Fan pressure regulating system for tobacco equipment
By designing a fan pressure regulating system for tobacco equipment, the shunt solenoid valve group and controller are used to achieve accurate control of air flow and pressure, the production failures and product quality problems caused by manual operation errors are solved, and the stability of the tobacco processing process is improved. and efficiency.
Patent Information
- Application Number
- CN202420995410.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The control of air flow and pressure during tobacco processing requires manual operation by professional and technical personnel, which has operating errors, resulting in production failures and product quality problems.
Design a fan pressure regulating system for tobacco equipment, including the fan body, heating device, flow regulating valve group and pressure regulating valve group. The precise control of air flow and pressure is achieved through the shunt solenoid valve group and controller to reduce manual intervention .
It realizes precise control of air flow and pressure during tobacco processing, improves the stability and efficiency of the production process, and reduces faults and product quality problems.
Smart Images

Figure CN222334065U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco equipment, in particular to a fan pressure regulating system for tobacco equipment. Background Art
[0002] During tobacco processing, it is necessary to control a specific air volume and pressure to ensure product quality and production efficiency. By adjusting the operating power of the fan, the air flow and pressure during tobacco processing can be controlled to ensure the stability and efficiency of the production process to meet the needs of different process links, such as drying, conveying, sorting, etc. Stable air volume and pressure can ensure the normal operation of tobacco processing equipment, reduce production failures and downtime caused by unstable airflow, thereby improving production efficiency and output, ensuring stable air flow during tobacco processing, and avoiding product quality problems caused by airflow fluctuations, such as uneven drying of tobacco leaves and inaccurate sorting.
[0003] However, the current tobacco processing process is to adjust the operating power of the fan to achieve control of air flow and pressure in the tobacco processing process. The control of air flow and pressure requires professional technicians to operate, and there are operational errors in the manual operation process. Utility Model Content
[0004] The utility model aims to provide a fan pressure regulating system for tobacco equipment to solve the problems raised in the above background technology.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A fan pressure regulating system for tobacco equipment, comprising:
[0007] Fan body;
[0008] Heating device;
[0009] A flow regulating valve group, the flow regulating valve group comprising a valve body, an input end, a first output end, a second output end, a shunt solenoid valve group and a control end, the input end is arranged at the front end of the valve body, and the input end is connected to the air outlet end of the fan body, the heating device is arranged on the input end, the first output end and the second output end are arranged at the rear end of the valve body, the shunt solenoid valve group is arranged at the upper end of the valve body, and the shunt solenoid valve group is configured to control the input end to be connected with the first output end and / or the second output end, the control end is electrically connected to the shunt solenoid valve group, and the control end is electrically connected to a controller;
[0010] Two pressure regulating valve groups, the first output end and the second output end are respectively connected to one of the pressure regulating valve groups.
[0011] Optionally, a first airflow channel and a second airflow channel are provided in the valve body, the front ends of the first airflow channel and the second airflow channel are both connected to the input end, the rear end of the first airflow channel is connected to a third airflow channel and a fourth airflow channel, the rear end of the third airflow channel is connected to the first output end, the rear end of the fourth airflow channel is connected to the second output end, the rear end of the second airflow channel is connected to a fifth airflow channel and a sixth airflow channel, the rear end of the fifth airflow channel is connected to the first output end, and the rear end of the sixth airflow channel is connected to the second output end.
[0012] Optionally, the diverter solenoid valve group includes a first diverter solenoid valve, a second diverter solenoid valve, a third diverter solenoid valve, a fourth diverter solenoid valve, a fifth diverter solenoid valve and a sixth diverter solenoid valve, the first diverter solenoid valve is arranged in the first airflow channel, the second diverter solenoid valve is arranged in the second airflow channel, the third diverter solenoid valve is arranged in the third airflow channel, the fourth diverter solenoid valve is arranged in the fourth airflow channel, the fifth diverter solenoid valve is arranged in the fifth airflow channel, and the sixth diverter solenoid valve is arranged in the sixth airflow channel.
