Chemical condenser capable of preventing pipeline from being damaged

通过在化工冷凝器的对接法兰上设置缓冲和支撑组件,结合弹性材料的设计,解决了化工冷凝器在室外安装时因摆动和碰撞导致的管道损坏问题,显著提高了设备的使用寿命和抗震 Corrosion resistance.

CN222336167UActive Publication Date: 2025-01-10YIMEN COPPER CO LTD
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Patent Information

Application Number
CN202421042420.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-10
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

Chemical condensers are easily damaged due to swing and collision when installed outdoors, resulting in pipeline damage.

Method used

A structure including the body of the condensing pipe and the butt flange is designed. By welding six groups of square pipes on the surface of the butt flange, and a connecting plate is set on the top of the square pipe, a buffer assembly is welded at the bottom of the connecting plate, and a threaded hole and support are provided on the top. The components, the connecting plate is equipped with protective strips and plate springs to form a buffering and support system to prevent collision damage.

Benefits of technology

Effectively absorb external forces, reduce the risk of pipeline damage, improve service life, reduce vibration and collision through elastic materials and structural design, prevent collision and damage, and extend the service life of pipelines.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222336167U_ABST
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Abstract

The chemical condenser capable of preventing the pipeline from being damaged comprises a condensation pipeline body and a butt joint flange, buffering assemblies are welded to the two sides of the bottom of a connecting plate, threaded holes are formed in the two sides of the top of the connecting plate, and supporting assemblies are in threaded connection with the interiors of the threaded holes. By arranging the buffering assembly, external acting force can be effectively absorbed, so that damage of the external acting force to the condensation pipeline body is reduced, the service life is greatly prolonged, the condensation pipeline body can be supported by arranging the threaded hole to be matched with the supporting assembly, and the service life of the condensation pipeline body is prolonged. Meanwhile, the damage of external vibration to the condensation pipeline body can be reduced, the problems that an existing chemical condenser is usually installed in the outdoor environment, the chemical condenser can swing in the hoisting process, and the condensation pipeline is damaged due to the fact that the number of outdoor chemical connecting pipelines is large and the outdoor chemical connecting pipelines are prone to colliding with one another are solved, and the protection effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of condenser equipment, in particular to a chemical condenser capable of preventing pipeline damage. Background Art

[0002] With the rapid development of my country's economy, condensers have been widely used in the chemical industry. The function of the condenser is to dissipate the heat and cool the high-temperature and high-pressure refrigerant vapor discharged from the compressor, so that it condenses into liquid high-pressure refrigerant. The working principle of the condenser is that the gas passes through a long tube (usually coiled into a solenoid) to let the heat lose to the surrounding air. Metals such as copper have strong thermal conductivity and are often used to transport steam. In order to improve the efficiency of the condenser, a heat sink with excellent heat conduction function is often attached to the pipeline to increase the heat dissipation area to accelerate the heat dissipation, and the fan accelerates air convection to take away the heat.

[0003] At present, chemical condensers are usually installed in outdoor environments. During the hoisting process, the chemical condensers will swing. Since there are many outdoor chemical connecting pipes, they are very likely to collide with each other, causing damage to the condensation pipes. Utility Model Content

[0004] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a chemical condenser that prevents pipeline damage and has the advantage of anti-collision. It solves the problem that chemical condensers are usually installed in outdoor environments. During the lifting process, the chemical condenser will swing. Due to the large number of outdoor chemical connecting pipelines, it is very easy to collide with each other, thereby causing damage to the condensation pipeline.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chemical condenser for preventing pipeline damage, comprising a condensing pipeline body and a docking flange, the docking flange being welded on both sides of the condensing pipeline body, six groups of square tubes being welded on the surface of the docking flange, the top of the six groups of square tubes being provided with connecting plates, buffer components being welded on both sides of the bottom of the connecting plate, threaded holes being provided on both sides of the top of the connecting plate, support components being threadedly connected inside the threaded holes, a protective strip being fixedly installed on the top of the connecting plate, and a leaf spring being welded on the bottom of the connecting plate.

[0006] As a preferred embodiment of the utility model, the buffer assembly includes a pressure plate, a spring is arranged at the bottom of the pressure plate, one end of the spring is welded to the bottom of the pressure plate, the other end of the spring is welded to the bottom of the inner wall of six groups of square tubes, one end of the pressure plate is inserted into the six groups of square tubes, and the bottom of the pressure plate is cylindrical.

[0007] As a preferred embodiment of the utility model, the support assembly includes a support block, a stud is fixedly installed on the bottom of the support block, the stud is threadedly connected to the inside of the threaded hole, and the support block is made of rubber material.

[0008] As a preferred embodiment of the utility model, a plurality of through holes are opened inside the protective strip, and the plurality of through holes are distributed at equal distances laterally. The protective strip is arranged in an arc shape, and the protective strip is made of rubber material.

