Integrated pump station easy to maintain
By designing liftable filter components and lifting components in an integrated pump station, the cumbersome and dangerous filter cleaning operations in the prior art are solved, and an efficient and safe maintenance process is achieved.
Patent Information
- Application Number
- CN202420974847.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing integrated pump station requires staff to enter the pump station when cleaning the filter. It is dangerous and cumbersome to operate, making it difficult to maintain efficiently.
An easy-to-maintenance integrated pump station is designed, with liftable filter assembly and lift assembly, controlled by rope and motor, allowing filter assembly to be cleaned without stopping, preventing staff from entering the pump chamber.
It realizes safe and efficient cleaning of filter components, improves the maintenance efficiency of the pump station, reduces operational risks, and avoids the danger of staff entering the pump station.
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Figure CN222332930U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pump stations, in particular to an integrated pump station which is easy to maintain. Background Art
[0002] The prefabricated pump station is an integrated product that integrates submersible pumps, pump station equipment, sewage removal screen equipment, control systems and remote monitoring systems.
[0003] Existing integrated pumping stations generally have filters at the water inlets to filter the water entering the pumping stations, and the filters need to be cleaned regularly. Existing pumping stations generally need to be shut down when cleaning the filters, and workers are required to enter the pumping stations to perform operations, which is dangerous and cumbersome, and therefore needs to be improved. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an integrated pump station that is easy to maintain, so as to solve the problem that when cleaning the filter screen in the pump station, workers need to enter the pump station, which is relatively cumbersome and dangerous.
[0005] The utility model provides the following technical solution: an integrated pump station that is easy to maintain, comprising a pump station, a pump chamber is provided in the pump station, a water inlet pipe extending into the pump chamber is installed in the pump station, a downwardly extending curved pipe is installed at the end of the water inlet pipe, and a filter assembly is provided in the curved pipe;
[0006] The filter assembly comprises a sleeve arranged in the bent pipe, the sleeve is provided with a water filter hole extending vertically therethrough, a filter is installed in the water filter hole, and a convex plate for carrying the sleeve is provided in the bent pipe;
[0007] The bent pipe is also provided with an inlet and outlet which is connected inside and outside and extends upwards. The pump station is also connected with a rope which passes through the inlet and outlet through a lifting assembly. The end of the rope is provided with a clamp for locking the sleeve.
[0008] A water pump is also arranged in the pump cavity, and a water outlet pipe extending outward and connected to the output end of the water pump is arranged in the pump station.
[0009] Preferably, the diameter of the upper edge of the outer curved surface of the sleeve is reduced to form a small diameter portion, and a hook ring is provided on the curved surface of the small diameter portion;
[0010] The clamp includes a ring, and a plurality of hook plates that can abut against the lower side of the hook ring are hinged on the inner curved surface of the ring, the upper side of the hook plate is connected to the inner curved surface of the ring through a spring, and the hook plate can abut against the lower side of the ring to maintain a parallel state, and the end of the rope is connected to the ring.
[0011] Preferably, with the axis of the sleeve as the center, a plurality of rope rings are arranged at equal angles on the upper side surface of the sleeve, and the rope is decomposed into several rope strands and connected to each of the rope rings.
[0012] Preferably, a plurality of filter screen assemblies stacked up and down are arranged in the bent pipe.
[0013] Preferably, a closing plate for closing the entrance and exit is provided on the rope.
[0014] Preferably, an electric cylinder is provided on the bent pipe, and a locking block for locking the closing plate is installed on the output shaft extending from the electric cylinder.
[0015] Preferably, the lifting assembly includes a motor disposed on the pump station, a winding barrel is fixed on a rotating shaft extending from the motor, and the rope is wound around the winding barrel.
[0016] Preferably, a top cover is provided on the upper side of the pump station, and climbing frames are provided in the pump cavity at equal distances from top to bottom.
[0017] The utility model provides an integrated pump station that is easy to maintain and has the following beneficial effects:
[0018] The filter assembly in the utility model includes a sleeve and a filter located in the sleeve, and the sleeve can be raised and lowered for easy cleaning. This process does not require staff to enter the pump chamber of the pump station, which is highly safe and makes the pump station easy to maintain.
[0019] The filter screen components in the utility model can be stacked and arranged, so that the pump station can clean the filter screen components located at the uppermost layer without stopping the pump station, and the efficiency is relatively high. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the utility model;
[0021] Figure 2 yes Figure 1 An enlarged schematic diagram of the middle bend;
[0022] Figure 3 yes Figure 1 An enlarged schematic diagram of the middle lifting assembly;
[0023] Figure 4 yes Figure 3 An enlarged schematic diagram of the middle fixture;
[0024] Figure 5 yes Figure 3 Schematic diagram of the structure of the middle sleeve.
