Lightweight shell structure of laser heating gas suspension furnace

Abstract

The utility model discloses a light-weight shell structure of a laser heating gas suspension furnace. Comprising an aluminum profile rack, a display, a movable drawer plate, composite adjusting trundles, a display support, a computer key position, a composite vacuum gauge display, a movable door provided with a door magnetic switch, a three-color lamp, a dustproof plate, a laser protection plate, an emergency stop and laser control button, a laser reflection station frame and a laser carrying frame. According to the design of the structure, no linear light-transmitting gap exists between the frame of the laser heating area and the sealing plate, so that laser is prevented from penetrating through the gap and hurting operators; the sealing plate is provided with various mounting hole positions, so that the mounting requirements of different configuration parts are met; the use of the movable door and the door magnetic switch is combined to ensure that the laser does not work when any door is opened, and the magnetic design of the door can prevent accidental opening; a dustproof plate made of a PC transparent material is arranged at the top to prevent dust from polluting the reflecting lens and affecting the laser performance; and a movable drawer plate is arranged in the shell for placing the laser heating controller.

Description

Technical Field

[0001] The utility model relates to a lightweight shell structure of a laser-heated gas suspension furnace, and belongs to the technical field of application of laser-heated gas suspension furnaces. Background Art

[0002] The laser-heated gas suspension furnace is a device that uses laser heating to carry out ultra-high temperature containerless technology to develop high-temperature new materials. The highest temperature can be heated to a scientific research equipment suitable for domestic and foreign research institutions, universities and companies to develop new materials. The equipment shell needs to be small, lightweight, easy to move and place. The shell has a strict protective structure to prevent laser leakage and harm to the human body. The shell has installation holes and operating tables required for installing gas flow controllers, vacuum controllers, laser heating controllers, etc. The more important thing is that it has a magnetic safety door device to ensure that once the door is opened, the laser stops automatically, and a quick emergency stop button to ensure that it can be shut down as soon as possible in the event of an unexpected loss of control to reduce accident losses.

[0003] Currently, there is no containerless equipment for ultra-high temperature laser heating on the market. The present invention is the first to create a new type of shell that can realize flexible movement, safe and reliable integration and installation of all accessories of the laser heating gas suspension furnace. Utility Model Content

[0004] The purpose of the utility model is to provide a lightweight shell structure of a laser-heated gas suspension furnace in order to solve the above-mentioned problem.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a lightweight shell structure of a laser heating gas suspension furnace, including an aluminum profile frame, a display, a movable drawer board, a composite adjustable caster, a display bracket, a computer key position, a composite vacuum gauge display, a movable door equipped with a door magnetic switch, a three-color lamp, a dustproof plate, a laser protection plate, an emergency stop button, a laser control button, and a laser reflection station frame and a laser carrier distributed on the top of the aluminum profile frame;

[0006] The aluminum profile rack includes four main aluminum profile parts, a bottom aluminum profile frame, a first aluminum profile layer frame, a second aluminum profile layer frame and a top aluminum profile frame. The bottom aluminum profile frame, the first aluminum profile layer frame, the second aluminum profile layer frame and the top aluminum profile frame are installed on one side from bottom to top between the four main aluminum profile parts distributed in a matrix, and a dustproof plate is installed on the outside of the top aluminum profile frame. A sealing plate is installed correspondingly at the frame window located at more than one place on the aluminum profile rack, and a flow meter, a vacuum meter, a control computer, a display screen and an electric control box are configured at more than one sealing plate.

[0007] A movable door is provided at the upper frame opening on the right side of the aluminum profile rack, and an emergency stop button and a laser control button are distributed in the area below the movable door. A movable drawer board and a composite vacuum gauge display are respectively provided at the middle of the front and one side of the upper end of the middle of the aluminum profile rack. Composite adjustable casters are installed at the four corners of the bottom of the aluminum profile rack, and laser protection plates are provided on three sides between the second aluminum profile shelf and the top aluminum profile shelf in the aluminum profile rack. The bottom of the movable drawer board is slidably installed between two guide rails, and a three-color lamp is installed at the top corner of the aluminum profile rack. The back of the display is fixedly connected to the corresponding part of the aluminum profile rack through a display bracket.

[0008] Furthermore, a computer installation station and a flow meter station are respectively provided at the front and back of one side between the bottom aluminum frame and the first aluminum frame, and a computer key position is provided at the computer installation station.

[0009] Furthermore, the aluminum profile frame is selected as any one of the 4080R profile, 6060 profile, 3060 profile and 4040 profile according to weight and size.

[0010] Furthermore, the guide rail is installed on the top surface of the first aluminum-type shelf, and a platform removal window is provided between the first aluminum-type shelf and the second aluminum-type shelf.

[0011] Furthermore, the dustproof plate is a PC transparent plate.

[0012] Furthermore, the laser protection plate, the movable door and the R-type laser protection plate located in the inner space of the movable door are all made of 304 stainless steel, and the thickness range is not limited to 2-3 mm.

[0013] Furthermore, a fixed leveling bracket is provided at the bottom of the aluminum profile frame on one side of the composite adjustable caster.

