Incinerator for treating organic chemical refined distillation residues
By introducing the feed assembly and incineration assembly design into the incinerator, the problems of feed blockage and temperature instability are solved, combustion efficiency and flue gas recovery and utilization are improved, and more efficient organic chemical fine distillation residue treatment is achieved.
Patent Information
- Application Number
- CN202421186266.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing incinerators lack crushing procedures when feeding, resulting in clogging problems, and traditional open flame burning leads to instability of internal temperature, low incineration efficiency and severe exhaust pollution.
An incinerator is designed including a feed assembly and an incineration assembly. The feed assembly crushes the residue through a stirring shaft and a filter plate, and accelerates combustion by heating wires, while a processing box is arranged for flue gas recovery and heat recycling.
The combustion efficiency is improved, the large particle residue is prevented from being burned out, the residue is treated evenly, and heat is recycled and utilized through flue gas to reduce energy waste and pollution.
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Figure CN222335390U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical residue treatment, in particular to an incinerator for treating organic chemical refined distillation residue. Background Art
[0002] In the treatment process of organic chemical distillation residues, incinerators play a vital role. Incinerators can efficiently treat organic chemical distillation residues through high-temperature combustion. These residues may contain some difficult-to-degrade organic substances. Through the high-temperature treatment of the incinerator, the harmlessness, reduction and resource utilization of organic waste can be achieved. The application of incinerators can also effectively reduce the treatment cost. Due to its efficient combustion method, the treatment of organic waste can be more economical and effective, thereby reducing treatment costs and improving economic benefits.
[0003] The existing incinerators do not burn completely, and a large amount of harmful substances cannot be oxidized. The slag after burning accumulates in the combustion chamber, which is difficult to clean and affects the subsequent incineration. The tail gas generated by the incineration in the existing incinerators will be discharged together with the dust generated by the combustion, which will pollute the air. The heat of combustion is not utilized, wasting a lot of heat.
[0004] The existing patent (Announcement No.: CN210951339U) is a chemical waste incinerator. This chemical waste incinerator uses a stirring device in conjunction with a through hole to increase the contact area between the chemical raw materials and the air, and through stirring, the slag enters the slag chamber through the through hole, thereby promoting the full combustion of the chemical raw materials while avoiding the accumulation of slag in the combustion chamber and affecting subsequent combustion. The heat generated by the combustion is used to assist in dust removal, thereby avoiding dust in the exhaust gas from polluting the air while utilizing the heat generated by the incineration.
[0005] In view of the above problems, existing patents have provided solutions, but most existing incinerators lack a residue crushing process when feeding, which is prone to blockage at the feed port, and use traditional open flame burning during incineration, which causes unstable internal temperature.
[0006] Therefore, an incinerator for treating organic chemical distillation residue is proposed. Utility Model Content
[0007] The purpose of the utility model is to provide an incinerator for treating organic chemical distillation residues, which can solve the problem that most existing incinerators lack a residue crushing process when feeding, are prone to blockage at the feed port, and use traditional open flame burning during incineration, resulting in unstable internal temperature.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an incinerator for treating organic chemical distillation residues, comprising an incineration box, a feeding assembly is arranged on one side of the incineration box, and an incineration assembly is arranged on the inner bottom side of the incineration box;
[0009] The feed assembly includes a feed port, a feed ramp, a filter plate, a drive motor and a stirring shaft. The feed port is opened on one side of the incineration box, the feed ramp is fixedly arranged at the feed port, and the feed ramp is inclined downward, the filter plate is fixedly arranged at the bottom end of the feed ramp, the drive motor is arranged at the extended end of the feed ramp, one end of the stirring shaft is arranged at the output end of the drive motor, and the bottom of the stirring shaft is rotatably connected to the surface of the filter plate.
[0010] Preferably, the incineration assembly includes a first incineration plate, a second incineration plate, an incineration device body, a fixing frame and a heating wire, the first incineration plate is arranged inside the incineration box, the second incineration plate is arranged on the surface of the first incineration plate, the first incineration plate and the second incineration plate are detachably arranged, the incineration device body is fixedly arranged on the outside of the incineration box, the fixing frame is arranged below the second incineration plate, and the heating wire is arranged on the fixing frame and is interconnected with the external incineration device body.
