Mine roadway supporting device
Through the design of the electro-hydraulic rod and the rapid assembly block, combined with the dust removal mechanism and anti-slip pad, the problems of cumbersome installation of the mine tunnel support structure and poor adaptability to geological conditions are solved, the installation efficiency and stability are improved, and the health and safety of workers are ensured.
Patent Information
- Application Number
- CN202421283657.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The installation of existing mine tunnel support structures is cumbersome and time-consuming, making it difficult to adapt to changing geological conditions, and poses safety hazards.
The height adjustment is adopted for electric hydraulic rods, combined with the fast assembly block and the plug block design, and is equipped with a dust removal mechanism and an anti-slip pad to improve the installation efficiency and stability of the support device.
The installation process of the support device is simplified, the labor intensity and time of workers are reduced, the air quality and overall stability in the tunnel are improved, and the safety risks are reduced.
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Figure CN222333814U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mining engineering, and in particular relates to a mine tunnel supporting device. Background Art
[0002] In the mining process, mine excavation is a critical and challenging task. In order to ensure the safety and efficiency of the excavation process, it is particularly important to provide stable and reliable support and protection for the tunnel. The purpose of tunnel support and protection is mainly to prevent the collapse and deformation of the surrounding rock during the excavation process, thereby avoiding the occurrence of mining accidents.
[0003] However, the mine tunnel support and protection structure in the prior art mainly relies on the plate structure, which has some obvious shortcomings in practical applications. First, the plate structure usually requires a large number of support rods for tightening, and the installation process is cumbersome and time-consuming, which increases the difficulty and cost of excavation work. Secondly, due to the complex and changeable geological conditions of mine tunnels, traditional plate structures are often difficult to adapt to this changing environment, resulting in poor support effects and safety hazards. Utility Model Content
[0004] The utility model provides a mine tunnel support device, aiming to solve the problem that the current mine tunnel support and protection installation process is complicated and time-consuming.
[0005] The utility model is implemented as follows: a mine tunnel support device comprises: a support plate symmetrically arranged in the mine tunnel for support; an electric hydraulic rod for adjusting the height, the electric hydraulic rod is fixedly mounted on the support plate; an assembly block, the assembly block is fixedly mounted on the top of the output rod of the electric hydraulic rod, and a detachable plug-in block is arranged on the assembly block; an assembly plate, the assembly plate is fixedly mounted on the top of the plug-in block; a plurality of support columns, a plurality of the support columns are fixedly mounted on the top of the assembly plate, and a support plate for supporting the mine tunnel roof is fixedly mounted on the top of the support column; a dust removal mechanism for air suction and dust removal, the dust removal mechanism is arranged on the support plate and the assembly plate.
[0006] Preferably, the dust removal mechanism includes: a dust suction pipe fixedly installed on the bottom of the assembly plate, the dust suction pipe being fixedly connected to a plurality of air collecting hoods; a dust removal box fixedly installed on the support plate; a fan for exhausting air arranged in the dust removal box; a detachable filter plate arranged in the dust removal box; a connecting pipe fixedly connected to the dust removal box, the air inlet pipe of the connecting pipe being fixedly connected to the dust suction pipe.
[0007] Preferably, a base plate is fixedly installed on the bottom of the support plate, and an anti-slip pad is fixedly installed on the bottom of the base plate.
[0008] Preferably, an assembly groove for assembling the electric hydraulic rod is provided on the support plate, and a slide groove is provided on the support plate, and the slide groove is matched with the assembly block.
[0009] Preferably, a bolt for limiting position is provided on the assembly block, and one end of the bolt is threadedly passed through the plug-in block.
[0010] Preferably, a partition plate for separating the fan and the filter plate is provided in the dust removal box, an exhaust pipe is fixedly connected to the partition plate, and an outlet end of the exhaust pipe is fixedly connected to an air intake end of the fan.
[0011] Preferably, an exhaust pipe is fixedly mounted on the air outlet end of the fan, and the air outlet end of the exhaust pipe extends out of the dust removal box.
[0012] Compared with the related art, the mine tunnel support device provided by the utility model has the following beneficial effects:
[0013] The height is adjusted by electric hydraulic rods and the assembly block and plug-in block are quickly assembled, which greatly simplifies the installation process of the entire support device and reduces the labor intensity and installation time of workers. The dust removal mechanism can effectively absorb and remove dust generated during excavation, ensure the air quality in the tunnel, and reduce the health risks of workers. The support plate is combined with the base plate and anti-slip pad to enhance the contact area and friction with the ground, effectively preventing the support device from sliding or shifting in the tunnel and improving the overall stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A schematic diagram of the main structure of a mine tunnel support device provided by the utility model;
[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.