[0014] Compared with the prior art, the advantages of the utility model are:

[0015] The structure is made of aluminum alloy profiles as the frame, and stainless steel plates are used as the cover and door panels. In the design, special attention is paid to the absence of a linear light-transmitting gap between the frame and the cover in the laser heating area to prevent the laser from passing through the gap and injuring the operator.

[0016] The cover plate is equipped with a variety of mounting holes to meet the installation requirements of different configurations; combined with the use of movable doors and door magnetic switches, it ensures that the laser does not work when any door is opened, and the magnetic design of the door can prevent accidental opening;

[0017] The device is equipped with pulleys at the bottom for easy movement, and an adjustment frame is provided to adjust the level and stability of the device. A PC transparent dustproof plate is provided on the top to prevent dust from contaminating the reflective lens and affecting the laser performance.

[0018] A removable drawer board is installed in the shell to place the laser heating controller. The equipment also includes safety devices such as a three-color working status indicator light, visible light lighting and an emergency stop button. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0021] Figure 2 and Figure 3 They are side views of the overall structure of the utility model in different states.

[0022] In the figure: 1. Main aluminum profile; 2. Bottom aluminum frame; 201. Computer installation station; 3. First aluminum shelf; 301. Guide rail; 4. Second aluminum shelf; 5. Top aluminum frame; 6. Display; 7. Removable drawer board; 8. Compound adjustable casters; 9. Display stand; 10. Computer key position; 11. Compound vacuum gauge display; 12. Movable door; 13. Three-color light; 14. Dustproof plate; 15. Laser protection plate; 16. Emergency stop button; 17. Laser control button; 18. Door magnetic switch; 19. Laser reflection station frame; 20. Laser carrier. DETAILED DESCRIPTION

[0023] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the embodiment described below is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0025] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] See also Figure 1-3 As shown, a lightweight shell structure of a laser heating gas suspension furnace includes an aluminum profile frame, a display 6, a movable drawer board 7, a composite adjustable caster 8, a display bracket 9, a computer key position 10, a composite vacuum gauge display 11, a movable door 12 equipped with a door magnetic switch 18, a three-color lamp 13, a dustproof plate 14, a laser protection plate 15, an emergency stop button 16, a laser control button 17, and a laser reflection station frame 19 and a laser carrier 20 distributed on the top of the aluminum profile frame.

[0027] like Figure 1 As shown, the aluminum profile rack includes four main aluminum profile parts 1, a bottom aluminum profile frame 2, a first aluminum profile layer frame 3, a second aluminum profile layer frame 4 and a top aluminum profile frame 5, and the bottom aluminum profile frame 2, the first aluminum profile layer frame 3, the second aluminum profile layer frame 4 and the top aluminum profile frame 5 are installed on one side from bottom to top between the four main aluminum profile parts 1 distributed in a matrix, and a dustproof plate 14 is installed on the outside of the top aluminum profile frame 5, and a sealing plate is correspondingly installed at the frame window located at more than one place on the aluminum profile rack, and a flow meter, a vacuum gauge, a control computer, a display screen and an electric control box are configured at more than one sealing plate.

[0028] A movable door 12 is provided at the upper frame opening on the right side of the aluminum profile rack, and an emergency stop button 16 and a laser control button 17 are distributed in the area below the movable door 12. A movable drawer board 7 and a composite vacuum gauge display 11 are respectively provided at the middle of the front and one side of the upper end of the middle of the aluminum profile rack. Composite adjustable casters 8 are installed at the four corners of the bottom of the aluminum profile rack, and laser protection plates 15 are provided on three sides between the second aluminum profile shelf 4 and the top aluminum profile shelf 5 in the aluminum profile rack. The bottom of the movable drawer board 7 is slidably installed between two guide rails 301. A three-color lamp 13 is installed at the top corner of the aluminum profile rack, and the back of the display 6 is fixedly connected to the corresponding part of the aluminum profile rack through a display bracket 9.

[0029] like Figure 2 and Figure 3As shown, a computer installation station 201 and a flow meter station are respectively provided at the front and back of one side between the bottom aluminum profile frame 2 and the first aluminum profile frame 3, and a computer key position 10 is provided at the computer installation station 201; the aluminum profile frame is selected as any one of the required profiles among 4080R profile, 6060 profile, 3060 profile and 4040 profile according to the weighing and size.

[0030] like Figure 1 As shown, the guide rail 301 is installed on the top surface of the first aluminum shelf 3, and a platform removal window is provided between the first aluminum shelf 3 and the second aluminum shelf 4; the dustproof plate 14 is a PC transparent plate.

[0031] The laser protection plate 15, the movable door 12 and the R-type laser protection plate located in the inner space of the movable door 12 are all made of 304 stainless steel, and the thickness range is not limited to 2-3 mm.

[0032] A fixed leveling bracket is provided at the bottom of the aluminum profile frame on one side of the composite adjusting caster 8.

