Full-electronic intelligent beer filling valve

Abstract

The utility model discloses a full-electronic intelligent beer filling valve which comprises a box body, an installation cylinder is fixedly connected to the inner wall of the box body, a filling pipe is fixedly connected to the inner wall of the installation cylinder, the bottom end of the filling pipe penetrates through and extends to the bottom of the box body, two through holes are formed in the inner wall of the installation cylinder, and the two through holes are formed in the inner wall of the installation cylinder. And the through hole is located in the top of the filling pipe, an electric push rod is installed on the top of the box body, and the bottom end of the electric push rod penetrates through the box body and extends into the installation cylinder. According to the utility model, the sealing seat is arranged to seal the filling pipe, and is matched with the sucking pump and the air supply pump to realize vacuum and carbon dioxide filling in the container, then filling is carried out, manual intervention is not needed with the gas sensor, and the automatic control system can accurately monitor and adjust the vacuum degree and the carbon dioxide content in the filling process; and the automatic system can reduce the labor cost and improve the production efficiency and the product quality, so that the production cost is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of beer filling, and more specifically to a fully electronic intelligent beer filling valve. Background Art

[0002] A beer filling valve is a valve used to fill beer into bottles, cans or other packaging containers during the beer production process. It is usually made of stainless steel or other corrosion-resistant materials to ensure that the beer is not contaminated and oxidized during the filling process. This valve needs to be precisely controlled and monitored to ensure that the filling process is efficient, accurate and hygienic.

[0003] In the working process of the filling machine, it is usually necessary to pre-vacuum the filling container first, then fill it with carbon dioxide, and then perform a second vacuum. This requires multiple operations, which is too complicated. Therefore, in the actual beer production process, the ideal practical effect is often not achieved.

[0004] After searching, the patent with application number CN202220061046.4 discloses a fully electronic intelligent filling valve, including: a box body, a column installed on the box body, and a fixed cylinder fixedly arranged on the inner wall of the box body. The column is docked with the filling container, and the driving component works to drive the vacuum component to work to vacuum the filling container. The driving component drives the spray component to work intermittently. When the upper space of the box body is in a connected state with the through hole on the column, carbon dioxide is filled into the filling container. Subsequently, when the upper space of the box body is connected and the through hole on the column is in a non-connected state, the vacuum component vacuums the filling container again. After the vacuum treatment is completed, the driving component stops working and the filling step is performed. The power component drives the elastic component to move, and the liquid in the box body enters the filling container. In this way, the effective filling function of the liquid is realized.

[0005] This structure realizes vacuum and air supply inside the container by setting up a single set of pump bodies, and then realizes the opening of the column to complete the filling through a series of gears inside the box, so that the group of air pumps needs to repeatedly switch the operating state, resulting in a decrease in service life. Extracting the carbon dioxide inside the box will affect the internal beer state. At the same time, automation cannot be achieved during air extraction, air supply and filling. The internal structure is prone to damage when it is in the humid environment inside the box for a long time. Therefore, professionals in this field provide a fully electronic intelligent beer filling valve to solve the above-mentioned problems. Utility Model Content

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a fully electronic intelligent beer filling valve, so as to more accurately judge the beer capacity inside the container, realize automatic filling, improve production efficiency, and the automated system can reduce labor costs.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A fully electronic intelligent beer filling valve comprises a box body, a mounting cylinder is fixedly connected to the inner wall of the box body, a filling tube is fixedly connected to the inner wall of the mounting cylinder, the bottom end of the filling tube passes through and extends to the bottom of the box body, two through holes are provided on the inner wall of the mounting cylinder, the through holes are located at the top of the filling tube, an electric push rod is installed on the top of the box body, the bottom end of the electric push rod passes through the box body and extends to the inside of the mounting cylinder, a connecting shaft is installed at the bottom end of the electric push rod, a sealing seat is fixedly connected to the bottom end of the connecting shaft, the sealing seat is located at the top of the filling tube, the through holes are located on both sides of the sealing seat, an air supply pump and an air suction pump are respectively installed on the left and right sides of the box body, the air supply pump and the air suction pump are both connected to the inside of the filling tube through a pipeline, a gas sensor is installed on the inner wall of the filling tube, a processor is integrated inside the box body, the air supply pump, the air suction pump, the gas sensor and the electric push rod are all connected with the processor signal, and a monitoring component is arranged inside the box body.