[0017] Figure 4 for Figure 2 An enlarged schematic diagram of the structure of part B shown in FIG.
[0018] Figure 5 It is a structural schematic diagram of the support plate in the utility model.
[0019] Figure numerals: 1. Support plate; 2. Electric hydraulic rod; 3. Assembly block; 4. Plug-in block; 5. Assembly plate; 6. Support column; 7. Support plate; 8. Dust suction pipe; 9. Air collecting hood; 10. Dust removal box; 11. Fan; 12. Filter plate; 13. Connecting pipe; 14. Base plate; 15. Anti-slip mat; 16. Assembly groove; 17. Mine tunnel. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The utility model provides a mine tunnel support device, such as Figure 1-5 As shown, the mine tunnel support device includes: a support plate 1 symmetrically arranged in the mine tunnel 17 for support; an electric hydraulic rod 2 for adjusting the height, the electric hydraulic rod 2 is fixedly mounted on the support plate 1; an assembly block 3, the assembly block 3 is fixedly mounted on the top of the output rod of the electric hydraulic rod 2, and a detachable plug-in block 4 is arranged on the assembly block 3; an assembly plate 5, the assembly plate 5 is fixedly mounted on the top of the plug-in block 4; a plurality of support columns 6, a plurality of the support columns 6 are fixedly mounted on the top of the assembly plate 5, and a support plate 7 for supporting the roof of the mine tunnel 17 is fixedly mounted on the top of the support column 6; a dust removal mechanism for suction and dust removal, the dust removal mechanism is arranged on the support plate 1 and the assembly plate 5.
[0023] It should be noted that the installation of supporting and protective structures is an important and time-consuming task during the excavation of mine tunnels. Traditional plate structures require a large number of support rods for tightening, which means that the installers need to perform tedious operations such as carrying, positioning, and tightening in the narrow tunnel space. These steps not only increase the complexity of installation, but may also lead to longer installation time; in addition, each step in the installation process requires precise control to ensure that the support rods can be evenly distributed on the tunnel roof and side walls to form effective support force. However, due to the limitations of the tunnel environment and the errors of manual operation, it is difficult to ensure that each support rod can be accurately installed and tightened, which further increases the difficulty and time-consuming of installation; the geological conditions of mine tunnels are complex and changeable, including different rock types, joint development, groundwater conditions, etc. These geological factors will directly affect the stability and safety of the tunnel. Traditional plate structures often adopt unified support parameters and designs, which are difficult to adapt to the tunnel support needs under different geological conditions; for example, in tunnels with broken rocks and developed joints, the support effect of the plate structure may be poor, which can easily lead to tunnel collapse and deformation. In tunnels with abundant groundwater, the plate structure may be washed and eroded by water flow, further reducing its support effect. These problems may lead to failure of tunnel support and bring safety hazards to excavation work; due to the existence of the above two problems, traditional plate structures have certain safety hazards in mine tunnel support. The cumbersome and time-consuming installation process may hinder the progress of excavation work, while increasing the labor intensity and safety risks of workers. The difficulty in adapting to changing geological conditions may lead to poor tunnel support effects, prone to accidents such as collapse and deformation, posing a threat to the safety of workers' lives and property; therefore, in response to the problems existing in the existing technology, it is particularly important to develop a new type of mine tunnel support device;
[0024] In this embodiment, in the mine tunnel 17, support plates 1 are symmetrically arranged to provide a basic support surface; by controlling the extension and contraction of the electric hydraulic rod 2, the distance between the support plate 1 and the tunnel roof can be adjusted to adapt to tunnels of different heights; an assembly block 3 is fixed on the top of the output rod of the electric hydraulic rod 2, and a detachable plug-in block 4 is provided on the assembly block 3. This design makes the connection between the support plate 1 and the assembly plate 5 more flexible and convenient for quick installation and removal; an assembly plate 5 is fixed on the top of the plug-in block 4, and a plurality of support columns 6 are fixed on the assembly plate 5. A support plate 7 is fixed on the top of the support column 6, which is used to directly support the roof of the mine tunnel 17; a dust removal mechanism is provided on the support plate 1 and the assembly plate 5, which is used to absorb and remove the dust generated during the excavation process to maintain the air quality in the tunnel.
