Heat collector for roof heating
By using electric push components and hollow iron pipe structure in the trough collector, the problem of large volume and heavy weight when the roof is arranged is solved, and the lightweight and efficient performance of the trough collector is achieved. Diversified application scenarios.
Patent Information
- Application Number
- CN202420620174.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing conventional slot collector products on the market are huge in size, heavier in weight, and the bracket structure is complex, so they are not suitable for roof layout.
Use electric push parts to replace the rotary reducer. The support frame adopts hollow iron pipe structure, and the opening of the reflector is reduced, including the support frame, mirror support parts, heat collector bracket and electric push parts. The electric push rod and torque tube are used to realize the heat collector. Lightness and flexibility.
Significantly reduce the overall weight of the heat collector, improve portability and flexibility, reduce drive system costs, expand the scope of installation application, improve equipment stability and durability, and adapt to diverse application scenarios.
Smart Images

Figure CN222335632U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar thermal collectors, in particular to a thermal collector used for roof heating. Background Art
[0002] Trough collectors are core products in thermal power generation. They can collect the sun's heat energy and then transfer it through the collector tube to generate mechanical energy to generate electricity. The application of trough collectors in the field of thermal power generation has become increasingly widespread, and their position as a core product is irreplaceable. The uniqueness of trough collectors lies in their trough structure, which can maximize the reception and concentration of solar radiation heat energy. As the sun moves across the sky, the trough collector adjusts its angle to always maintain the best alignment with the sunlight, ensuring maximum reception of solar energy. In this process, the trough collector can effectively collect the sun's heat energy and transfer it to the thermal energy conversion system through the collector tube.
[0003] The opening sizes of conventional trough collectors on the current market are mainly 2.55 meters, 3 meters, 3.2 meters, etc. Most of these products use a torque tube with a slewing reducer. However, these collectors are large in size, heavy in weight, and their bracket structures are relatively complex, making them unsuitable for rooftop placement. Utility Model Content
[0004] In order to solve the problems in the prior art that conventional trough collector products on the current market are bulky and heavy, and their support structures are relatively complex, making them not very suitable for layout on roofs, the present application provides a collector for roof heating that solves the above problems.
[0005] In order to achieve the above purpose, the technical solution adopted in this application is:
[0006] A collector for roof heating comprises a support frame and a reflective lens, wherein at least two support frames are provided, and a fixing seat is provided on the top surface of each support frame, and a reflector support component is provided between the two fixing seats. At least two reflective lenses are provided and are installed in a row on the reflector support component, and heat collecting tube brackets are connected to the fixing seats, and heat collecting tubes are provided between the heat collecting tube brackets. The support frame is also provided with an electric pushing component for pushing the reflector support component.
[0007] As a further improvement of the present invention, the fixing seat is a bearing seat, and the reflector support component is rotatably connected between the two bearing seats.
[0008] As a further improvement of the present invention, the reflector support component includes a first connecting plate, a second connecting plate and a torque tube, one end of the first connecting plate and the second connecting plate are respectively rotatably connected to the two bearing seats, the other ends of the first connecting plate and the second connecting plate are respectively fixedly connected to the two end pipe openings of the torque tube, and the outer wall of the torque tube is also connected to multiple lens brackets.
[0009] As a further improvement of the utility model, the lens brackets are fixed in rows on the outer wall of the torque tube, wherein every two lens brackets form a group, and at least two groups are provided.
[0010] As a further improvement of the present invention, the lens holder includes a carrier frame, which is fixed on the outer wall of the torque tube through a through hole opened in the middle. Trays are also provided at both ends of the carrier frame, and the trays are screwed to the outer wall of the carrier frame.
[0011] As a further improvement of the present invention, one end of the electric pushing component is connected to the bottom of the support frame, and the other end of the electric pushing component is rotatably connected to the second connecting plate.
[0012] As a further improvement of the utility model, the electric pushing component includes a fixed plate, a motor, an outer tube and a push rod. The fixed plate is installed on the inner bottom surface of the support frame. The bottom of the outer tube is hinged to the fixed plate. The push rod is slidably arranged inside the outer tube. A connecting ring is also arranged on the top of the push rod, and the connecting ring is rotatably connected to the second connecting plate.
[0013] As a further improvement of the present invention, the support frame is a hollow iron pipe frame, and the support frame is trapezoidal in shape.
[0014] As a further improvement of the present invention, the opening of the reflective lens is 1.3 meters.
[0015] Compared with the prior art, the technical solution provided by the utility model has the following advantages and effects:
[0016] 1. Most conventional trough collectors on the market use a torque tube combined with a rotary reducer. These collectors are bulky and heavy, making them inconvenient to install on the roof. In this application, an electric push component is used to replace the original rotary reducer. This improvement can not only significantly reduce the overall weight of the collector, improve the portability and flexibility of the equipment, but also effectively reduce the cost of the drive system. At the same time, the introduction of the electric push component will further expand the installation scope of the collector, making it more adaptable to a variety of application scenarios.