[0025] In the figure:
[0026] 11. Pump station; 12. Pump chamber; 13. Water inlet pipe; 14. Elbow pipe; 21. Sleeve; 22. Filter; 23. Convex plate; 24. Inlet and outlet; 25. Rope; 26. Water pump; 27. Water outlet pipe; 28. Small diameter part; 29. Hook; 31. Ring; 32. Hook plate; 34. Closing plate; 41. Rope ring; 42. Motor; 43. Cable drum; 51. Top cover; 101. Lifting assembly; 102. Clamp. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0030] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] Reference Figure 1-Figure 5According to an embodiment of the utility model, an integrated pump station that is easy to maintain includes a pump station 11, a pump chamber 12 is provided in the pump station 11, a water inlet pipe 13 extending into the pump chamber 12 is installed in the pump station 11, a downwardly extending curved pipe 14 is installed at the end of the water inlet pipe 13, a filter assembly is provided in the curved pipe 14 so that the water entering the pump chamber 12 can be filtered, a water pump 26 is also provided in the pump chamber 12, and a water outlet pipe 27 extending outward and connected to the output end of the water pump 26 is installed in the pump station 11.
[0032] The filter assembly includes a sleeve 21 disposed in the curved pipe 14 . The sleeve 21 is provided with a water filter hole extending vertically therethrough, and a filter 22 is installed in the water filter hole. A convex plate 23 for supporting the sleeve 21 is provided in the curved pipe 14 .
[0033] In the second embodiment of the filter assembly, in order to enable the filter assembly to enter and exit the pump chamber 12, an inlet and outlet 24 that penetrates inside and outside and extends upward is provided in the curved pipe 14, and a rope 25 that passes through the inlet and outlet 24 is connected to the pump station 11 through a lifting assembly 101, and a clamp 102 for locking the sleeve 21 is installed at the end of the rope 25.
[0034] The diameter of the upper edge of the outer curved surface of the sleeve 21 is reduced to form a small diameter portion 28, and a hook ring 29 is provided on the curved surface of the small diameter portion 28. The clamp 102 includes a ring 31, and a plurality of hook plates 32 capable of abutting against the lower side of the hook ring 29 are hinged on the inner curved surface of the ring 31. The upper side of the hook plate 32 is connected to the inner curved surface of the ring 31 through a spring, and the hook plate 32 can abut against the lower side of the ring 31 to maintain a parallel state. The end of the rope 25 is connected to the ring 31. During the downward movement of the ring 31, the ring 31 can pass through the inlet and outlet 24 and enter the curved pipe 14. After the hook plate 32 in the ring 31 moves to the lower side of the hook ring 29, the hook plate 32 pops out under the action of the spring, and then the rope 25 is retracted upward. At this time, the hook plate 32 abuts against the lower side of the hook ring 29 and can lift the sleeve 21 upward, and the sleeve 21 can leave the curved pipe 14 through the inlet and outlet 24 for cleaning.
[0035] After the curved pipe 14 is cleaned, the staff can put the sleeve 21 back into the curved pipe 14 through the rope 25 and make it abut against the convex plate 23. At this time, the sleeve 21 is cleaned.
[0036] In this embodiment, in order to ensure stable lifting and lowering of the sleeve 21 , a plurality of rope rings 41 are provided at equal angles on the upper side surface of the sleeve 21 with the axis of the sleeve 21 as the center, and the rope 25 is decomposed into several rope strands and connected to each of the rope rings 41 .
[0037] In the third embodiment of the filter assembly, in order to improve the filtering effect, a plurality of filter assemblies stacked up and down are arranged in the curved pipe 14. In addition, in this embodiment, in order to enable the clamp 102 to be separated from the sleeve 21 after the sleeve 21 is placed in the curved pipe 14, an electromagnet 37 for attracting the hook plate 32 and allowing it to stick to the inner curved surface of the ring 31 is also provided in the ring 31. After the sleeve 21 is placed in place, the electromagnet 37 can be energized to attract the hook plate 32, and then the rope 25 pulls the ring 31 upward, and in this process the ring 31 can leave the placed sleeve 21, and other filter assemblies are stacked. In order to enable the sleeve 21 to be stacked up and down, the lower edge of the diameter of the water filter hole is narrowed.
