Quality detection device for ceramic production

By designing a quality detection device for ceramic production, using infrared sensors and wind mechanisms to realize automatic flatness detection and dust cleaning of ceramic plates, the problems of cumbersome and inaccurate traditional manual inspection are solved, and the detection efficiency and accuracy are improved.

CN222336323UActive Publication Date: 2025-01-10JIANGXI RONGDE LAB EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421104350.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-10
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The quality inspection of traditional ceramic plates relies on manual touch inspection, which leads to cumbersome and inefficient inspection, making it impossible to effectively detect surface uneven problems caused by bubbles inside the ceramic plate.

Method used

A quality detection device for ceramic production is designed, using an infrared sensor, a driving motor, a threaded screw and a limit rod to realize automatic flatness detection of the surface of the ceramic plate, and dust is cleaned through the wind mechanism to ensure the accuracy of the detection.

Benefits of technology

It realizes automatic quality inspection of ceramic plates, improves detection efficiency, avoids the cumbersomeness of manual operation, and ensures the accuracy of the inspection process through dust cleaning.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222336323U_ABST
    Figure CN222336323U_ABST
Patent Text Reader

Abstract

The utility model provides a quality detection device for ceramic production, and relates to the technical field of detection devices.The quality detection device comprises a base, the top of the base is fixedly connected with two supporting plates, the tops of the two supporting plates are fixedly connected with a detection mechanism, the top of the base is provided with a wind power mechanism, and the detection mechanism comprises a mounting plate; a sliding groove is formed in the bottom of the mounting plate, a driving motor is arranged on the outer surface of the mounting plate, the output end of the driving motor slidably penetrates through the outer surface of the mounting plate and extends to one side, the output end of the driving motor is fixedly connected with a threaded lead screw, and the outer surface of the threaded lead screw is in threaded connection with a moving plate; the inner surface walls of the two sides of the movable plate are both slidably connected with limiting rods. According to the utility model, the unevenness of the ceramic plate can be automatically and effectively detected, and the trouble and complexity that manual detection needs manual operation are avoided, so that the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to a quality detection device for ceramic production. Background Art

[0002] With the advancement of science and technology and the development of industrialization, ceramic products are used more and more widely in daily life, industrial production and high-tech fields. Ceramics have won the favor of the market with their unique physical and chemical properties, such as high hardness, wear resistance, corrosion resistance, and high temperature resistance. However, the quality of ceramic products has always been a key factor restricting its further development.

[0003] In the prior art, bubbles may be generated inside the ceramic plates during their production process due to the influence of the manufacturing process. These bubbles may cause the surface of the ceramic plates to be uneven after they are manufactured. Therefore, it is necessary to perform quality inspection on the ceramic plates. However, the traditional inspection method mainly relies on manual touch of the surfaces of the ceramic plates one by one to sense whether they are flat. Due to the large number of ceramic plates, this inspection method is troublesome and cumbersome. The inspectors need to perform touch inspection on each plate, which makes the entire inspection process very troublesome and reduces work efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the problem in the prior art that during the production process of ceramic plates, bubbles may be generated inside the ceramic plates due to the influence of the manufacturing process. These bubbles may cause the surface of the ceramic plates to be uneven after the ceramic plates are manufactured. Therefore, it is necessary to perform quality inspection on the ceramic plates. However, the traditional inspection method mainly relies on manual touch of the surfaces of the ceramic plates one by one to sense whether they are flat. Due to the large number of ceramic plates, this inspection method is troublesome and cumbersome. The inspectors need to perform touch inspection on each plate, which makes the entire inspection process very troublesome and reduces the work efficiency. A quality inspection device for ceramic production is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a quality inspection device for ceramic production, comprising a base, two support plates are fixedly connected to the top of the base, a detection mechanism is fixedly connected to the top of the two support plates, a wind mechanism is arranged on the top of the base, the detection mechanism comprises a mounting plate, a sliding groove is arranged on the bottom of the mounting plate, a driving motor is arranged on the outer surface of the mounting plate, the output end of the driving motor slides through the outer surface of the mounting plate and extends to one side, the output end of the driving motor is fixedly connected to a threaded screw, the outer surface of the threaded screw is threadedly connected to a movable plate, and the inner walls on both sides of the movable plate are slidably connected to limit rods.

[0006] Preferably, the bottom of the movable plate is fixedly connected to a fixed plate, and the bottom of the mounting plate is fixedly connected to the tops of the two support plates.

[0007] Preferably, a plurality of infrared sensors are arranged and fixedly mounted on the bottom of the fixing plate.

[0008] Preferably, the wind power mechanism comprises a placement plate and a U-shaped frame, and an inner surface wall of the U-shaped frame is rotatably connected to a connecting rod near the upper portion.