[0017] 2. In this application, the support frame adopts a hollow iron pipe structure, and the overall opening size of the reflective lens is also moderately reduced. This improvement measure not only effectively reduces the overall weight of the collector product, but also improves the stability and durability of the product. Through this optimization, the collector is lighter and easier to install and transport while maintaining high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.
[0019] Figure 1 It is an axonometric drawing of the utility model.
[0020] Figure 2 It is the front view of the utility model.
[0021] Figure 3 It is a right view of the utility model.
[0022] Figure 4 It is an axonometric drawing of the utility model without installing a reflective lens.
[0023] Figure 5 yes Figure 4 A partial enlarged view of area A in the middle.
[0024] Figure 6 yes Figure 4 A partial enlarged view of area B in the middle.
[0025] In the figure: 1. support frame; 2. fixing seat; 3. reflector support component; 31. first connecting plate; 32. second connecting plate; 33. torque tube; 34. lens bracket; 341. carrier frame; 342. tray; 4. heat collecting tube bracket; 5. electric pushing component; 51. fixing plate; 52. motor; 53. outer tube; 54. push rod; 6. reflector lens; 7. heat collecting tube. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0029] In the description of this application, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0030] In addition, if the terms "horizontal" or "vertical" appear in the description of this application, it does not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0031] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0032] Example:
[0033] A collector for roof heating comprises a support frame 1 and a reflector lens 6, wherein at least two support frames 1 are provided, and a fixing seat 2 is provided on the top surface of each support frame 1, and a reflector support component 3 is provided between the two fixing seats 2. At least two reflector lenses 6 are provided and are installed in a row on the reflector support components 3, and heat collecting tube supports 4 are connected to each fixing seat 2, and heat collecting tubes 7 are provided between the heat collecting tube supports 4. An electric pushing component 5 for pushing the reflector support components 3 is also provided on the support frame 1.
[0034] It is explained that the electric push component 5 is an electric actuator. The electric push component 5 mainly moves back and forth within a certain range of travel, and can realize remote control and centralized control. The electric push component 5 used in this application can be customized according to its special travel design in this collector. The use of the electric push rod 54 as an actuator can not only significantly reduce the overall weight of the collector, improve the portability and flexibility of the equipment, but also effectively reduce the cost of the drive system. At the same time, the introduction of the electric push component 5 will further expand the installation application range of the collector, making it more adaptable to a variety of application scenarios.
[0035] Specifically, the fixed seat 2 is a bearing seat, and the reflector support component 3 is rotatably connected between the two bearing seats, wherein the bearing seat, as an important supporting component in the mechanical system, has excellent load-bearing capacity, can withstand high loads and vibrations from the equipment, and ensure the stable operation of bearings and rotating parts. Secondly, the bearing seat has excellent thermal stability and wear resistance. Under high-speed rotation and high-temperature environments, the bearing seat can maintain stable performance, and will not affect the accuracy and life of the bearing due to thermal expansion or wear, so that it can operate stably for a long time in harsh working environments.
[0036] Combined with the accompanying drawings Figure 1-Figure 4 The reflector support component 3 includes a first connecting plate 31, a second connecting plate 32 and a torque tube 33. One end of the first connecting plate 31 and the second connecting plate 32 are rotatably connected to the two bearing seats respectively, and the other ends of the first connecting plate 31 and the second connecting plate 32 are fixedly connected to the two end pipe openings of the torque tube 33 respectively. The outer wall of the torque tube 33 is also connected to multiple lens brackets 34.
[0037] It is explained that the entire reflector support component 3 is powered by the electric push component 5 connected to the bearing seat, thereby driving the reflector support component 3 to move. One end of the first connecting plate 31 and the second connecting plate 32 in the reflector support component 3 are respectively rotatably connected to the two bearing seats, and the torque tube 33 is fixed between the first connecting plate 31 and the second connecting plate 32. Among the above parts, the first connecting plate 31, the second connecting plate 32 and the torque tube 33 are all made of Q235B or 45 steel, wherein Q235B steel is a low-carbon structural steel with good toughness and welding performance, and is easy to process and cut. It has moderate strength and can withstand certain pressure and load, while 45 steel is a medium-carbon structural steel with high strength and hardness, and good wear resistance and fatigue strength. During manufacturing, operators can choose according to actual needs.