[0009] As a preferred embodiment of the present invention, the leaf spring is arranged in an arc shape, the leaf spring is made of carbon spring steel, the leaf spring is located around the condensation pipe body, and the leaf spring has a thickness of five millimeters.

[0010] As a preferred embodiment of the present invention, the surfaces of the condensing pipe body and the docking flange are both electroplated with zinc, and the six groups of square tubes are distributed in a circular shape with equal distances.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model can effectively absorb external forces by arranging a buffer component, thereby reducing the damage to the condensation pipe body caused by the external force and greatly improving the service life. By arranging the cooperation between the threaded hole and the support component, it can support the condensation pipe body and reduce the damage to the condensation pipe body caused by external vibration. By arranging a protective strip, it is used to protect the surrounding of the condensation pipe body to prevent the damage to the condensation pipe body caused by bumps. The problem that the chemical condenser is usually installed in an outdoor environment, the chemical condenser will swing during the hoisting process, and there are many outdoor chemical connecting pipes, which are very likely to collide with each other, thereby causing damage to the condensation pipe, thereby achieving a protective effect.

[0013] 2. The utility model provides a spring and a pressure plate so that the elasticity of the spring can absorb the damage to the protective strip caused by external forces, thereby reducing the risk of damage to the condensation pipe body and greatly improving its service life.

[0014] 3. The utility model can thread the support block to the top of both sides of the connecting plate by setting the cooperation between the support block and the stud. At the same time, the threaded connection is convenient for installation and disassembly. The support block made of rubber material has good elasticity, can reduce vibration and play a buffering role. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional structural diagram of a chemical condenser for preventing pipeline damage according to the utility model;

[0016] Figure 2 This is a schematic diagram of the three-dimensional explosion structure of the utility model;

[0017] Figure 3 For this utility model Figure 2 Enlarged structural diagram at A in the middle.

[0018] In the figure: 1. Condensation pipe body; 2. Docking flange; 3. Square tube; 4. Connecting plate; 5. Buffer assembly; 50. Pressure plate; 51. Spring; 6. Threaded hole; 7. Support assembly; 70. Support block; 71. Stud; 8. Protective strip; 80. Through hole; 9. Leaf spring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] like Figures 1 to 3 As shown, the utility model provides a chemical condenser for preventing pipeline damage, comprising a condensing pipeline body 1 and a docking flange 2, the docking flange 2 is welded on both sides of the condensing pipeline body 1, six groups of square tubes 3 are welded on the surface of the docking flange 2, a connecting plate 4 is arranged on the top of the six groups of square tubes 3, buffer components 5 are welded on both sides of the bottom of the connecting plate 4, threaded holes 6 are opened on both sides of the top of the connecting plate 4, support components 7 are threadedly connected inside the threaded holes 6, a protective strip 8 is fixedly installed on the top of the connecting plate 4, and a leaf spring 9 is welded on the bottom of the connecting plate 4.

[0021] refer to Figure 3 The buffer assembly 5 includes a pressing plate 50, a spring 51 is arranged at the bottom of the pressing plate 50, one end of the spring 51 is welded to the bottom of the pressing plate 50, and the other end of the spring 51 is welded to the bottom of the inner wall of the six groups of square tubes 3, one end of the pressing plate 50 is inserted into the inside of the six groups of square tubes 3, and the bottom of the pressing plate 50 is cylindrical.

[0022] As a technical optimization solution of the utility model, by setting the cooperation between the spring 51 and the pressure plate 50, the elasticity of the spring 51 can absorb the damage to the protective strip 8 caused by the external force, thereby reducing the risk of damage to the condensation duct body 1 and greatly improving its service life.

[0023] refer to Figure 3 The support assembly 7 includes a support block 70, a stud 71 is fixedly installed at the bottom of the support block 70, the stud 71 is threadedly connected to the inside of the threaded hole 6, and the support block 70 is made of rubber material.

[0024] As a technical optimization solution of the utility model, by setting the cooperation between the support block 70 and the stud 71, the support block 70 can be threadedly connected to the top of both sides of the connecting plate 4. At the same time, the threaded connection is convenient for installation and disassembly. By setting the support block 70 made of rubber material, it has good elasticity, can reduce vibration, and play a buffering role.

[0025] refer to Figure 2 A plurality of through holes 80 are provided inside the protection strip 8, and the plurality of through holes 80 are distributed at equal distances in the horizontal direction. The protection strip 8 is arranged in an arc shape, and the protection strip 8 is made of rubber material.

[0026] As a technical optimization solution of the utility model, the plurality of through holes 80 are provided to improve the advantage of the protection strip 8 in absorbing the force, and the protection strip 8 arranged in an arc shape has the function of dispersing the pressure.

[0027] refer to Figure 2 The leaf spring 9 is arranged in an arc shape, and is made of carbon spring steel. The leaf spring 9 is located around the condensation pipe body 1, and the thickness of the leaf spring 9 is five millimeters.

