Flannelette processing floating hair removing equipment

By using guide rails, vacuum heads and electrostatic systems in the velvet processing equipment, the problem of existing equipment requiring disassembly and assembly and cleaning rollers is solved, and the working efficiency and floating hair removal effect are improved.

CN222332323UActive Publication Date: 2025-01-10SHANDONG XINGTAI TEXTILE CO LTD
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Patent Information

Application Number
CN202420148059.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2025-01-10
Estimated Expiration
2034-01-22

AI Technical Summary

Technical Problem

The existing efficient defloating hair cleaning equipment requires the removal of the cleaning roller to clean up the fuzz attached to the surface, which is cumbersome and reduces work efficiency.

Method used

A velvet processing and fleece removal device is designed, using guide rails, vacuum heads, static eliminators, sliders, connecting pipes, dust collectors and drive components to polarize the fluff through the electrostatic generator and through the gears and The motor system drives the rotation of the carding and cleaning rollers, simplifying the operation steps and avoiding the need to disassemble and assemble the rollers.

Benefits of technology

Improve work efficiency, simplify operation steps, avoid tedious operations of shutting down the machine and repeatedly disassembling and assembly of rollers, and improve the efficiency of floating hair removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flannelette production, and discloses flannelette processing floating hair removing equipment which comprises an installation support, two carding rollers penetrate through and are rotationally connected to the front portion of the interior of the installation support, and two cleaning rollers penetrate through and are rotationally connected to the rear portion of the interior of the installation support. Two electrostatic generators are fixedly connected to the lower portion of the right side of the mounting support and electrically connected with the carding rollers and the cleaning roller correspondingly, the left ends of the two carding rollers penetrate through and are fixedly connected with first gears, and the two first gears are meshed with each other. According to the floating hair removing equipment for flannelette processing, under the mutual cooperation of the guide rail, the dust collection head, the static electricity eliminator, the sliding block, the connecting pipe, the dust collection box, the draught fan and the driving assembly, the situation that the machine needs to be shut down and the roller needs to be disassembled and assembled repeatedly when the fluff of the roller is cleaned is avoided, the operation steps are simplified, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flannel production, in particular to a device for removing floating hair during flannel processing. Background Art

[0002] In the production process of flannel, the flannel is formed by a flannel raising machine or a combing machine. After the flannel is raised by the flannel raising machine, part of the flannel will become floating hair. In order to ensure the quality of the flannel fabric, it is necessary to use a floating hair removal device to remove the floating hair.

[0003] After searching, the existing Chinese patent announcement number is: CN214572672U, which provides a high-efficiency de-floating hair cleaning equipment. This patent uses a flattening mechanism to press the originally uneven flocking cloth flat, and uses the electrostatic generator of the flattening mechanism to generate static electricity to polarize the fiber fluff. Then, the built-in vibrator and polarized fluff of the de-floating hair cleaning roller make it easier to remove the floating hair, and the de-floating hair cleaning roller can be removed for replacement and cleaning.

[0004] Although the above patent can polarize fiber fluff and remove the fluff through a de-floating cleaning roller, the above high-efficiency de-floating cleaning equipment still has the following problems: the device needs to remove the de-floating cleaning roller to clean the fluff attached to its surface, which not only requires shutting down the machine, but also requires repeated disassembly and assembly of the roller, which is cumbersome to operate and reduces work efficiency.

[0005] In view of the above problems, a device for removing floating hair in flannel processing is proposed. Utility Model Content

[0006] The utility model aims to provide a device for removing floating hair from flannel processing, which solves the problem in the background technology that the fluff on the roller needs to be repeatedly disassembled and assembled to clean it, resulting in low working efficiency.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a velvet cloth processing floating hair removal device, comprising a mounting bracket, the front part of the mounting bracket is penetrated by and rotatably connected to two combing rollers, the rear part of the mounting bracket is penetrated by and rotatably connected to two cleaning rollers, the lower right part of the mounting bracket is fixedly connected to two electrostatic generators, and the two electrostatic generators are electrically connected to the combing roller and the cleaning roller respectively, the left ends of the two combing rollers are penetrated by and fixedly connected to a first gear, and the two first gears are meshed with each other, the left ends of the two cleaning rollers are penetrated by and fixedly connected to a second gear, and the two second gears are meshed with each other. The wheels are meshed with each other, and a fixed bracket is fixedly connected to the rear side of the mounting bracket, and guide rails are fixedly connected to the upper and lower inner parts of the fixed bracket, and a slider is penetrated and slidably connected inside the guide rail, and dust collectors are fixedly connected to the adjacent sides of the two sliders, and static eliminators are fixedly connected to the front parts of the left and right sides of the two dust collectors, and a connecting pipe is fixedly connected between the rear ends of the dust collectors, and the other end of the connecting pipe is fixedly connected to a dust collecting box, and the dust collecting box is fixedly connected to the fixed bracket, and a fan is penetrated and fixedly connected to the lower port of the dust collecting box, and the fan is fixedly connected to the fixed bracket, and a driving assembly is arranged on the guide rail.