[0009] Preferably, a connecting plate is provided on the outer surface of the connecting rod, a plurality of air suction heads are arranged and fixedly installed on the bottom of the connecting plate, and an air pump is provided on the top of the connecting plate.

[0010] Preferably, an air suction duct is provided on the outer surface of the air pump, the other end of the air suction duct is fixedly connected to a collection box, and the air pump is connected to a suction head.

[0011] Preferably, the bottom of the placement plate and the U-shaped frame are respectively fixedly connected to the top of the base, and a control console is provided on the outer surface of the base.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, with the coordinated use of the control console, the mounting plate, the sliding groove, the driving motor, the threaded screw, the moving plate, the limit rod, the fixing plate and the infrared sensor, the unevenness of the ceramic plate can be automatically and effectively detected, avoiding the trouble and tediousness of manual detection requiring manual operation, thereby improving work efficiency.

[0014] 2. In the utility model, with the coordinated use of the placement plate, U-shaped frame, connecting rod, connecting plate, suction head, air pump, suction duct and collection box, the ceramic plate can be cleaned of dust before detection, ensuring the accuracy of the entire detection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of a quality inspection device for ceramic production is provided for the utility model;

[0016] Figure 2 A schematic diagram of a detection mechanism of a quality detection device for ceramic production is provided for the utility model;

[0017] Figure 3 A schematic diagram of a wind mechanism of a quality inspection device for ceramic production is provided for the utility model;

[0018] Figure 4 The utility model provides a side view of a quality detection device for ceramic production.

[0019] Legend: 1. Base; 12. Support plate; 2. Control console; 3. Detection mechanism; 301. Mounting plate; 302. Sliding slot; 303. Driving motor; 304. Threaded screw; 305. Moving plate; 306. Limiting rod; 307. Fixing plate; 308. Infrared sensor; 4. Wind mechanism; 401. Placement plate; 402. U-shaped frame; 403. Connecting rod; 404. Connecting plate; 405. Suction head; 406. Air pump; 407. Suction duct; 408. Collection box. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a quality inspection device for ceramic production, including a base 1, the top of the base 1 is fixedly connected to two support plates 12, the tops of the two support plates 12 are fixedly connected to a detection mechanism 3, the top of the base 1 is provided with a wind mechanism 4, the detection mechanism 3 includes a mounting plate 301, the bottom of the mounting plate 301 is provided with a sliding groove 302, the outer surface of the mounting plate 301 is provided with a driving motor 303, the output end of the driving motor 303 slides through the outer surface of the mounting plate 301 and extends to one side, the output end of the driving motor 303 is fixedly connected to a threaded screw 304, the outer surface of the threaded screw 304 is threadedly connected to a moving plate 305, the inner walls on both sides of the moving plate 305 are slidably connected to limit rods 306, the bottom of the moving plate 305 is fixedly connected to a fixed plate 307, the bottom of the mounting plate 301 is fixedly connected to the tops of the two support plates 12, and a plurality of infrared sensors 308 are arranged and fixedly installed on the bottom of the fixed plate 307.

[0023] The effect achieved by the entire embodiment 1 is that when using the device, first, by starting the driving motor 303 on the mounting plate 301, the output end thereof drives the threaded screw 304 to rotate, and while the threaded screw 304 rotates, the movable plate 305 moves in the sliding groove 302, and under the action of the limit rod 306, the movable plate 305 can be guided and supported during the movement, so that the movable plate 305 can remain stable during the movement without shaking or deflection, and then, during the movement of the movable plate 305, the fixed plate 307 can be driven to move, and as the fixed plate 307 moves steadily, the multiple infrared sensors 308 installed at the bottom thereof begin to scan in a sector-shaped manner. The flatness of the surface of the ceramic plate is comprehensively tested. During the testing process, when there is unevenness on the surface of the ceramic plate, the infrared sensor 308 will immediately capture this information and transmit the relevant data to the console 2. After receiving the data, the console 2 will display the specific location and degree of the unevenness so that the staff can quickly know and respond. Subsequently, the staff can remove the detected uneven ceramic plate and immediately test the flatness of the next ceramic plate. Under the action of the detection mechanism 3, the unevenness of the ceramic plate can be automatically and effectively detected, avoiding the trouble and tediousness of manual operation required for manual detection, thereby improving work efficiency. The support plate 12 is mainly used to support the detection mechanism 3.

