Stamping material assembly line identification device

By designing the identification device of motors, conveyor belts and laser sensors on the stamping material assembly line, the height and surface characteristics of the stamping material are automatically detected, and the problems of low efficiency and insufficient automation detection capabilities are solved, and efficient and automated stamping materials are realized Identification and recycling.

CN222336294UActive Publication Date: 2025-01-10GUANGDONG RUIHUI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421253751.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-10
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing stamping material assembly line identification device is inefficient and cannot automatically detect the specific values ​​of stamping materials. It relies on manual operations, resulting in insufficient detection efficiency and accuracy.

Method used

An identification device including a motor, a conveyor belt, a laser sensor, an electric telescopic rod and a sensor was designed. The stamping material is moved to the bottom of the limit frame through the conveyor belt, the laser sensor detects the surface characteristics, and the sensor and the electric telescopic rod cooperate to achieve automatic identification. and devices for recycling unqualified products.

Benefits of technology

It realizes automatic detection of the height and surface characteristics of stamped materials, improves detection efficiency, reduces manual intervention, and can accurately identify stamped materials that do not meet the standards without manual inspection, making it easy for operators to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a stamping material assembly line identification device, and belongs to the technical field of stamping material assembly line identification. The stamping material assembly line identification device comprises a fixing frame, an identification mechanism comprises a motor, the motor is fixed to one side of the fixing frame, a fixing shaft is arranged at the output end of the motor, a conveying belt is arranged on the surface of the fixing shaft, and a plurality of grooves are formed in the surface of the conveying belt; the motor, the stamping material bodies, the conveying belt, the assembling frame, the laser sensor, the electric telescopic rod, the inductor and the baffle are matched with one another, the motor drives the conveying belt to rotate, the laser sensor identifies the characteristics and the like of the stamping material bodies, if the stamping material bodies are qualified, the stamping material bodies pass the identification, and if the stamping material bodies are not qualified, the stamping material bodies pass the identification. And the sensor transmits a signal to the electric telescopic rod to drive the baffle plate to abut against the stamping material body, so that the stamping material body which does not conform to the characteristics is identified.
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Description

Technical Field

[0001] The utility model relates to the field of stamping material assembly line identification, in particular to a stamping material assembly line identification device. Background Art

[0002] The stamping material assembly line identification device is a device used to detect and identify stamping parts on the production line. It is usually used to ensure product quality, identify defects or sort and sort. The laser sensor is used to measure the geometric dimensions and surface features of stamping parts, such as flatness, curvature, etc., to achieve control and management of automated production lines, including linkage control with other equipment to achieve efficient and stable operation of the production process. The stamping material assembly line identification device can effectively improve the degree of automation and quality control level of the stamping parts production line, reduce manual intervention, and improve production efficiency and product quality.

[0003] In the specific identification of stamping material assembly lines, it is usually necessary to manually detect the height of the stamping materials and then detect the unqualified ones. Although this can detect the height of the stamping materials, it is inefficient and manual monitoring cannot detect the specific values ​​of the stamping materials, which is inconvenient for operators to use. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a stamping material assembly line identification device that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a punching material assembly line identification device, comprising a fixing frame,

[0007] The identification mechanism includes a motor, the motor is fixed to one side of the fixing frame, a fixing shaft is arranged at the output end of the motor, a conveyor belt is arranged on the surface of the fixing shaft, a plurality of grooves are opened on the surface of the conveyor belt, a plurality of stamping material bodies are arranged on the top of the conveyor belt, a mounting frame is arranged on the top of the fixing frame, and an assembly frame is arranged at the bottom of the mounting frame;

[0008] The limiting frame is fixed to the bottom of the mounting frame, and a laser sensor is arranged at the bottom of the limiting frame.

[0009] In a preferred solution, a protective pad is provided on one side of the assembly frame, and a PLC controller is provided on one side of the mounting frame.

[0010] In a preferred solution, two groups of slots are provided at the bottom of the fixing frame, and the two groups of slots are respectively arranged below the assembling frame and the limiting frame.

[0011] In a preferred solution, a collection box is provided on one side of the fixing frame, and two recovery boxes are provided on the bottom of the fixing frame.