[0013] Optionally, the amount of gas flowing through the cross section of the first flow splitting solenoid valve in unit time is constant at Q1, and the amount of gas flowing through the cross section of the second flow splitting solenoid valve in unit time is constant at Q1;
[0014] The amount of gas flowing through the cross section of the third shunt solenoid valve per unit time is constant at Q2, the amount of gas flowing through the cross section of the fourth shunt solenoid valve per unit time is constant at Q2, the amount of gas flowing through the cross section of the fifth shunt solenoid valve per unit time is constant at Q2, and the amount of gas flowing through the cross section of the sixth shunt solenoid valve per unit time is constant at Q2;
[0015] Q1 is equal to 2 times Q2.
[0016] Optionally, a front end of the input end is detachably connected to a first air pipe, and an end of the first air pipe is detachably connected to an air outlet end of the fan body.
[0017] Optionally, a second air pipe is detachably connected to the rear end of the first output end, and an end of the second air pipe is detachably connected to an air inlet end of one of the pressure regulating valve groups;
[0018] The rear end of the second output end is detachably connected to a third air pipe, and the end of the third air pipe is detachably connected to the air inlet end of another pressure regulating valve group.
[0019] Beneficial effects of the utility model:
[0020] The utility model provides a fan pressure regulating system for tobacco equipment. The airflow output by the fan body enters the valve body after being heated by the heating device on the input end. The controller controls the diversion solenoid valve group to connect the input end with the first output end, or the input end with the second output end, or the input end with the first output end and the second output end according to the use demand. During the process of the heated airflow in the valve body being outputted from the first output end, the heated airflow is outputted to the tobacco equipment through the pressure regulating valve group connected to the first output end. During the process of the heated airflow in the valve body being outputted from the second output end, the heated airflow is outputted to the tobacco equipment through the pressure regulating valve group connected to the second output end. Through the fan pressure regulating system for tobacco equipment, the air flow and pressure in the tobacco processing process can be controlled more accurately, thereby ensuring the stability and efficiency of the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying creative work.
[0022] Figure 1 It is a structural schematic diagram of a fan pressure regulating system for tobacco equipment provided by the utility model;
[0023] Figure 2 It is a structural schematic diagram of the flow regulating valve group in the utility model;
[0024] Figure 3 It is a schematic diagram of the air flow direction in the valve body of the utility model.
[0025] In the figure:
[0026] 100, fan body; 200, heating device; 300, flow control valve group; 310, valve body; 311, first air flow channel; 312, second air flow channel; 313, third air flow channel; 314, fourth air flow channel; 315, fifth air flow channel; 316, sixth air flow channel; 320, input end; 321, first air pipe; 330, first output end; 331, second air pipe; 340, second output end; 341, third air pipe; 350, shunt solenoid valve group; 351, first shunt solenoid valve; 352, second shunt solenoid valve; 353, third shunt solenoid valve; 354, fourth shunt solenoid valve; 355, fifth shunt solenoid valve; 356, sixth shunt solenoid valve; 360, control end; 400, pressure regulating valve group. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0028] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0031] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0032] like Figures 1 to 3As shown, the utility model provides a fan pressure regulating system for tobacco equipment, including a fan body 100 , a heating device 200 , a flow regulating valve group 300 and two pressure regulating valve groups 400 . Among them, the flow regulating valve group 300 includes a valve body 310, an input end 320, a first output end 330, a second output end 340, a diverter solenoid valve group 350 and a control end 360, the input end 320 is arranged at the front end of the valve body 310, and the input end 320 is connected to the air outlet end of the fan body 100, the heating device 200 is arranged on the input end 320, the first output end 330 and the second output end 340 are arranged at the rear end of the valve body 310, the diverter solenoid valve group 350 is arranged at the upper end of the valve body 310, and the diverter solenoid valve group 350 is used to control the input end 320 to be connected with the first output end 330 and / or the second output end 340, and the control end 360 is electrically connected to the diverter solenoid valve group 350; the first output end 330 and the second output end 340 are respectively connected to a pressure regulating valve group 400. Specifically, the shunt solenoid valve group 350 can control the input end 320 to be connected to the first output end 330 , can control the input end 320 to be connected to the second output end 340 , and can also control the input end 320 to be connected to both the first output end 330 and the second output end 340 .