[0008] By adopting the above technical solution, the floating hair of the flannel is removed by the cleaning roller, the hair is polarized by the electrostatic generator, the lower combing roller is driven to rotate by the first gear, and the lower cleaning roller is driven to rotate by the second gear.

[0009] As a further description of the above technical solution: the driving assembly includes a threaded rod, the threaded rod passes through and is rotatably connected to the guide rail, and the threaded rod passes through and extends to the other side of the guide rail, the threaded rod passes through and is threadedly connected to the slider, and the threaded rod passes through and extends to the other side of the slider, the left ends of the two threaded rods are passed through and fixedly connected with synchronous pulleys, a synchronous belt passes through and is arranged between the outer rings of the synchronous pulleys, a third motor is fixedly connected to the upper right side of the fixed bracket, and the output end of the third motor passes through and is fixedly connected to the upper threaded rod.

[0010] By adopting the above technical solution, the slider is driven to move through the threaded rod, and the lower threaded rod is driven to rotate through the synchronous pulley and the synchronous belt.

[0011] As a further description of the above technical solution: a first motor is fixedly connected to the upper right side of the mounting bracket, and the first motor penetrates and is fixedly connected to the upper combing roller.

[0012] By adopting the above technical solution, the upper combing roller is driven to rotate by the first motor.

[0013] As a further description of the above technical solution: a second motor is arranged at the rear side of the first motor, and the second motor is fixedly connected to the mounting bracket, and an output end of the second motor passes through and is fixedly connected to the upper cleaning roller.

[0014] By adopting the above technical solution, the upper cleaning roller is driven to rotate by the second motor.

[0015] As a further description of the above technical solution: a placing rack is arranged on both the front and rear sides of the mounting bracket, and a cloth roller is penetrated and arranged on the top of the placing rack.

[0016] By adopting the technical solution, the flannel cloth is rolled up by the cloth roller.

[0017] As a further description of the above technical solution: a limiting block is fixedly connected to one side of the vacuum head close to the guide rail, and the limiting block penetrates and is slidably connected to the guide rail.

[0018] By adopting the above technical solution, the dust collector head is stabilized by the limiting block.

[0019] As a further description of the above technical solution: two baffles are fixedly connected to the middle part of the rear side of the fixed bracket, and the baffles correspond to the connecting pipes.

[0020] By adopting the above technical solution, the position of the connecting pipe is limited by the baffle.

[0021] As a further description of the above technical solution: a first guide roller passes through and is rotatably connected to the upper front portion of the mounting bracket, and a second guide roller passes through and is rotatably connected to the middle inner portion of the fixed bracket.

[0022] By adopting the above technical solution, the movement of the flannel cloth is guided by the first guide roller and the second guide roller.

[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0024] The utility model provides a lint removal device for velvet cloth processing, which avoids the need to shut down the machine and repeatedly disassemble and assemble the roller when cleaning the roller lint through the mutual cooperation of the guide rail, the dust collection head, the static eliminator, the slider, the connecting pipe, the dust collection box, the fan and the driving assembly, thereby simplifying the operation steps and improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional diagram of the utility model;

[0026] Figure 2 It is a schematic diagram of the synchronous belt of the utility model;

[0027] Figure 3 is a schematic diagram of the guide rail of the utility model;

[0028] Figure 4 It is a cross-sectional view of the guide rail of the present utility model.