[0009] As a further description of the above technical solution: the monitoring component includes a liquid level sensor, which is installed on the inner wall of the box, and a buoyancy plate is slidably connected to the inner wall of the box. An infrared ray transmitter is installed on the top of the buoyancy plate, and a receiver is installed on the inner top wall of the box. The infrared ray transmitter, receiver and liquid level sensor are all connected to the processor signal.

[0010] As a further description of the above technical solution: the buoyancy of the buoyancy board is relatively large, a guide block is fixedly connected to the buoyancy board, and the guide block is slidably connected to the inner wall of the box body.

[0011] As a further description of the above technical solution: a guide bucket is fixedly connected to the inner wall of the filling tube, and the gas sensor is located at the bottom of the guide bucket.

[0012] As a further description of the above technical solution: the sealing seat and the inner wall of the mounting tube are subjected to sliding sealing treatment.

[0013] As a further description of the above technical solution: a spring is fixedly connected to the inner wall of the mounting cylinder, the bottom end of the spring is fixedly connected to the top of the sealing seat, and the connecting shaft is located inside the spring.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] In the utility model, a sealing seat is provided to seal the filling tube, and a vacuum pump and an air supply pump are used to realize the vacuum inside the container and fill the container with carbon dioxide, and then filling is carried out. The gas sensor realizes that no human intervention is required. The automatic control system can accurately monitor and adjust the vacuum degree and carbon dioxide content during the filling process, thereby improving production efficiency. The automatic system can reduce labor costs, improve production efficiency and product quality, thereby saving production costs. Moreover, the monitoring component can realize the monitoring of the liquid level changes inside the box, so as to more accurately judge the beer capacity inside the container, realize automatic body filling, and realize automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;

[0018] Figure 3 For the utility model Figure 2 The enlarged structural diagram at A in the middle;

[0019] Figure 4 This is a schematic diagram of the internal cross-sectional structure of the installation tube of the utility model;

[0020] Figure 5 It is a schematic diagram of the principle of the utility model.

[0021] Description of the numbers in the figure:

[0022] 1. Box body; 2. Mounting cylinder; 3. Filling tube; 4. Through hole; 5. Electric push rod; 6. Connecting shaft; 7. Sealing seat; 8. Air supply pump; 9. Air suction pump; 10. Gas sensor; 11. Processor; 12. Monitoring component; 1201. Liquid level sensor; 1202. Buoyancy plate; 1203. Infrared ray emitter; 13. Guide block; 14. Guide bucket; 15. Spring. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention;

[0024] See also Figures 1 to 5In the utility model, a fully electronic intelligent beer filling valve comprises a box body 1, a mounting cylinder 2 is fixedly connected to the inner wall of the box body 1, a filling tube 3 is fixedly connected to the inner wall of the mounting cylinder 2, the bottom end of the filling tube 3 passes through and extends to the bottom of the box body 1, two through holes 4 are provided on the inner wall of the mounting cylinder 2, the through hole 4 is located at the top of the filling tube 3, an electric push rod 5 is installed on the top of the box body 1, the bottom end of the electric push rod 5 passes through the box body 1 and extends to the inside of the mounting cylinder 2, a connecting shaft 6 is installed at the bottom end of the electric push rod 5, and the connecting shaft 6 The bottom end is fixedly connected with a sealing seat 7, the sealing seat 7 is located at the top of the filling tube 3, the through hole 4 is located on both sides of the sealing seat 7, and the left and right sides of the box body 1 are respectively installed with an air supply pump 8 and an air suction pump 9, the air supply pump 8 and the air suction pump 9 are connected with the inside of the filling tube 3 through a pipeline, a gas sensor 10 is installed on the inner wall of the filling tube 3, and a processor 11 is integrated inside the box body 1. The air supply pump 8, the air suction pump 9, the gas sensor 10 and the electric push rod 5 are all connected with the processor 11 signal, and a monitoring component 12 is arranged inside the box body 1;