[0033] The utility model provides a fan pressure regulating system for tobacco equipment. The airflow output by the fan body 100 is heated by the heating device 200 on the input end 320 and then enters the valve body 310. The controller controls the diversion solenoid valve group 350 to connect the input end 320 with the first output end 330, or the input end 320 with the second output end 340, or the input end 320 with the first output end 330 and the second output end 340 according to the use demand. During the process of the heated airflow in the valve body 310 being output from the first output end 330, the heated airflow is output to the tobacco equipment through the pressure regulating valve group 400 connected to the first output end 330, and during the process of the heated airflow in the valve body 310 being output from the second output end 340, the heated airflow is output to the tobacco equipment through the pressure regulating valve group 400 connected to the second output end 340. Through the fan pressure regulating system for tobacco equipment, the air flow and pressure in the tobacco processing process can be more accurately controlled, thereby ensuring the stability and efficiency of the production process.
[0034] In some embodiments, a first airflow channel 311 and a second airflow channel 312 are provided in the valve body 310, the front end of the first airflow channel 311 and the front end of the second airflow channel 312 are both connected to the input end 320, the rear end of the first airflow channel 311 is connected to the third airflow channel 313 and the fourth airflow channel 314, the rear end of the third airflow channel 313 is connected to the first output end 330, the rear end of the fourth airflow channel 314 is connected to the second output end 340, the rear end of the second airflow channel 312 is connected to the fifth airflow channel 315 and the sixth airflow channel 316, the rear end of the fifth airflow channel 315 is connected to the first output end 330, and the rear end of the sixth airflow channel 316 is connected to the second output end 340. A part of the airflow from the input end 320 can enter the first airflow channel 311, and another part can enter the second airflow channel 312; a part of the airflow passing through the first airflow channel 311 can enter the first output end 330 through the third airflow channel 313, and another part can enter the second output end 340 through the fourth airflow channel 314; a part of the airflow passing through the second airflow channel 312 can enter the first output end 330 through the fifth airflow channel 315, and another part can enter the second output end 340 through the sixth airflow channel 316.
[0035] Optionally, the diverter solenoid valve group 350 includes a first diverter solenoid valve 351, a second diverter solenoid valve 352, a third diverter solenoid valve 353, a fourth diverter solenoid valve 354, a fifth diverter solenoid valve 355 and a sixth diverter solenoid valve 356. The first diverter solenoid valve 351 is arranged in the first air flow channel 311, the second diverter solenoid valve 352 is arranged in the second air flow channel 312, the third diverter solenoid valve 353 is arranged in the third air flow channel 313, the fourth diverter solenoid valve 354 is arranged in the fourth air flow channel 314, the fifth diverter solenoid valve 355 is arranged in the fifth air flow channel 315, and the sixth diverter solenoid valve 356 is arranged in the sixth air flow channel 316. By setting the first flow-dividing solenoid valve 351, the airflow of the first airflow channel 311 can be controlled; by setting the second flow-dividing solenoid valve 352, the airflow of the second airflow channel 312 can be controlled; by setting the third flow-dividing solenoid valve 353, the airflow of the third airflow channel 313 can be controlled; by setting the fourth flow-dividing solenoid valve 354, the airflow of the fourth airflow channel 314 can be controlled; by setting the fifth flow-dividing solenoid valve 355, the airflow of the fifth airflow channel 315 can be controlled; similarly, by setting the sixth flow-dividing solenoid valve 356, the airflow of the sixth airflow channel 316 can be controlled. By controlling the opening and closing states of the first flow-dividing solenoid valve 351, the second flow-dividing solenoid valve 352, the third flow-dividing solenoid valve 353, the fourth flow-dividing solenoid valve 354, the fifth flow-dividing solenoid valve 355 and the sixth flow-dividing solenoid valve 356, the airflow pressure ratio outputted from the first output end 330 and the second output end 340 can be controlled. The first shunt solenoid valve 351, the second shunt solenoid valve 352, the third shunt solenoid valve 353, the fourth shunt solenoid valve 354, the fifth shunt solenoid valve 355 and the sixth shunt solenoid valve 356 are all electrically connected to the controller through the control end 360, and the controller controls the opening and closing states of the corresponding shunt solenoid valves as needed.