[0029] In the figure: 1. cleaning roller; 2. mounting bracket; 3. first motor; 4. combing roller; 5. first guide roller; 6. cloth roller; 7. placement rack; 8. fixing bracket; 9. third motor; 10. dust collecting box; 11. second motor; 12. fan; 13. guide rail; 14. baffle; 15. connecting pipe; 16. second guide roller; 17. first gear; 18. second gear; 19. synchronous belt; 20. synchronous pulley; 21. static eliminator; 22. dust collector; 23. limit block; 24. static generator; 25. threaded rod; 26. slider. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0032] Combination Figure 1 , Figure 2 and Figure 4The utility model is a velvet processing and floating hair removal device, comprising a mounting bracket 2, a guide rail 13 is provided with a driving assembly, the driving assembly comprises a threaded rod 25, the threaded rod 25 penetrates and is rotatably connected to the guide rail 13, and the threaded rod 25 penetrates and extends to the other side of the guide rail 13, the threaded rod 25 penetrates and is threadedly connected to a slider 26, and the threaded rod 25 penetrates and extends to the other side of the slider 26, the left ends of the two threaded rods 25 penetrate and are fixedly connected with a synchronous pulley 20, and a synchronous belt 19 is penetrated and provided between the outer rings of the synchronous pulleys 20, a third motor 9 is fixedly connected to the upper right side of the fixed bracket 8, and the output end of the third motor 9 penetrates and is fixedly connected to the upper threaded rod 25, and the upper right side of the mounting bracket 2 is fixedly connected to the first motor 3 , and the first motor 3 passes through and is fixedly connected to the upper combing roller 4, a second motor 11 is arranged on the rear side of the first motor 3, and the second motor 11 is fixedly connected to the mounting bracket 2, the output end of the second motor 11 passes through and is fixedly connected to the upper cleaning roller 1, a placement rack 7 is arranged on the front and rear sides of the mounting bracket 2, a cloth roller 6 is passed through and arranged on the top of the placement rack 7, a limit block 23 is fixedly connected to the side of the vacuum head 22 close to the guide rail 13, and the limit block 23 passes through and is slidably connected to the guide rail 13, two baffles 14 are fixedly connected to the middle part of the rear side of the fixed bracket 8, and the baffle 14 corresponds to the connecting pipe 15, the upper front part of the mounting bracket 2 passes through and is rotatably connected to the first guide roller 5, and the middle part of the inner side of the fixed bracket 8 passes through and is rotatably connected to the second guide roller 16.

[0033] The driving assembly first drives the upper threaded rod 25 to rotate through the third motor 9, and then drives the lower threaded rod 25 to rotate through the transmission of the synchronous pulley 20 and the synchronous belt 19, and then in cooperation with the slider 26, the rotational motion is converted into linear motion, thereby driving the vacuum head 22 to move synchronously to the left or right, and the first guide roller 5 and the second guide roller 16 can guide the flannel to prevent the flannel from touching other parts of the equipment and damaging the flannel.

[0034] Combination Figure 1 , Figure 3 and Figure 4The front part of the mounting bracket 2 is penetrated and rotatably connected to two combing rollers 4, the rear part of the mounting bracket 2 is penetrated and rotatably connected to two cleaning rollers 1, the lower right part of the mounting bracket 2 is fixedly connected to two electrostatic generators 24, and the two electrostatic generators 24 are electrically connected to the combing rollers 4 and the cleaning rollers 1 respectively, the left ends of the two combing rollers 4 are penetrated and fixedly connected to the first gear 17, and the two first gears 17 are meshed with each other, the left ends of the two cleaning rollers 1 are penetrated and fixedly connected to the second gear 18, and the two second gears 18 are meshed with each other, and the rear side of the mounting bracket 2 is fixedly connected to A fixed bracket 8, the upper and lower parts of the inner side of the fixed bracket 8 are fixedly connected with a guide rail 13, a slider 26 penetrates and is slidably connected inside the guide rail 13, a dust collector 22 is fixedly connected to the adjacent sides of the two sliders 26, and static eliminators 21 are fixedly connected to the front parts of the left and right sides of the two dust collector heads 22, a connecting pipe 15 is fixedly connected between the rear ends of the dust collector heads 22, the other end of the connecting pipe 15 is fixedly connected to a dust collecting box 10, and the dust collecting box 10 is fixedly connected to the fixed bracket 8, a fan 12 is penetrated and fixedly connected to the lower port of the dust collecting box 10, and the fan 12 is fixedly connected to the fixed bracket 8.

[0035] The combing roller 4 can smooth out the wrinkles on the flannel cloth and improve the effect of removing floating hair. The function of the electrostatic generator 24 is to generate static electricity so that the fluff on the flannel cloth is positively or negatively charged. The function of the static eliminator 21 is to help remove or neutralize the static electricity on the flannel cloth and the fluff to avoid the fluff being difficult to absorb during the cleaning process. A dust collecting bag is arranged inside the dust box 10 to better collect and filter the fluff and prevent the fluff from polluting the environment.