[0025] The monitoring component 12 includes a liquid level sensor 1201, which is mounted on the inner wall of the box 1. A buoyancy plate 1202 is slidably connected to the inner wall of the box 1. An infrared ray transmitter 1203 is mounted on the top of the buoyancy plate 1202. A receiver is mounted on the inner top wall of the box 1. The infrared ray transmitter 1203, the receiver and the liquid level sensor 1201 are all connected to the processor 11 by signals.

[0026] The sealing seat 7 and the inner wall of the mounting tube 2 are subjected to sliding sealing treatment.

[0027] Move the container to be filled with beer to the bottom of the filling tube 3. At this time, the electric push rod 5 pushes the connecting shaft 6 to push the sealing seat 7 into the top of the filling tube 3, so that the filling tube 3 and the inside of the container are sealed. Then the right-side air pump 9 works to extract the gas inside the filling tube 3 through the pipeline until a vacuum is formed, and the inside of the container is then vacuumed. The gas sensor 10 monitors the data in real time and transmits it to the processor 11. After receiving the signal, the processor 11 controls the air pump 9 to close. Then the left-side air pump 8 sends carbon dioxide into the filling tube 3. Then the gas enters the container. After the gas sensor 10 monitors the content and reaches the set value, it controls the air pump 8 to stop and then filling can be carried out. The electric push rod 5 drives the connecting shaft 6 upward The connecting shaft 6 pulls the sealing seat 7 upward synchronously, thereby exposing the through hole 4, and the beer enters the interior of the mounting cylinder 2 through the through hole 4, and then enters the interior of the container through the filling tube 3. At this time, the liquid level sensor 1201 monitors the liquid level of the beer inside the box body 1 in real time and transmits the signal to the processor 11. As the liquid level drops, the height of the buoyancy plate 1202 drops accordingly, and the infrared ray transmitter 1203 moves downward accordingly, making it take longer for the receiver to receive the signal. After receiving the signal, the processor 11 judges the data and indirectly judges the height of the liquid level drop. When the set value is reached, the processor 11 can control the electric push rod 5 to move downward, and the electric push rod 5 drives the connecting shaft 6 and the sealing seat 7 to move downward until the top of the filling tube 3 is sealed.

[0028] In the utility model, the filling tube 3 is sealed by setting a sealing seat 7, and the vacuum pump 9 and the air supply pump 8 are used to realize the vacuum inside the container and fill the carbon dioxide, and then the filling is carried out. The gas sensor 10 is used to realize that no human intervention is required. The automatic control system can accurately monitor and adjust the vacuum degree and carbon dioxide content during the filling process, thereby improving production efficiency. The automatic system can reduce labor costs, improve production efficiency and product quality, thereby saving production costs. Moreover, the monitoring component 12 can be used to monitor the changes in the liquid level inside the box body 1, so as to more accurately judge the beer capacity inside the container, realize automatic body filling, and realize automation.

[0029] See also Figure 2 and 3 , wherein: the buoyancy of the buoyancy plate 1202 is relatively large, a guide block 13 is fixedly connected to the buoyancy plate 1202 , and the guide block 13 is slidably connected to the inner wall of the box body 1 .

[0030] In the utility model, the setting of the guide block 13 can play a limiting and guiding role for the buoyancy plate 1202, so that the buoyancy plate 1202 always fits the inner wall of the box body 1 to maintain stable movement in the vertical direction. The buoyancy plate 1202 with greater buoyancy supports the infrared ray emitter 1203 to always float on the liquid surface.