[0025] In a further preferred embodiment of the utility model, the dust removal mechanism includes: a dust suction pipe 8 fixedly installed at the bottom of the assembly plate 5, and a plurality of air collecting hoods 9 are fixedly connected to the dust suction pipe 8; a dust removal box 10 fixedly installed on the support plate 1; a fan 11 for exhausting air arranged in the dust removal box 10; a detachable filter plate 12 arranged in the dust removal box 10; a connecting pipe 13 fixedly connected to the dust removal box 10, and the air inlet pipe of the connecting pipe 13 is fixedly connected to the dust suction pipe 8.
[0026] In this embodiment, the dust suction pipe 8 is fixedly mounted at the bottom of the assembly plate 5 to collect dust generated during tunnel excavation. The design of the dust suction pipe 8 can ensure that the dust is effectively sucked in and transmitted to the subsequent dust removal equipment; it is fixed on the dust suction pipe 8 to form several dust collection points. These air hoods 9 can increase the dust collection range and improve the dust removal efficiency; they are fixedly mounted on the support plate 1 as the core part of the entire dust removal mechanism. The space inside the dust removal box 10 is used to accommodate the fan 11 and the detachable filter plate 12, and provide a closed environment so that the dust can be effectively filtered and collected; it is set in the dust removal box 10 to produce an exhaust effect, and the dust in the tunnel is sucked into the dust removal box 10 through the dust suction pipe 8 and the air collection hood 9. The power and wind speed of the fan 11 can be adjusted according to the actual situation to meet the dust removal requirements under different excavation conditions; it is set in the dust removal box 10 to filter the inhaled dust. The filter plate 12 is detachable, which is convenient for regular cleaning and replacement to ensure the continuity and stability of the dust removal effect; it is fixedly connected to the dust removal box 10, and its air inlet is fixedly connected to the dust suction pipe 8. The function of the connecting pipe 13 is to connect the dust suction pipe 8 with the dust removal box 10 to form a complete dust collection and treatment system.
[0027] In a further preferred embodiment of the present invention, a base plate 14 is fixedly installed at the bottom of the support plate 1 , and an anti-slip pad 15 is fixedly installed at the bottom of the base plate 14 .
[0028] In this embodiment, a base plate 14 is fixedly installed at the bottom of the support plate 1. The base plate 14 is designed to increase the contact area between the support plate 1 and the ground and improve the stability of the entire support device. An anti-skid pad 15 is further fixedly installed at the bottom of the base plate 14. The anti-skid pad 15 is usually made of a material with a high friction coefficient, such as rubber or an anti-skid coating, to prevent the support plate 1 from sliding or shifting in the tunnel.
[0029] In a further preferred embodiment of the utility model, the support plate 1 is provided with an assembly groove 16 for assembling the electric hydraulic rod 2 , and the support plate 1 is provided with a slide groove, which is matched with the assembly block 3 .
[0030] In this embodiment, the support plate 1 is provided with an assembly groove 16 for assembling the electric hydraulic rod 2. The size and shape of the assembly groove 16 are adapted to the bottom of the electric hydraulic rod 2, so that the electric hydraulic rod 2 can be stably mounted on the support plate 1. The support plate 1 is also provided with a slide groove, which is adapted to the assembly block 3. The design of the slide groove allows the assembly block 3 to slide along a specific direction on the support plate 1, thereby achieving precise adjustment and positioning of the electric hydraulic rod 2.
[0031] In a further preferred embodiment of the utility model, a bolt for limiting position is arranged on the assembly block 3 , and one end of the bolt is threadedly penetrated through the plug-in block 4 .
[0032] In this embodiment, the bolts penetrate the plug-in block 4 through threads, firmly connecting the assembly block 3 and the plug-in block 4 together, avoiding loosening or displacement that may occur during tunnel excavation or support, and ensuring the stability of the entire support device; although the bolts play a fixing role, due to their detachable nature, workers can easily remove or reinstall the bolts to adjust the relative position between the plug-in block 4 and the assembly block 3 when necessary, thereby adapting to the needs of different tunnel supports.
[0033] In a further preferred embodiment of the utility model, a partition plate for separating the fan 11 and the filter plate 12 is provided in the dust removal box 10, and an exhaust pipe is fixedly connected to the partition plate, and the air outlet end of the exhaust pipe is fixedly connected to the air intake end of the fan 11.