[0033] When the utility model is in use, the display bracket 9 installed on the back of the display 6 can facilitate the display 6 to be operated upward, downward, forward, backward, and pitched;

[0034] The laser protection plate 15, the movable door 12 equipped with the door magnetic switch 18 and the R-type laser protection plate block the laser hazards caused by accidents and prevent the laser from being emitted from the gap. The R-type laser protection plate plays a protective role before the movable door 12 is opened, preventing the door magnetic switch 18 from failing and protecting the safety of the operator.

[0035] The dustproof plate 14 is made of PC transparent plate to prevent dust from falling on the back of the reflective lens on the laser light path. The equipment operation area is illuminated by visible light to avoid misoperation in a dark environment.

[0036] The movable drawer board 7 is a sliding guide with buffer and damping. It is opened when in use and can be automatically retracted and returned to its original position by gently pushing it inward when not in use, saving space or facilitating operation. A keyboard, mouse and controller can be placed on it for laser heating control operation, which is a movable operating platform.

[0037] Computer button position 10, for convenient operation of computer switch and USB port;

[0038] The composite adjustable casters 8 can be universally moved and transported, and the fixed leveling bracket can be configured to adjust the level of the equipment after fixing the position;

[0039] The door magnetic switch 18 is connected in series with the movable door. If any door is opened, the laser will not work. The movable door can be adsorbed by magnetism to avoid accidental opening.

[0040] The emergency stop button and laser control button are equipped with protective caps to avoid misoperation. The emergency stop button ensures that the machine can be shut down as soon as possible in the event of an unexpected loss of control, thereby reducing accident losses.

[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0042] As described above, the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A lightweight shell structure of a laser-heated gas suspension furnace, characterized in that: It includes an aluminum profile frame, a display (6), a movable drawer board (7), a composite adjustable caster (8), a display bracket (9), a computer key position (10), a composite vacuum gauge display (11), a movable door (12) equipped with a door magnetic switch (18), a three-color lamp (13), a dustproof plate (14), a laser protection plate (15), an emergency stop button (16), a laser control button (17), and a laser reflection station frame (19) and a laser carrier (20) located at the top of the aluminum profile frame; The aluminum profile rack comprises four main aluminum profile parts (1), a bottom aluminum profile frame (2), a first aluminum profile layer frame (3), a second aluminum profile layer frame (4) and a top aluminum profile frame (5); the bottom aluminum profile frame (2), the first aluminum profile layer frame (3), the second aluminum profile layer frame (4) and the top aluminum profile frame (5) are installed on one side from bottom to top between the four main aluminum profile parts (1) arranged in a matrix; a dustproof plate (14) is installed on the outside of the top aluminum profile frame (5); a sealing plate is installed correspondingly at a frame window located at more than one place on the aluminum profile rack; and a plurality of installation holes for a flow meter, a vacuum gauge, a control computer, a display screen and an electric control box are arranged at more than one sealing plate; A movable door (12) is provided at the upper frame opening on the right side of the aluminum profile frame, and an emergency stop button (16) and a laser control button (17) are distributed in the area below the movable door (12). A movable drawer board (7) and a composite vacuum gauge display (11) are provided at the middle of the front and one side of the upper end of the middle, respectively. Composite adjustment casters (8) are installed at the four corners of the bottom of the aluminum profile frame, and laser protection plates (15) are provided on three sides between the second aluminum profile layer (4) and the top aluminum profile frame (5) in the aluminum profile frame. The bottom of the movable drawer board (7) is slidably installed between two guide rails (301). A three-color lamp (13) is installed at the top corner of the aluminum profile frame. The back of the display (6) is fixedly connected to the corresponding part of the aluminum profile frame through a display bracket (9).

2. The lightweight shell structure of a laser-heated gas suspension furnace according to claim 1, characterized in that: A computer installation station (201) and a flow meter station are respectively arranged at the front and rear of one side between the bottom aluminum frame (2) and the first aluminum frame (3), and a computer key position (10) is arranged at the computer installation station (201).

3. The lightweight shell structure of a laser-heated gas suspension furnace according to claim 1 is characterized in that: The aluminum profile frame is selected as any one of the 4080R profile, 6060 profile, 3060 profile and 4040 profile according to weight and size.

4. The lightweight shell structure of a laser-heated gas suspension furnace according to claim 1 is characterized in that: The guide rail (301) is installed on the top surface of the first aluminum-type shelf (3), and a platform removal window is provided between the first aluminum-type shelf (3) and the second aluminum-type shelf (4).

5. The lightweight shell structure of a laser-heated gas suspension furnace according to claim 1, characterized in that: The dustproof plate (14) is a PC transparent plate.

6. The lightweight shell structure of a laser-heated gas suspension furnace according to claim 1 is characterized in that: The laser protection plate (15), the movable door (12) and the R-type laser protection plate located in the inner space of the movable door (12) are all made of 304 stainless steel, and the thickness range is not limited to 2-3 mm.

7. The lightweight shell structure of a laser-heated gas suspension furnace according to claim 1 is characterized by: A fixed leveling bracket is provided at the bottom of the aluminum profile frame on one side of the composite adjustment caster (8).

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