[0012] In a preferred solution, two groups of limit frames are arranged at the bottom of the fixing frame, and the limit frames are connected to the trough body.

[0013] In a preferred solution, the recovery box is arranged directly below the limiting frame, and an electric telescopic rod is arranged on the top of the mounting frame.

[0014] In a preferred solution, a baffle is provided at the bottom of the electric telescopic rod, and the baffle is provided on one side of the limiting frame.

[0015] In a preferred solution, sensors are disposed inside both sides of the limiting frame, and supporting legs are disposed at the bottom of the fixing frame.

[0016] The utility model provides a punching material assembly line identification device, the beneficial effects of which include:

[0017] 1. Through the cooperation of the motor, stamping material body, conveyor belt, assembly rack, laser sensor, electric telescopic rod, sensor and baffle, start the motor to drive the conveyor belt to rotate, place the stamping material body on the top of the transmission belt, and the stamping material body that meets the height requirements passes through the assembly rack. When it moves to the bottom of the limit rack, the laser sensor identifies the surface features, flatness, curvature, etc. of the stamping material body. If it is qualified, it passes. If it is unqualified, the sensor transmits the signal to the electric telescopic rod to drive the baffle to resist the stamping material body that does not meet the requirements, and the unqualified stamping material body falls into the recycling box through the groove, so that the stamping material body that does not meet the characteristics can be identified.

[0018] 2. Through the cooperation of the stamping material body, conveyor belt, assembly rack, groove and recycling box, when the stamping material body needs to be identified, the stamping material body can be placed on the top of the conveyor belt first, and then the motor is started to drive the conveyor belt to rotate. At this time, the stamping material body moves on the top of the conveyor belt. When it moves to the assembly rack, if the height of the stamping material body is higher than the normal value, it will conflict with the assembly rack, so that the stamping material body that does not meet the height will fall into the inside of the recycling box through the groove, so that the stamping material body that does not meet the height can be identified without manual inspection, thereby improving the inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is an overall stereogram provided by the embodiment of the utility model;

[0021] Figure 2 A schematic diagram of the bottom structure of the fixing frame provided in an embodiment of the utility model;

[0022] Figure 3 The utility model embodiment provides Figure 2 The enlarged view of point A in the middle;

[0023] Figure 4 A schematic diagram of the top structure of the fixing frame provided in the embodiment of the utility model;

[0024] Figure 5 A schematic diagram of the cross-sectional structure of a recycling box provided in an embodiment of the utility model;

[0025] In the figure: 1. identification mechanism; 11. motor; 12. conveyor belt; 13. groove; 14. mounting frame; 15. assembly frame; 16. PLC controller; 17. fixing frame; 18. protective pad; 19. stamping material body; 2. electric telescopic rod; 21. collection box; 22. recycling box; 23. baffle; 24. limit frame; 25. laser sensor; 26. sensor; 27. trough body. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Reference Figure 1-Figure 5The utility model provides a technical solution: a stamping material assembly line identification device, including a fixed frame 17, an identification mechanism 1 and a limit frame 24, the identification mechanism 1 can identify the stamping material body 19 that does not meet the height, without manual detection, and improve the detection efficiency. The identification mechanism 1 includes a motor 11, the motor 11 is fixed to one side of the fixed frame 17, the output end of the motor 11 is provided with a fixed shaft, the surface of the fixed shaft is provided with a conveyor belt 12, the surface of the conveyor belt 12 is provided with a plurality of grooves 13, and the top of the conveyor belt 12 is provided with three stamping material bodies 19, the three stamping material bodies 19, the closest to the mounting frame 14 to the farthest, are the stamping material bodies 19 that meet the requirements, the surface features, the stamping material bodies 19 with problems in flatness and curvature, the stamping material bodies 19 that do not meet the higher requirements, and the top of the fixed frame 17 A mounting frame 14 is provided at the top, and an assembly frame 15 is provided at the bottom of the mounting frame 14. Through the cooperation of the stamping material body 19, the conveyor belt 12, the assembly frame 15, the groove 13 and the recycling box 22, when the operator needs to identify the stamping material body 19, the operator can first place the stamping material body 19 on the top of the conveyor belt 12, and then the operator can start the motor 11 to drive the conveyor belt 12 to rotate. At this time, the stamping material body 19 moves on the top of the conveyor belt 12. When it moves to the assembly frame 15, if the height of the stamping material body 19 is higher than the normal value, it will conflict with the assembly frame 15, so that the stamping material body 19 that does not meet the height falls into the inside of the recycling box 22 through the groove 13, so that the stamping material body 19 that does not meet the height can be identified without manual inspection, thereby improving the inspection efficiency.