[0038] It is worth noting that the lens brackets 34 are fixed in rows on the outer wall of the torque tube 33, wherein every two lens brackets 34 form a group, and at least two groups are provided. The lens brackets 34 include a supporting frame 341, and the supporting frame 341 is fixed on the outer wall of the torque tube 33 through a through hole opened in the middle. Trays 342 are also provided at both ends of the supporting frame 341, and the trays 342 are screwed on the outer wall of the supporting frame 341.
[0039] It is explained that the carrier 341 is firmly connected to the torque tube 33 through the through hole opened in the middle. This fixing method can significantly improve the load capacity of the carrier 341, ensuring that it can stably withstand various forces during use. By arranging a tray 342 on the carrier 341, it can effectively avoid direct contact between the reflective lens 6 and the carrier 341, thereby reducing the risk of damage caused by friction or collision. This design ensures the safety of the reflective lens 6 during transportation and storage, while also extending its service life, and can also simplify the installation and removal process of the reflective lens 6 and improve work efficiency.
[0040] Combined with the accompanying drawings Figure 1-Figure 6 One end of the electric pushing component 5 is connected to the bottom of the support frame 1, and the other end of the electric pushing component 5 is rotatably connected to the second connecting plate 32. The electric pushing component 5 includes a fixed plate 51, a motor 52, an outer tube 53 and a push rod 54. The fixed plate 51 is installed on the inner bottom surface of the support frame 1, and the bottom of the outer tube 53 is hinged to the fixed plate 51. The push rod 54 is slidably arranged inside the outer tube 53. A connecting ring is also arranged on the top of the push rod 54, and the connecting ring is rotatably connected to the second connecting plate 32.
[0041] It is further worth noting that the support frame 1 is a hollow iron pipe frame, and the support frame 1 is in a trapezoidal shape, and the opening of the reflector lens 6 is 1.3 meters, wherein the support frame 1 adopts a hollow iron pipe structure, and the overall opening size of the reflector lens 6 is also moderately reduced. This improvement measure not only effectively reduces the overall weight of the collector product, but also improves the stability and durability of the product. Through this optimization, the collector is lighter and easier to install and transport while maintaining high efficiency.
[0042] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A collector for roof heating, characterized in that: The invention comprises a support frame (1) and a reflector lens (6), wherein at least two support frames (1) are provided, each support frame (1) is provided with a fixing seat (2) on its top surface, a reflector support component (3) is provided between the two fixing seats (2), at least two reflector lenses (6) are provided and are installed in a row on the reflector support component (3), each fixing seat (2) is connected to a heat collecting tube bracket (4), heat collecting tubes (7) are provided between the heat collecting tube brackets (4), and an electric pushing component (5) for pushing the reflector support component (3) is also provided on the support frame (1).
2. A collector for roof heating according to claim 1, characterized in that: The fixing seat (2) is a bearing seat, and the reflector support component (3) is rotatably connected between the two bearing seats.
3. A collector for roof heating according to claim 2, characterized in that: The reflector support component (3) comprises a first connecting plate (31), a second connecting plate (32) and a torque tube (33); one end of the first connecting plate (31) and the second connecting plate (32) are rotatably connected to the two bearing seats respectively; the other ends of the first connecting plate (31) and the second connecting plate (32) are fixedly connected to the two end openings of the torque tube (33) respectively; and the outer wall of the torque tube (33) is also connected to a plurality of lens brackets (34).
4. A collector for roof heating according to claim 3, characterized in that: The lens brackets (34) are fixed in a row on the outer wall of the torque tube (33), wherein every two lens brackets (34) form a group, and at least two groups are provided.
5. A collector for roof heating according to claim 4, characterized in that: The lens bracket (34) comprises a support frame (341), and the support frame (341) is fixed on the outer wall of the torque tube (33) through a through hole opened in the middle. Trays (342) are also provided at both ends of the support frame (341), and the trays (342) are screwed on the outer wall of the support frame (341).
6. A collector for roof heating according to claim 5, characterized in that: One end of the electric pushing component (5) is connected to the bottom of the support frame (1), and the other end of the electric pushing component (5) is rotatably connected to the second connecting plate (32).
7. A collector for roof heating according to claim 6, characterized in that: The electric pushing component (5) comprises a fixing plate (51), a motor (52), an outer tube (53) and a push rod (54); the fixing plate (51) is mounted on the inner bottom surface of the support frame (1); the bottom of the outer tube (53) is hinged to the fixing plate (51); the push rod (54) is slidably arranged inside the outer tube (53); a connecting ring is also arranged at the top end of the push rod (54); and the connecting ring is rotatably connected to the second connecting plate (32).
8. A collector for roof heating according to any one of claims 1 to 7, characterized in that: The support frame (1) is a hollow iron pipe frame, and the support frame (1) is in a trapezoidal shape.
9. A collector for roof heating according to claim 8, characterized in that: The opening of the reflective lens (6) is 1.3 meters.