[0034] In this embodiment, a partition plate 17 for separating the fan 11 and the filter plate 12 is provided in the dust removal box 10; the partition plate 17 divides the internal space of the dust removal box 10 into two parts, ensuring that the fan 11 and the filter plate 12 are respectively located in different areas, and an exhaust pipe is fixedly connected to the partition plate 17, and the exhaust end of the exhaust pipe 19 is fixedly connected to the intake end of the fan 11.
[0035] In a further preferred embodiment of the present invention, an exhaust pipe is fixedly mounted on the air outlet end of the fan 11 , and the air outlet end of the exhaust pipe extends out of the dust removal box 10 .
[0036] In this embodiment, an exhaust pipe is fixedly installed on the air outlet end of the fan 11, and the air outlet end of the exhaust pipe extends out of the dust removal box 10, ensuring that the gas processed by the fan 11 can be smoothly discharged from the dust removal box 10, and the connecting pipe can discharge the gas outside the mine tunnel 17.
[0037] To sum up, the mine tunnel support device provided by the present technical solution adopts an electric hydraulic rod 2 to adjust the height and a quick assembly method of the assembly block 3 and the plug-in block 4, which greatly simplifies the installation process of the entire support device, reduces the labor intensity and installation time of the workers, solves the problems existing in the traditional plate structure in the mine tunnel support, and improves the safety and efficiency of the excavation work.
[0038] Compared with the relevant technology, the height adjustment by the electric hydraulic rod 2 and the quick assembly method of the assembly block 3 and the plug-in block 4 greatly simplifies the installation process of the entire support device, reduces the labor intensity and installation time of the workers, and effectively absorbs and removes the dust generated during the excavation process through the setting of the dust removal mechanism, thereby ensuring the air quality in the tunnel and reducing the health risks of the workers. The support plate 1 cooperates with the base plate 14 and the anti-slip pad 15 to enhance the contact area and friction with the ground, effectively preventing the support device from sliding or shifting in the tunnel and improving the overall stability.
[0039] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0040] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0041] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A mine tunnel support device, characterized in that: include: Support plates symmetrically arranged in mine tunnels for support; An electric hydraulic rod for adjusting the height, the electric hydraulic rod being fixedly mounted on the support plate; An assembly block, the assembly block is fixedly mounted on the top end of the output rod of the electric hydraulic rod, and a detachable plug-in block is provided on the assembly block; An assembly plate, the assembly plate being fixedly mounted on the top of the plug-in block; A plurality of support columns, wherein the plurality of support columns are fixedly mounted on the top of the assembly plate, and a support plate for supporting the roof of the mine tunnel is fixedly mounted on the top of the support column; A dust removal mechanism for suction and dust removal, wherein the dust removal mechanism is arranged on the support plate and the assembly plate.
2. The mine tunnel support device according to claim 1, characterized in that: The dust removal mechanism comprises: A dust suction pipe fixedly mounted on the bottom of the assembly plate, wherein the dust suction pipe is fixedly connected to a plurality of air collecting hoods; A dust removal box fixedly mounted on the support plate; A fan disposed in the dust removal box for extracting air; A detachable filter plate disposed in the dust removal box; A connecting pipe is fixedly connected to the dust removal box, and an air inlet pipe of the connecting pipe is fixedly connected to the dust suction pipe.
3. The mine tunnel support device according to claim 1, characterized in that: A base plate is fixedly installed at the bottom of the support plate, and an anti-skid pad is fixedly installed at the bottom of the base plate.
4. The mine tunnel support device according to claim 1, characterized in that: The support plate is provided with an assembly groove for assembling the electric hydraulic rod, and the support plate is provided with a slide groove, which is matched with the assembly block.
5. The mine tunnel support device according to claim 1, characterized in that: The assembly block is provided with a bolt for limiting position, and one end of the bolt is threadedly passed through the plug-in block.
6. The mine tunnel support device according to claim 2, characterized in that: A partition plate for separating the fan and the filter plate is arranged in the dust removal box, an exhaust pipe is fixedly connected to the partition plate, and an air outlet end of the exhaust pipe is fixedly connected to an air intake end of the fan.
7. The mine tunnel support device according to claim 2, characterized in that: An exhaust pipe is fixedly mounted on the air outlet end of the fan, and the air outlet end of the exhaust pipe extends out of the dust removal box.
Citation Information
Cited By
A mine roadway supporting device
CN224835055U