[0024] Embodiment 2, as Figure 1-Figure 4 As shown, the wind mechanism 4 includes a placement plate 401 and a U-shaped frame 402, the inner wall of the U-shaped frame 402 is rotatably connected to a connecting rod 403 near the upper position, the outer surface of the connecting rod 403 is provided with a connecting plate 404, a plurality of suction heads 405 are arranged and fixedly installed at the bottom of the connecting plate 404, an air pump 406 is provided on the top of the connecting plate 404, a suction duct 407 is provided on the outer surface of the air pump 406, the other end of the suction duct 407 is fixedly connected to a collecting box 408, the air pump 406 and the suction head 405 are connected, the placement plate 401 and the bottom of the U-shaped frame 402 are respectively fixedly connected to the top of the base 1, and the outer surface of the base 1 is provided with a control console 2.

[0025] The effect achieved by the entire embodiment 2 is that, when in use, the ceramic plate to be inspected is first placed on the placement plate 401. At this time, by starting the air pump 406, the suction force drives the suction head 405 to suck in the dust on the ceramic plate and transport it to the collection box 408 through the suction duct 407, ensuring the cleanliness of the ceramic plate, thereby improving the accuracy during detection. Subsequently, the connecting plate 404 is lifted up through the connecting rod 403 on the U-shaped frame 402 on the base 1, so that the infrared sensor 308 will not fail to detect due to the obstruction of the connecting plate 404 during detection. Under the action of the wind mechanism 4, the ceramic plate before detection can be cleaned of dust, ensuring the accuracy of the entire detection process.

[0026] Working principle: When in use, first place the ceramic plate to be tested on the placement plate 401. At this time, by starting the air pump 406, the suction head 405 is driven to suck the dust on the ceramic plate and transport it to the collection box 408 through the suction pipe 407 to ensure the cleanliness of the ceramic plate. Then, the connecting plate 404 is lifted up through the connecting rod 403 on the U-shaped frame 402, and then the driving motor 303 is started to drive the threaded screw 304 to rotate. While the threaded screw 304 rotates, the movable plate 305 moves in the sliding groove 302, and under the action of the limit rod 306, the movable plate can be moved. 305 plays a guiding and supporting role in the process of movement. Subsequently, in the process of movement of the movable plate 305, the fixed plate 307 can be driven to move. As the fixed plate 307 moves smoothly, the multiple infrared sensors 308 installed at the bottom thereof begin to perform a comprehensive detection of the flatness of the surface of the ceramic plate in a fan-shaped scanning manner. During the detection process, when there is unevenness on the surface of the ceramic plate, the infrared sensor 308 will immediately capture this information and transmit the relevant data to the console 2. After receiving the data, the console 2 will display the specific location and degree of the unevenness so that the staff can quickly know and respond.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A quality inspection device for ceramic production, comprising a base (1), characterized in that: Two support plates (12) are fixedly connected to the top of the base (1), a detection mechanism (3) is fixedly connected to the top of the two support plates (12), and a wind mechanism (4) is arranged on the top of the base (1); The detection mechanism (3) comprises a mounting plate (301), a sliding groove (302) is provided at the bottom of the mounting plate (301), a driving motor (303) is provided on the outer surface of the mounting plate (301), an output end of the driving motor (303) slides through the outer surface of the mounting plate (301) and extends to one side, a threaded screw (304) is fixedly connected to the output end of the driving motor (303), a movable plate (305) is threadedly connected to the outer surface of the threaded screw (304), and both inner surface walls on both sides of the movable plate (305) are slidably connected to limit rods (306).

2. The quality inspection device for ceramic production according to claim 1, characterized in that: The bottom of the movable plate (305) is fixedly connected to a fixed plate (307), and the bottom of the mounting plate (301) is fixedly connected to the tops of the two support plates (12).

3. The quality inspection device for ceramic production according to claim 2, characterized in that: A plurality of infrared sensors (308) are arranged and fixedly mounted on the bottom of the fixing plate (307).

4. The quality inspection device for ceramic production according to claim 1, characterized in that: The wind power mechanism (4) comprises a placement plate (401) and a U-shaped frame (402), and a connecting rod (403) is rotatably connected to an inner surface wall of the U-shaped frame (402) near the upper portion.

5. The quality inspection device for ceramic production according to claim 4, characterized in that: The outer surface of the connecting rod (403) is provided with a connecting plate (404), a plurality of air suction heads (405) are arranged and fixedly installed at the bottom of the connecting plate (404), and an air pump (406) is provided at the top of the connecting plate (404).

6. The quality inspection device for ceramic production according to claim 5, characterized in that: An air suction duct (407) is provided on the outer surface of the air pump (406), and the other end of the air suction duct (407) is fixedly connected to a collection box (408). The air pump (406) is connected to the air suction head (405).

7. The quality inspection device for ceramic production according to claim 4, characterized in that: The bottoms of the placement plate (401) and the U-shaped frame (402) are respectively fixedly connected to the top of the base (1), and a control console (2) is provided on the outer surface of the base (1).