the discharge pipe 62, the driving motor 65 drives the gear 66 thereon to rotate. Under the transmission action of the two meshing gears 66, the discharge pipe 62 is rotated. When the discharge pipe 62 rotates, the outlet of the discharge pipe 62, that is, the outlet position of the inclined discharge pipe 623, will change in direction accordingly, so that the direction of the material discharged through the inclined discharge pipe 623 will change, which can expand the area where the material enters the mixing cylinder. At the same time, under the action of centripetal force, the material will be thrown out more to the outside, so that the material is distributed more widely inside the mixing cylinder, so that when the spiral conveying device conveys the material to the mixing cylinder, the material is dispersed more comprehensively inside the mixing cylinder, which is beneficial to improve the production rate of water-soluble fertilizer.
[0038] During use, the oblique discharge pipe 623 is inserted into the interior of the mixing cylinder through the feeding port of the mixing cylinder, and then the material barrel 2 is fixed at the feeding port of the mixing cylinder;
[0039] Then adjust the inclined discharge pipe 623 to be bent to the side;
[0040] The material enters the barrel 2 from the feed bin, and the servo motor 3 drives the screw shaft 4 to rotate, which drives the screw blades to continuously rotate inside the barrel 2, and continuously drives the material inside the barrel 2 toward the direction of the L-shaped discharge pipe 5, causing the material to fall from the L-shaped discharge pipe 5 into the discharge assembly 6. The material will continuously enter the discharge pipeline 62 through the guidance of the collecting bin 61, and finally fall into the mixing bin.
[0041] Example 2
[0042] Reference Figure 1-4 , which is the second embodiment of the utility model, and this embodiment is different from the first embodiment in that:
[0043] A magnet bar 624 is fixedly mounted on the outer wall of the inclined discharge pipe 623 , and a circle of magnetic structure 64 is mounted on the outward edge of the bottom of the cover plate 63 .
[0044] The magnetic structure 64 includes a mounting seat 641 mounted on the bottom of the cover plate 63 . A T-shaped slot 644 is formed on the outside of the mounting seat 641 . A T-shaped block 646 is clamped inside the T-shaped slot 644 . An electromagnet 645 is installed at the bottom of the T-shaped block 646 .
[0045] A blocking plate 642 is provided on the outer side of the mounting seat 641, and threaded holes are provided on the outer sides of the mounting seat 641 and the blocking plate 642, and screws 643 are threadedly installed between the two threaded holes on the blocking plate 642 and the mounting seat 641. The blocking plate 642 is installed on the side of the mounting seat 641 by the screws 643, which facilitates the installation and disassembly of the electromagnet 645.
[0046] Two electromagnets 645 are connected, one is in an attractive state with the magnet bar 624, and the other is in an attractive state with the magnet bar 624, and the magnetism of the electromagnets 645 that repel or attract the magnet bar 624 is different. Under the state of magnetic attraction and repulsion between different electromagnets 645 and the magnet bar 624, the inclined discharge pipe 623 is constantly in a state of "nodding" up and down, and the area where the material falls into the mixing cylinder is progressively changed at this time, which is more conducive to the uniform dispersion of the material inside the mixing cylinder. The bending of the shaping hose 622 can also be adjusted through a certain inclined discharge pipe 623 to change the outlet position of the inclined discharge pipe 623. The outlet position of the inclined discharge pipe 623 is only adjusted once and then rotated for users to choose.
[0047] During use, when the oblique discharge tube 623 rotates, the electromagnet 645 is turned on, and the oblique discharge tube 623 is constantly in a state of "nodding" up and down under the state of magnetic attraction and repulsion between different electromagnets 645 and magnet bars 624, thereby further changing the area where the material falls into the mixing cylinder.
[0048] It should be understood that the purpose of these embodiments is only to illustrate the utility model and is not intended to limit the protection scope of the utility model. In addition, it should also be understood that after reading the technical content of the utility model, those skilled in the art can make various changes, modifications and / or variations to the utility model, and all of these equivalent forms also fall within the protection scope defined by the claims attached to this application.
Claims
1. A screw conveying device for producing water-soluble fertilizer, comprising a bottom plate, and a material barrel is fixedly installed on the top of the bottom plate through a bracket, a screw shaft is rotatably installed inside the material barrel, and a spiral blade is welded on the outer wall surface of the screw shaft and located inside the material barrel, an equipment box is installed on the left side of the top of the bottom plate, and a servo motor is installed on the top of the equipment box, and at the same time, the driving end of the servo motor is connected to the left end of the screw shaft, characterized in that: An L-shaped discharge pipe is welded at the outlet end on the right side of the barrel, and a discharge assembly is provided at the discharge end of the L-shaped discharge pipe; The discharge assembly comprises a collection bin welded at the discharge port at the bottom of the L-shaped discharge pipe, a discharge pipeline is rotatably mounted at the discharge end of the collection bin, and a cover plate is rotatably arranged at the vertical pipe end of the discharge pipeline.
2. A screw conveying device for water-soluble fertilizer production according to claim 1, characterized in that: A through hole is provided at the center of the circle on the top of the cover plate, a bearing is installed inside the through hole, and the cover plate is rotatably connected to the vertical pipe end of the discharge pipeline through the bearing.
3. A screw conveying device for water-soluble fertilizer production according to claim 2, characterized in that: The discharge pipeline comprises a vertical feed pipe rotatably mounted at the outlet end of the collecting bin through a bearing, a shaped hose is mounted at the outlet end of the vertical feed pipe, and an inclined discharge pipe is mounted at the outlet end of the shaped hose.
4. A screw conveying device for producing water-soluble fertilizer according to claim 3, characterized in that: A driving motor is installed on one side of the top of the cover plate, and gears are sleeved on the driving end of the driving motor and the upper side of the outer wall of the vertical feed pipe, and the two gears are meshed.
5. A screw conveying device for producing water-soluble fertilizer according to claim 4, characterized in that: A magnet bar is fixedly mounted on the outer wall surface of the inclined discharge pipe, and a circle of magnetic structure is mounted on the outward edge of the bottom of the cover plate.
6. A screw conveying device for producing water-soluble fertilizer according to claim 5, characterized in that: The magnetic structure comprises a mounting seat mounted on the bottom of the cover plate, the mounting seat is provided with a T-shaped slot facing outward, a T-shaped block is clamped inside the T-shaped slot, and an electromagnet is mounted on the bottom of the T-shaped block.
7. A screw conveying device for producing water-soluble fertilizer according to claim 6, characterized in that: A blocking plate is arranged on the outer side of the mounting seat, threaded holes are provided on the outer side of the mounting seat and the blocking plate, and screws are threadedly installed between the blocking plate and the two threaded holes on the mounting seat.
8. A screw conveying device for producing water-soluble fertilizer according to claim 7, characterized in that: Two electromagnets are connected, one is in an attracting state with the magnet bar, and the other is in an attracting state with the magnet bar, and the magnetism of the electromagnets that repel or attract the magnet bar is different.
Citation Information
Patent Citations
Spiral conveyor for water-soluble fertilizer production
CN218289692U