[0036] Working principle: When it is necessary to remove the floating hair from the flannel, first place the cloth roller 6 with the flannel to be removed on the front placement rack 7, then pass one end of the flannel through the upper part of the first guide roller 5, pass through two combing rollers 4 and two cleaning rollers 1, and finally pass through the upper part of the second guide roller 16 and be rolled up on the rear cloth roller 6, then start the two electrostatic generators 24, the first motor 3 and the second motor 11 at the same time, the first motor 3 drives the upper combing roller 4 to rotate, and the lower combing roller 4 is driven to rotate in the opposite direction through the conduction of the first gear 17, so that the flannel is flat, and under the action of the front electrostatic generator 24, the flannel is attached with a positive charge, and then the flannel moves between the two cleaning rollers 1, and under the action of the rear electrostatic generator 24 In the present embodiment, the cleaning roller 1 is negatively charged, and the positive and negative charges attract each other, so that the remaining floating hair on the flannel cloth is adsorbed on the surface of the cleaning roller 1, and the flannel cloth with the floating hair removed is rolled up on the rear cloth roller 6. When there are too many floating hairs on the cleaning roller 1 and it affects the use, the fan 12 and the static eliminator 21 are turned on. Under the action of the static eliminator 21, the charge of the fluff adsorbed on the cleaning roller 1 is removed, so that it is no longer adsorbed on the cleaning roller 1. Then, under the action of the fan 12, the fluff enters the dust box 10 through the dust collection head 22 and the connecting pipe 15, and is filtered and collected by the dust collection box 10. Then, by starting the driving assembly and the second motor 11, the two dust collection heads 22 are driven to move synchronously to the left or right to comprehensively clean the floating hairs on the cleaning roller 1.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lint removal device for flannel processing, comprising a mounting bracket (2), characterized in that: The front part of the interior of the mounting bracket (2) is penetrated by and rotatably connected to two combing rollers (4); the rear part of the interior of the mounting bracket (2) is penetrated by and rotatably connected to two cleaning rollers (1); the lower right part of the mounting bracket (2) is fixedly connected to two electrostatic generators (24), and the two electrostatic generators (24) are electrically connected to the combing rollers (4) and the cleaning rollers (1) respectively; the left ends of the two combing rollers (4) are penetrated by and fixedly connected to a first gear (17), and the two first gears (17) are meshed with each other; the left ends of the two cleaning rollers (1) are penetrated by and fixedly connected to a second gear (18), and the two second gears (18) are meshed with each other; the rear side of the mounting bracket (2) is fixedly connected to a fixed bracket (8), and the fixed bracket (8) is fixedly connected to the rear side of the mounting bracket (2); The upper and lower parts of the inner side of the frame (8) are fixedly connected with a guide rail (13), a slider (26) is penetrated and slidably connected inside the guide rail (13), a dust collector (22) is fixedly connected to the adjacent side of the two sliders (26), and the front parts of the left and right sides of the two dust collectors (22) are fixedly connected with static eliminators (21), a connecting pipe (15) is fixedly connected between the rear ends of the dust collectors (22), the other end of the connecting pipe (15) is fixedly connected with a dust collecting box (10), and the dust collecting box (10) is fixedly connected to the fixed bracket (8), a fan (12) is penetrated and fixedly connected to the lower port of the dust collecting box (10), and the fan (12) is fixedly connected to the fixed bracket (8), and a driving component is arranged on the guide rail (13).

2. The device for removing loose hair from velvet cloth according to claim 1, characterized in that: The driving assembly comprises a threaded rod (25), the threaded rod (25) passes through and is rotatably connected to the guide rail (13), and the threaded rod (25) passes through and extends to the other side of the guide rail (13), the threaded rod (25) passes through and is threadedly connected to the slider (26), and the threaded rod (25) passes through and extends to the other side of the slider (26), the left ends of the two threaded rods (25) pass through and are fixedly connected to a synchronous pulley (20), and a synchronous belt (19) passes through and is arranged between the outer rings of the synchronous pulleys (20), and the upper right side of the fixed bracket (8) is fixedly connected to a third motor (9), and the output end of the third motor (9) passes through and is fixedly connected to the upper threaded rod (25).

3. The equipment for removing loose hair from velvet cloth according to claim 1, characterized in that: A first motor (3) is fixedly connected to the upper right side of the mounting bracket (2), and the first motor (3) passes through and is fixedly connected to the upper combing roller (4).

4. The equipment for removing loose hair from velvet cloth according to claim 3, characterized in that: A second motor (11) is arranged at the rear side of the first motor (3), and the second motor (11) is fixedly connected to the mounting bracket (2), and an output end of the second motor (11) passes through and is fixedly connected to the upper cleaning roller (1).

5. The equipment for removing loose hair from velvet cloth according to claim 1, characterized in that: The mounting bracket (2) is provided with a placement rack (7) on both the front and rear sides, and a cloth roller (6) is provided through the top of the placement rack (7).

6. The equipment for removing loose hair from velvet cloth according to claim 1, characterized in that: A limiting block (23) is fixedly connected to one side of the dust collector head (22) close to the guide rail (13), and the limiting block (23) penetrates through and is slidably connected to the guide rail (13).

7. The equipment for removing loose hair from velvet cloth according to claim 1, characterized in that: Two baffles (14) are fixedly connected to the middle of the rear side of the fixed bracket (8), and the baffles (14) correspond to the connecting pipes (15).

8. The equipment for removing loose hair from velvet cloth according to claim 1, characterized in that: A first guide roller (5) passes through and is rotatably connected to the upper front portion of the mounting bracket (2), and a second guide roller (16) passes through and is rotatably connected to the middle inner portion of the fixed bracket (8).

Citation Information

Cited By

  • Flannelette processing floating hair removing equipment

    CN224199687U