[0011] Preferably, a switch door is provided on one side of the incineration box, and the switch door is located at a position corresponding to the first incineration plate and the second incineration plate.
[0012] Preferably, an air outlet is provided on one side of the top of the incineration box, a ventilation pipe is connected to the air outlet, and a filter is provided at the air outlet.
[0013] Preferably, a gathering bin is provided at the bottom of the incineration box, and a collecting port is provided at the bottom of the gathering bin.
[0014] Preferably, a treatment box is provided on one side of the incineration box, one side of the treatment box is communicated with a ventilation pipe, and a spray device body is provided on the top of the treatment box.
[0015] Preferably, an exhaust hole is provided at one side of the bottom of the processing box, a condenser is provided at the exhaust hole, a suction fan is provided at one end of the condenser, and a recovery device body is provided at the bottom of the condenser.
[0016] Preferably, a movable bottom cover is provided at the bottom of the processing box, the movable bottom cover and the bottom of the processing box are detachably provided, and support frames are provided at the bottoms of the incineration box and the processing box.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The present application sets a feeding assembly, and when the residue enters from the feeding ramp, larger particles of the residue will be crushed by the stirring shaft. As the residue particles are reduced, until they can pass through the filter plate, the residue will fall onto the second incineration plate. Through the operation of the external incineration device body, the internal heating wire is continuously heated, so that the temperature of the first incineration plate and the second incineration plate is increased, thereby processing the fallen residue and crushing larger particles of the residue. This can improve the combustion efficiency of the residue during combustion, prevent small particles of residue from being processed while large particles of residue are not completely burned, and make the treatment of the residue more uniform.
[0019] 2. This application processes and recycles the flue gas generated during the incineration process by setting up parts such as a processing box, so that the moisture and heat generated by the incineration can be recycled without causing a waste of energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 This is the overall structural view of the utility model;
[0022] Figure 2 This is an overall cross-sectional structural view of the utility model;
[0023] Figure 3 This is a structural view of the feed assembly of the utility model;
[0024] Figure 4 This is the overall rear view of the structure of the utility model;
[0025] Figure 5 This is a structural view of the main body of the incineration device of the utility model;
[0026] Figure 6 This is a structural view of the incineration component of the utility model.
[0027] Description of reference numerals:
[0028] 1. Incineration box; 2. Feed assembly; 3. Incineration assembly; 201. Feed port; 202. Feed ramp; 203. Filter plate; 204. Drive motor; 205. Stirring shaft; 301. First incineration plate; 302. Second incineration plate; 303. Incineration device body; 304. Fixing frame; 305. Heating wire; 4. Opening and closing door; 5. Air outlet; 6. Ventilation pipe; 7. Filter; 8. Aggregation bin; 9. Collection port; 10. Processing box; 11. Spraying device body; 12. Exhaust hole; 13. Condensation pipe; 14. Suction fan; 15. Recovery device body; 16. Movable bottom cover; 17. Support frame. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figures 1 to 6 , the utility model provides a technical solution:
[0031] An incinerator for treating organic chemical distillation residues, comprising an incineration box 1, a feeding assembly 2 is arranged on one side of the incineration box 1, and an incineration assembly 3 is arranged on the inner bottom side of the incineration box 1;
[0032] The feed assembly 2 includes a feed port 201, a feed ramp 202, a filter plate 203, a drive motor 204 and a stirring shaft 205. The feed port 201 is opened on one side of the incineration box 1, the feed ramp 202 is fixedly arranged at the feed port 201, and the feed ramp 202 is inclined downward, the filter plate 203 is fixedly arranged at the bottom end of the feed ramp 202, the drive motor 204 is arranged at the extended end of the feed ramp 202, one end of the stirring shaft 205 is arranged at the output end of the drive motor 204, and the bottom of the stirring shaft 205 is rotatably connected to the surface of the filter plate 203.