[0036] Specifically, the amount of gas flowing through the cross-section of the first diverter solenoid valve 351 per unit time is constant at Q1, the amount of gas flowing through the cross-section of the second diverter solenoid valve 352 per unit time is constant at Q1; the amount of gas flowing through the cross-section of the third diverter solenoid valve 353 per unit time is constant at Q2, the amount of gas flowing through the cross-section of the fourth diverter solenoid valve 354 per unit time is constant at Q2, the amount of gas flowing through the cross-section of the fifth diverter solenoid valve 355 per unit time is constant at Q2, and the amount of gas flowing through the cross-section of the sixth diverter solenoid valve 356 per unit time is constant at Q2; Q1 is equal to 2 times Q2. Through the above-mentioned arrangement, within unit time, the amount of gas flowing through the cross-section of the first diverter solenoid valve 351 is the same as the amount of gas flowing through the cross-section of the second diverter solenoid valve 352, the amount of gas flowing through the cross-section of the third diverter solenoid valve 353 is the same as the amount of gas flowing through the cross-section of the fourth diverter solenoid valve 354, the amount of gas flowing through the cross-section of the fifth diverter solenoid valve 355 and the amount of gas flowing through the cross-section of the sixth diverter solenoid valve 356, and the amount of gas flowing through the cross-section of the first diverter solenoid valve 351 is twice the amount of gas flowing through the cross-section of the third diverter solenoid valve 353.
[0037] Based on the above airflow discharge relationship, the first shunt solenoid valve 351, the second shunt solenoid valve 352, the third shunt solenoid valve 353, the fourth shunt solenoid valve 354, the fifth shunt solenoid valve 355 and the sixth shunt solenoid valve 356, any one or more of the shunt solenoid valves are opened and closed, which can ultimately control the airflow pressure output from the first output end 330 and the second output end 340. For example, when all the shunt solenoid valves are opened at the same time, the airflow pressure output from the first output end 330 and the second output end 340 is equal, and the output state of the first output end 330 and the second output end 340 can be controlled by continuing to control the opening and closing of the third shunt solenoid valve 353 or the fourth shunt solenoid valve 354. When the first shunt solenoid valve 351 and the second shunt solenoid valve 352 are both open and any of the third shunt solenoid valve 353, the fourth shunt solenoid valve 354, the fifth shunt solenoid valve 355, or the sixth shunt solenoid valve 356 is in a closed state, the airflow pressure ratio of the output of the first output end 330 and the second output end 340 can be controlled to be 1:2, 2:1, 1:1, or other combination output modes. In addition, the controller can also simultaneously control the output power of the fan body 100 according to the control conditions of each shunt solenoid valve to adapt the opening and closing quantity of each corresponding shunt solenoid valve.
[0038] In some embodiments, the front end of the input end 320 is detachably connected to a first air pipe 321, and the end of the first air pipe 321 is detachably connected to the air outlet of the fan body 100. The rear end of the first output end 330 is detachably connected to a second air pipe 331, and the end of the second air pipe 331 is detachably connected to the air inlet of one pressure regulating valve group 400; the rear end of the second output end 340 is detachably connected to a third air pipe 341, and the end of the third air pipe 341 is detachably connected to the air inlet of another pressure regulating valve group 400.
[0039] When using the above-mentioned tobacco equipment fan pressure regulating system, install the fan body 100 in an appropriate position, and electrically connect the shunt solenoid valve group 350 to the controller through the control terminal 360 to ensure that the controller can monitor and control the status of each shunt solenoid valve in real time. Start the system to ensure the normal operation of each component. According to actual needs, adjust the speed and power of the fan body 100 and the opening and closing state of the shunt solenoid valve group 350 to achieve the required airflow pressure and flow output. According to the actual production situation, adjust the parameters of the controller at any time, or manually adjust the opening and closing state of the shunt solenoid valve group 350 to meet the needs of different process links. Regularly inspect and maintain the system to ensure the normal operation of each component. Thereby, it can be ensured that the tobacco equipment fan pressure regulating system can operate stably and efficiently, and meet the precise control requirements of airflow pressure and flow in the tobacco processing process.
[0040] The above-mentioned fan pressure regulating system solution for tobacco equipment can more accurately control the airflow pressure and flow, improve production efficiency, save energy and reduce emissions, and has the characteristics of flexible adaptation to different needs. By adjusting the flow regulating valve group 300 and the pressure regulating valve group 400, the system can achieve precise adjustment of the airflow output to ensure the stability and accuracy of the air flow and pressure required in the tobacco processing process.