[0031] See also Figure 4, wherein: a guide bucket 14 is fixedly connected to the inner wall of the filling tube 3 , and the gas sensor 10 is located at the bottom of the guide bucket 14 .

[0032] In the utility model, after the beer enters the filling tube 3 , it moves downward, and is guided by the guide bucket 14 to start moving toward the center and continue moving downward, so that the guide bucket 14 can protect the gas sensor 10 .

[0033] See also Figure 2 and 4 , wherein: a spring 15 is fixedly connected to the inner wall of the mounting cylinder 2 , the bottom end of the spring 15 is fixedly connected to the top of the sealing seat 7 , and the connecting shaft 6 is located inside the spring 15 .

[0034] In the utility model, the spring 15 can provide a certain buffering effect when the sealing seat 7 moves to reduce the impact of sudden impact or vibration on the sealing seat 7, which helps to protect the equipment and can adapt to the pressure or external influence in different situations, so that the sealing seat 7 can adapt to various working conditions more smoothly during the movement.

[0035] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A fully electronic intelligent beer filling valve, comprising a housing (1), characterized in that: The inner wall of the box body (1) is fixedly connected to a mounting tube (2), the inner wall of the mounting tube (2) is fixedly connected to a filling tube (3), the bottom end of the filling tube (3) passes through and extends to the bottom of the box body (1), the inner wall of the mounting tube (2) is provided with two through holes (4), the through holes (4) are located at the top of the filling tube (3), the top of the box body (1) is installed with an electric push rod (5), the bottom end of the electric push rod (5) passes through the box body (1) and extends to the inside of the mounting tube (2), the bottom end of the electric push rod (5) is installed with a connecting shaft (6), the bottom end of the connecting shaft (6) is fixedly connected to a sealing seat (7), the The sealing seat (7) is located at the top of the filling tube (3), and the through hole (4) is located on both sides of the sealing seat (7). An air supply pump (8) and an air suction pump (9) are respectively installed on the left and right sides of the box body (1). The air supply pump (8) and the air suction pump (9) are both connected to the inside of the filling tube (3) through a pipeline. A gas sensor (10) is installed on the inner wall of the filling tube (3). A processor (11) is integrated inside the box body (1). The air supply pump (8), the air suction pump (9), the gas sensor (10) and the electric push rod (5) are all connected to the processor (11) by signal. A monitoring component (12) is arranged inside the box body (1).

2. The fully electronic intelligent beer filling valve according to claim 1 is characterized in that: The monitoring component (12) comprises a liquid level sensor (1201), the liquid level sensor (1201) is mounted on the inner wall of the box (1), a buoyancy plate (1202) is slidably connected to the inner wall of the box (1), an infrared ray transmitter (1203) is mounted on the top of the buoyancy plate (1202), a receiver is mounted on the inner top wall of the box (1), and the infrared ray transmitter (1203), the receiver and the liquid level sensor (1201) are all connected to the processor (11) by signal.

3. The fully electronic intelligent beer filling valve according to claim 2 is characterized in that: A guide block (13) is fixedly connected to the buoyancy plate (1202), and the guide block (13) is slidably connected to the inner wall of the box body (1).

4. The fully electronic intelligent beer filling valve according to claim 1 is characterized in that: A guide bucket (14) is fixedly connected to the inner wall of the filling tube (3), and the gas sensor (10) is located at the bottom of the guide bucket (14).

5. The fully electronic intelligent beer filling valve according to claim 1 is characterized in that: The sealing seat (7) and the inner wall of the mounting tube (2) are subjected to sliding sealing treatment.

6. The fully electronic intelligent beer filling valve according to claim 1 is characterized in that: A spring (15) is fixedly connected to the inner wall of the installation cylinder (2), the bottom end of the spring (15) is fixedly connected to the top of the sealing seat (7), and the connecting shaft (6) is located inside the spring (15).

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