[0038] In addition, in order to prevent the water from overflowing through the inlet and outlet 24 when water flows into the water inlet pipe 13, a closing plate 34 for closing the inlet and outlet 24 is provided on the rope 25, and the bent pipe 14 is provided with an electric cylinder 35, and a locking block 36 for locking the closing plate 34 is installed on the output shaft extending from the 35 to prevent the closing plate 34 from being washed away by the water flow, and in order to prevent the closing plate 34 from rotating when moving up and down, the rope 25 used to connect the closing plate 34 has two strands.
[0039] The lifting assembly 101 includes a motor 42 disposed on the pump station 11. A winding barrel 43 is fixed on a rotating shaft extending from the motor 42. The rope 25 is wound around the winding barrel 43. The motor 42 can control the rotation of the winding barrel 43, thereby controlling the lifting and lowering of the rope 25.
[0040] A top cover 51 is provided on the upper side of the pump station 11 , and climbing frames 52 equidistantly distributed up and down are provided in the pump chamber 12 .
[0041] To summarize, the clamp 102 can clamp or place the filter assembly after being lowered, the filter assembly can be stacked in the bent pipe 14, and the filter assembly is easy to disassemble, lift and clean. When performing small maintenance work, the staff only needs to clean the uppermost filter assembly without stopping the machine (the water flow needs to be small to avoid water overflowing through the inlet and outlet 24). When performing systematic maintenance work, all filter assemblies can be cleaned.
[0042] The above description is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by any technician in the field of the present invention are included in the patent scope of the present invention.
Claims
1. An integrated pump station that is easy to maintain, comprising a pump station (11), wherein a pump chamber (12) is provided in the pump station (11), characterized in that: The pump station (11) is provided with a water inlet pipe (13) extending into the pump chamber (12); a bent pipe (14) extending downward is provided at the end of the water inlet pipe (13); a filter assembly is provided in the bent pipe (14); The filter assembly comprises a sleeve (21) arranged in the curved pipe (14), the sleeve (21) being provided with a water filter hole extending vertically therethrough, and a filter (22) being installed in the water filter hole, and the curved pipe (14) being provided with a convex plate (23) for supporting the sleeve (21); The curved pipe (14) is also provided with an inlet and outlet (24) which is connected to the inside and outside and extends upwards. The pump station (11) is also connected to a rope (25) which passes through the inlet and outlet (24) via a lifting assembly (101). The end of the rope (25) is provided with a clamp (102) for locking the sleeve (21); A water pump (26) is also provided in the pump chamber (12), and a water outlet pipe (27) extending outward and connected to the output end of the water pump (26) is installed in the pump station (11).
2. The easy-to-maintain integrated pump station according to claim 1, characterized in that: The diameter of the upper edge of the outer curved surface of the sleeve (21) is reduced to form a small diameter portion (28), and a hook ring (29) is provided on the curved surface of the small diameter portion (28); The clamp (102) comprises a ring (31), and a plurality of hook plates (32) are hinged on the inner curved surface of the ring (31) and can abut against the lower side of the hook ring (29). The upper side of the hook plate (32) is connected to the inner curved surface of the ring (31) through a spring, and the hook plate (32) can abut against the lower side of the ring (31) to maintain a parallel state. The end of the rope (25) is connected to the ring (31).
3. The easy-to-maintain integrated pump station according to claim 2, characterized in that: With the axis of the sleeve (21) as the center, a plurality of rope rings (41) are arranged at equal angles on the upper side surface of the sleeve (21), and the rope (25) is decomposed into several strands of rope and connected to each of the rope rings (41).
4. The easy-to-maintain integrated pump station according to claim 1, characterized in that: A plurality of filter screen assemblies stacked up and down are arranged in the curved pipe (14).
5. The easy-to-maintain integrated pump station according to claim 1, characterized in that: A closing plate (34) for closing the entrance (24) is provided on the rope (25).
6. The easy-to-maintain integrated pump station according to claim 5, characterized in that: An electric cylinder (35) is provided on the bent pipe (14), and a locking block (36) for locking the closing plate (34) is installed on an output shaft extending from the electric cylinder (35).
7. The easy-to-maintain integrated pump station according to claim 1, characterized in that: The lifting assembly (101) comprises a motor (42) arranged on the pump station (11), a winding barrel (43) is fixed on a rotating shaft extending from the motor (42), and the rope (25) is wound around the winding barrel (43).
8. The easy-to-maintain integrated pump station according to claim 1, characterized in that: A top cover (51) is provided on the upper side of the pump station (11), and climbing frames (52) are provided in the pump chamber (12) at equal distances from top to bottom.