[0028] As a technical optimization solution of the utility model, the leaf spring 9 arranged in an arc shape can disperse the pressure through the arc shape, thereby reducing the damage caused by the external force to the condensation pipe body 1. The leaf spring 9 made of carbon spring steel has the advantages of strong elasticity and strong stress resistance.

[0029] refer to Figure 1 The surfaces of the condensing pipe body 1 and the docking flange 2 are both electroplated with zinc, and the six groups of square tubes 3 are distributed in a circular shape with equal distances.

[0030] As a technical optimization scheme of the utility model, by electroplating the surfaces of the condensing duct body 1 and the docking flange 2 with zinc, the condensing duct body 1 can be well protected from atmospheric corrosion and has good corrosion resistance, thereby increasing the service life of the condensing duct body 1.

[0031] The working principle and use process of the utility model are as follows: when other objects collide with the condensation duct body 1 during use, the protective strip 8 first contacts the object, and the protective strip 8 made of rubber material absorbs part of the force while buffering the force. When the force is transmitted to the connecting plate 4, the connecting plate 4 moves along the direction of the force, and synchronously drives the pressure plate 50 to move. The pressure plate 50 squeezes the spring 51, and the spring 51 is compressed to further buffer the force. When the force of the object's impact is too large, the force will push the connecting plate 4 to move, and the connecting plate 4 will synchronously drive the leaf spring 9 to move. After the leaf spring 9 moves, it touches the condensation duct body 1, and the leaf spring 9 will be deformed, thereby dispersing the force, thereby minimizing the damage to the condensation duct body 1. The zinc electroplated on the surface of the condensation duct body 1 and the docking flange 2 can well protect the condensation duct body 1 from atmospheric corrosion, and has good corrosion resistance, thereby improving the service life of the condensation duct body.

[0032] To sum up: this chemical condenser that prevents pipeline damage can effectively absorb external forces by setting a buffer component 5, thereby reducing the damage of the external force to the condensing pipeline body 1 and greatly improving the service life. By setting the cooperation between the threaded hole 6 and the support component 7, it can support the condensing pipeline body 1 and reduce the damage to the condensing pipeline body 1 caused by external vibration. The protection strip 8 is provided to protect the surrounding of the condensing pipeline body 1 to prevent damage to the condensing pipeline body 1 caused by bumps. This solves the problem that the chemical condenser is usually installed in an outdoor environment, and the chemical condenser will swing during the hoisting process. Due to the large number of outdoor chemical connecting pipelines, it is very easy to collide with each other, thereby causing damage to the condensing pipeline.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chemical condenser for preventing pipeline damage, comprising a condensation pipeline body (1) and a docking flange (2), characterized in that: The butt flange (2) is welded on both sides of the condensation pipe body (1); six groups of square tubes (3) are welded on the surface of the butt flange (2); a connecting plate (4) is arranged on the top of the six groups of square tubes (3); buffer components (5) are welded on both sides of the bottom of the connecting plate (4); threaded holes (6) are opened on both sides of the top of the connecting plate (4); support components (7) are connected to the inner threads of the threaded holes (6); a protective strip (8) is fixedly installed on the top of the connecting plate (4); and a leaf spring (9) is welded on the bottom of the connecting plate (4).

2. A chemical condenser for preventing pipeline damage according to claim 1, characterized in that: The buffer assembly (5) comprises a pressing plate (50), a spring (51) being arranged at the bottom of the pressing plate (50), one end of the spring (51) being welded to the bottom of the pressing plate (50), and the other end of the spring (51) being welded to the bottom of the inner wall of the six groups of square tubes (3), one end of the pressing plate (50) being inserted into the inside of the six groups of square tubes (3), and the bottom of the pressing plate (50) being arranged in a cylindrical shape.

3. A chemical condenser for preventing pipeline damage according to claim 1, characterized in that: The support assembly (7) comprises a support block (70), a stud (71) being fixedly mounted on the bottom of the support block (70), the stud (71) being threadedly connected inside the threaded hole (6), and the support block (70) is made of rubber material.

4. A chemical condenser for preventing pipeline damage according to claim 1, characterized in that: A plurality of through holes (80) are provided inside the protection strip (8), and the plurality of through holes (80) are distributed at equal distances in the transverse direction. The protection strip (8) is arranged in an arc shape, and the protection strip (8) is made of rubber material.

5. A chemical condenser for preventing pipeline damage according to claim 1, characterized in that: The leaf spring (9) is arranged in an arc shape, and is made of carbon spring steel. The leaf spring (9) is located around the condensation pipe body (1), and the leaf spring (9) has a thickness of five millimeters.

6. A chemical condenser for preventing pipeline damage according to claim 1, characterized in that: The surfaces of the condensing pipe body (1) and the docking flange (2) are both electroplated with zinc, and the six groups of square tubes (3) are distributed in a circular shape with equal distances.