[0041] Stable airflow pressure and flow can ensure the normal operation of tobacco processing equipment, reduce production failures and downtime caused by unstable airflow, and thus improve production efficiency and output. Accurately controlled airflow pressure and flow can ensure stable air flow during tobacco processing and avoid product quality problems caused by airflow fluctuations, such as uneven drying of tobacco leaves and inaccurate sorting.
[0042] Each flow diversion solenoid valve in the system can combine different opening and closing states as needed to achieve a variety of airflow pressure ratios between the first output end 330 and the second output end 340 to meet the requirements of different tobacco processing techniques and improve the flexibility and adaptability of the system.
[0043] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A fan pressure regulating system for tobacco equipment, characterized in that: include: Fan body; Heating device; A flow regulating valve group, the flow regulating valve group comprising a valve body, an input end, a first output end, a second output end, a shunt solenoid valve group and a control end, the input end is arranged at the front end of the valve body, and the input end is connected to the air outlet end of the fan body, the heating device is arranged on the input end, the first output end and the second output end are arranged at the rear end of the valve body, the shunt solenoid valve group is arranged at the upper end of the valve body, and the shunt solenoid valve group is configured to control the input end to be connected with the first output end and / or the second output end, the control end is electrically connected to the shunt solenoid valve group, and the control end is electrically connected to a controller; Two pressure regulating valve groups, the first output end and the second output end are respectively connected to one of the pressure regulating valve groups.
2. The fan pressure regulating system for tobacco equipment according to claim 1, characterized in that: A first airflow channel and a second airflow channel are provided in the valve body, the front ends of the first airflow channel and the second airflow channel are both connected to the input end, the rear end of the first airflow channel is connected to a third airflow channel and a fourth airflow channel, the rear end of the third airflow channel is connected to the first output end, the rear end of the fourth airflow channel is connected to the second output end, the rear end of the second airflow channel is connected to a fifth airflow channel and a sixth airflow channel, the rear end of the fifth airflow channel is connected to the first output end, and the rear end of the sixth airflow channel is connected to the second output end.
3. The fan pressure regulating system for tobacco equipment according to claim 2, characterized in that: The diverter solenoid valve group includes a first diverter solenoid valve, a second diverter solenoid valve, a third diverter solenoid valve, a fourth diverter solenoid valve, a fifth diverter solenoid valve and a sixth diverter solenoid valve. The first diverter solenoid valve is arranged in the first air flow channel, the second diverter solenoid valve is arranged in the second air flow channel, the third diverter solenoid valve is arranged in the third air flow channel, the fourth diverter solenoid valve is arranged in the fourth air flow channel, the fifth diverter solenoid valve is arranged in the fifth air flow channel, and the sixth diverter solenoid valve is arranged in the sixth air flow channel.
4. The fan pressure regulating system for tobacco equipment according to claim 3, characterized in that: The amount of gas flowing through the cross section of the first flow-dividing solenoid valve per unit time is constant at Q1, and the amount of gas flowing through the cross section of the second flow-dividing solenoid valve per unit time is constant at Q1; The amount of gas flowing through the cross section of the third shunt solenoid valve per unit time is constant at Q2, the amount of gas flowing through the cross section of the fourth shunt solenoid valve per unit time is constant at Q2, the amount of gas flowing through the cross section of the fifth shunt solenoid valve per unit time is constant at Q2, and the amount of gas flowing through the cross section of the sixth shunt solenoid valve per unit time is constant at Q2; Q1 is equal to 2 times Q2.
5. The fan pressure regulating system for tobacco equipment according to claim 1, characterized in that: The front end of the input end is detachably connected to a first air pipe, and the end of the first air pipe is detachably connected to the air outlet end of the fan body.
6. The fan pressure regulating system for tobacco equipment according to any one of claims 1 to 5, characterized in that: A second air pipe is detachably connected to the rear end of the first output end, and an end of the second air pipe is detachably connected to an air inlet end of the pressure regulating valve group; The rear end of the second output end is detachably connected to a third air pipe, and the end of the third air pipe is detachably connected to the air inlet end of another pressure regulating valve group.