[0028] Reference Figure 1-Figure 5In a preferred embodiment, a limit frame 24 is fixed to the bottom of the mounting frame 14, a laser sensor 25 is arranged at the bottom of the limit frame 24, and a protective pad 18 is arranged on one side of the assembly frame 15. By arranging the protective pad 18, when the higher stamping material body 19 contacts the assembly frame 15, the stamping material body 19 can be protected and resisted, and the damage to the stamping material body 19 can be reduced. A PLC controller 16 is arranged on one side of the mounting frame 14, and the PLC controller 16 can control the motor 11, the electric telescopic rod 2 and the laser sensor. The structure is controlled by the sensor 25, two groups of slots 27 are opened at the bottom of the fixed frame 17, and the two groups of slots 27 are respectively arranged below the assembly frame 15 and the limiting frame 24. A collection box 21 is arranged on one side of the fixed frame 17, and two recycling boxes 22 are arranged at the bottom of the fixed frame 17. Two groups of limiting frames are arranged at the bottom of the fixed frame 17. The limiting frames can limit the falling stamping material body 19 that does not meet various requirements, so that the recycling box 22 can be replaced for collection. The limiting frame is connected to the slot 27 and is arranged through the motor 11, the stamping material body 19, and the conveyor belt. 12, the assembly rack 15, the laser sensor 25, the electric telescopic rod 2, the sensor 26 and the baffle 23 cooperate with each other, so that when the operator needs to identify the characteristics of the stamping material body 19 that does not meet the requirements, the operator can first start the motor 11 to drive the conveyor belt 12 to rotate, and then place the stamping material body 19 on the top of the conveyor belt. The stamping material body 19 that meets the height requirements passes through the assembly rack 15 and then continues to move. When it moves to the bottom of the limit rack 24, the laser sensor 25 detects the surface characteristics of the stamping material body 19. The features, flatness, curvature, etc. are identified. If qualified, it is transported by the conveyor belt 12 and falls into the collection box 21. If the stamping material body 19 is identified as unqualified, the sensor 26 transmits a signal to the electric telescopic rod 2, and the electric telescopic rod 2 drives the baffle 23 to move downward to resist the stamping material body 19 that does not meet the requirements. Then, through the continuous transportation of the conveyor belt 12, the unqualified stamping material body 19 can be dropped into the recycling box 22 through the groove 13, so that the stamping material body 19 that does not meet the characteristics can be identified.

[0029] Reference Figure 1-Figure 5 In a preferred embodiment, the recycling box 22 is arranged directly below the limit frame, the electric telescopic rod 2 is arranged on the top of the mounting frame 14, the baffle 23 is arranged on the bottom of the electric telescopic rod 2, the baffle 23 is arranged on one side of the limit frame 24, and sensors 26 are arranged inside both sides of the limit frame 24. By setting the sensor 26, when the stamping material body 19 is identified as unqualified, the sensor 26 transmits the signal to the electric telescopic rod 2, and the bottom of the fixed frame 17 is provided with a support leg. By setting the support leg, the stability of the fixed frame 17 can be improved.