[0033] Specifically, Figure 1 As shown, the incineration assembly 3 includes a first incineration plate 301, a second incineration plate 302, an incineration device body 303, a fixing frame 304 and a heating wire 305. The first incineration plate 301 is arranged inside the incineration box 1, and the second incineration plate 302 is arranged on the surface of the first incineration plate 301. The first incineration plate 301 and the second incineration plate 302 are detachably arranged. The incineration device body 303 is fixedly arranged on the outside of the incineration box 1, the fixing frame 304 is arranged below the second incineration plate 302, and the heating wire 305 is arranged on the fixing frame 304 and is interconnected with the external incineration device body 303.
[0034] By setting the feeding component 2, when the residue enters from the feeding inclined plate 202, the larger particles of the residue will be crushed by the stirring shaft 205, and as the residue particles are reduced, until they can pass through the filter plate 203, the residue will fall onto the second incineration plate 302, and through the operation of the external incineration device body 303, the internal heating wire 305 is continuously heated, so that the temperature of the first incineration plate 301 and the second incineration plate 302 is increased, so that the fallen residue is processed and the larger particles of the residue are crushed, which can improve the combustion efficiency of the residue during combustion, prevent the small particles of residue from being processed completely while the large particles of residue are not completely burned, and make the treatment of the residue more uniform.
[0035] Specifically, Figure 1 As shown, a switch door 4 is provided on one side of the incineration box 1 , and the switch door 4 is located at a position corresponding to the first incineration plate 301 and the second incineration plate 302 .
[0036] Specifically, Figure 6 As shown, an air outlet 5 is provided on one side of the top of the incineration box 1, a ventilation pipe 6 is connected to the air outlet 5, and a filter screen 7 is provided at the air outlet 5.
[0037] Specifically, Figure 2 As shown, a gathering bin 8 is provided at the bottom of the incineration box 1 , and a collecting port 9 is provided at the bottom of the gathering bin 8 .
[0038] Specifically, Figure 6 As shown, a treatment box 10 is disposed on one side of the incineration box 1 , one side of the treatment box 10 is communicated with the ventilation pipe 6 , and a spray device body 11 is disposed on the top of the treatment box 10 .
[0039] Specifically, Figure 5 As shown, an exhaust hole 12 is provided at one side of the bottom of the processing box 10, a condenser 13 is provided at the exhaust hole 12, a suction fan 14 is provided at one end of the condenser 13, and a recovery device body 15 is provided at the bottom of the condenser 13.
[0040] Specifically, Figure 5 As shown, a movable bottom cover 16 is disposed at the bottom of the processing box 10 , and the movable bottom cover 16 and the bottom of the processing box 10 are detachably disposed. A support frame 17 is disposed at the bottom of the incineration box 1 and the processing box 10 .
[0041] After the internal residue is burned out, the remaining ashes will accumulate on the first incineration plate 301 and the second incineration plate 302. The switch door 4 is opened to pull up the second incineration plate 302, so that the ashes fall into the gathering bin 8 below, and then are collected and processed from the collection port 9. At the same time, the smoke generated during incineration will enter the treatment box 10 from the top ventilation pipe 6. The filter screen 7 can perform preliminary filtration on the fixed particles in the smoke. At the same time, the gas in the treatment box 10 is treated by the upper spray device body 11, and the particles will settle at the bottom of the treatment box 10. Then the gas is treated by the condenser 13 to finally form a liquid that is collected and processed by the recovery device body 15. The smoke generated during the incineration process is treated and recovered, so that the moisture and heat generated by the incineration can be recycled, and no energy is wasted.
[0042] By adopting the above technical solution, the problem of most existing incinerators lacking a residue crushing procedure when feeding, which easily leads to the situation that small particles of residue are processed but large particles of residue are not completely burned, and the traditional open flame is used during incineration, which makes the internal temperature unstable.