[0030] Specifically, the working process or working principle of the stamping material assembly line identification device is as follows: in the specific identification of the stamping material assembly line, it is usually necessary to manually detect the height of the stamping material, and then detect the unqualified ones. Although the height of the stamping material can be detected in this way, the efficiency is low, and manual monitoring cannot detect the specific value of the stamping material, which is inconvenient for the operator to use. Therefore, the technical solution can solve the above problems. When the operator needs to identify the stamping material body 19, the operator can first place the stamping material body 19 on the top of the conveyor belt 12, and then the operator can start the motor 11 to drive the conveyor belt 12 to rotate. At this time, the stamping material body 19 moves on the top of the conveyor belt 12. When it moves to the assembly rack 15, if the height of the stamping material body 19 is higher than the normal value, it will conflict with the assembly rack 15, so that the stamping material body 19 that does not meet the height falls into the inside of the recovery box 22 through the groove 13, so that the stamping material body 19 that does not meet the height can be identified without manual detection, thereby improving the detection efficiency. Efficiency, easy to use for operators, when the operator needs to identify the characteristics of the stamping material body 19 that does not meet the requirements, the operator can first start the motor 11 to drive the conveyor belt 12 to rotate, and then place the stamping material body 19 on the top of the transmission belt, the stamping material body 19 that meets the height requirements passes through the assembly frame 15, and then continues to move. When it moves to the bottom of the limit frame 24, the laser sensor 25 identifies the surface characteristics, flatness, curvature, etc. of the stamping material body 19, and if it is qualified, it passes through the conveyor belt 12 continues to transport and falls into the collection box 21. When the stamping material body 19 is identified as unqualified, the sensor 26 transmits a signal to the electric telescopic rod 2, and the electric telescopic rod 2 drives the baffle 23 to move downward to resist the stamping material body 19 that does not meet the requirements. Then, through the continuous transportation of the conveyor belt 12, the unqualified stamping material body 19 can be dropped into the recycling box 22 through the groove 13, so that the stamping material body 19 that does not meet the characteristics can be identified, which is convenient for the operator to use, and all processes are ended here.

[0031] It should be noted that the motor 11, the electric telescopic rod 2, the laser sensor 25 and the PLC controller 16 are all electrically connected to the external power supply and are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.

Claims

1. A punching material assembly line identification device, comprising a fixing frame (17), characterized in that: An identification mechanism (1), the identification mechanism (1) comprising a motor (11), the motor (11) being fixed to one side of a fixing frame (17), a fixing shaft being arranged at the output end of the motor (11), a conveyor belt (12) being arranged on the surface of the fixing shaft, a plurality of grooves (13) being arranged on the surface of the conveyor belt (12), a plurality of stamping material bodies (19) being arranged on the top of the conveyor belt (12), a mounting frame (14) being arranged on the top of the fixing frame (17), and an assembly frame (15) being arranged on the bottom of the mounting frame (14); A limiting frame (24), wherein the limiting frame (24) is fixed to the bottom of the mounting frame (14), and a laser sensor (25) is arranged at the bottom of the limiting frame (24).

2. A stamping material assembly line identification device according to claim 1, characterized in that: A protective pad (18) is provided on one side of the assembly frame (15), and a PLC controller (16) is provided on one side of the installation frame (14).

3. A stamping material assembly line identification device according to claim 2, characterized in that: Two groups of grooves (27) are provided at the bottom of the fixing frame (17), and the two groups of grooves (27) are respectively arranged below the assembly frame (15) and the limiting frame (24).

4. A stamping material assembly line identification device according to claim 1, characterized in that: A collection box (21) is provided on one side of the fixing frame (17), and two recovery boxes (22) are provided at the bottom of the fixing frame (17).

5. A stamping material assembly line identification device according to claim 4, characterized in that: Two groups of limit frames are arranged at the bottom of the fixing frame (17), and the limit frames are connected to the groove body (27).

6. A stamping material assembly line identification device according to claim 5, characterized in that: The recovery box (22) is arranged directly below the limiting frame, and an electric telescopic rod (2) is arranged on the top of the mounting frame (14).

7. A stamping material assembly line identification device according to claim 6, characterized in that: A baffle (23) is provided at the bottom of the electric telescopic rod (2), and the baffle (23) is arranged on one side of the limiting frame (24).

8. A stamping material assembly line identification device according to claim 7, characterized in that: Sensors (26) are arranged inside both sides of the limiting frame (24), and supporting legs are arranged at the bottom of the fixing frame (17).