[0043] Working principle: When the present application is used, first, when the residue enters from the feed inclined plate 202, the larger particles of the residue will be crushed by the stirring shaft 205. As the residue particles are reduced until they can pass through the filter plate 203, the residue will fall on the second incineration plate 302. Through the operation of the external incineration device body 303, the internal heating wire 305 is continuously heated, so that the temperature of the first incineration plate 301 and the second incineration plate 302 is increased, thereby processing the fallen residue. After the internal residue is burned out, the remaining ashes will accumulate on the first incineration plate 302. 01 and the second incineration plate 302, open the switch door 4 to pull up the second incineration plate 302, so that the ash falls into the gathering bin 8 below, and then is collected and processed from the collecting port 9. At the same time, the smoke generated during incineration will enter the processing box 10 from the ventilation pipe 6 at the top, and the filter screen 7 can perform preliminary filtration on the fixed particles in the smoke. At the same time, the gas in the processing box 10 is processed by the spray device body 11 above, and the particles will settle at the bottom of the processing box 10. Then the gas is processed through the condenser 13 to finally form a liquid that is collected and processed by the recovery device body 15.
[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. An incinerator for treating organic chemical distillation residues, comprising an incineration box (1), characterized in that: A feeding assembly (2) is provided on one side of the incineration box (1), and an incineration assembly (3) is provided on the inner bottom side of the incineration box (1); The feed assembly (2) comprises a feed port (201), a feed ramp (202), a filter plate (203), a drive motor (204) and a stirring shaft (205); the feed port (201) is opened at one side of the incineration box (1); the feed ramp (202) is fixedly arranged at the feed port (201), and the feed ramp (202) is tilted downward; the filter plate (203) is fixedly arranged at the bottom end of the feed ramp (202); the drive motor (204) is arranged at the extended end of the feed ramp (202); one end of the stirring shaft (205) is arranged at the output end of the drive motor (204); and the bottom of the stirring shaft (205) is rotatably connected to the surface of the filter plate (203).
2. The incinerator for treating organic chemical distillation residue according to claim 1, characterized in that: The incineration assembly (3) comprises a first incineration plate (301), a second incineration plate (302), an incineration device body (303), a fixing frame (304) and a heating wire (305); the first incineration plate (301) is arranged inside the incineration box (1); the second incineration plate (302) is arranged on the surface of the first incineration plate (301); the first incineration plate (301) and the second incineration plate (302) are detachably arranged; the incineration device body (303) is fixedly arranged on the outside of the incineration box (1); the fixing frame (304) is arranged below the second incineration plate (302); and the heating wire (305) is arranged on the fixing frame (304) and is interconnected with the external incineration device body (303).
3. The incinerator for treating organic chemical distillation residue according to claim 2, characterized in that: A switch door (4) is provided on one side of the incineration box (1), and the switch door (4) is located at a position corresponding to the first incineration plate (301) and the second incineration plate (302).
4. The incinerator for treating organic chemical distillation residue according to claim 1, characterized in that: An air outlet (5) is provided on one side of the top of the incineration box (1), a ventilation pipe (6) is connected to the air outlet (5), and a filter screen (7) is provided at the air outlet (5).
5. The incinerator for treating organic chemical distillation residue according to claim 1, characterized in that: The bottom of the incineration box (1) is provided with a gathering bin (8), and the bottom of the gathering bin (8) is provided with a collecting port (9).
6. The incinerator for treating organic chemical distillation residue according to claim 4, characterized in that: A treatment box (10) is arranged on one side of the incineration box (1), one side of the treatment box (10) is communicated with a ventilation pipe (6), and a spray device body (11) is arranged on the top of the treatment box (10).
7. The incinerator for treating organic chemical distillation residue according to claim 6, characterized in that: An exhaust hole (12) is provided on one side of the bottom of the processing box (10), a condenser (13) is provided at the exhaust hole (12), a suction fan (14) is provided at one end of the condenser (13), and a recovery device body (15) is provided at the bottom of the condenser (13).
8. The incinerator for treating organic chemical distillation residue according to claim 6, characterized in that: The bottom of the processing box (10) is provided with a movable bottom cover (16), and the movable bottom cover (16) and the bottom of the processing box (10) are detachably arranged. The bottoms of the incineration box (1) and the processing box (10) are both provided with a support frame (17).
Citation Information
Patent Citations
Incinerator for chemical waste
CN210951339U