Device for measuring gas evolution amount of alkaline battery

By using exhaust components in the alkaline battery gas discharge measurement device to generate negative pressure and scale lines, the problems of low accuracy and long detection time in the prior art are solved, and efficient and accurate measurement of the alkaline battery gas discharge volume is achieved.

CN222336462UActive Publication Date: 2025-01-10NINGBO DINGLI YINDA BATTERY ACCESSORIES CO LTD
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Patent Information

Application Number
CN202421234604.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-10
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In the prior art, the alkaline battery gas discharge measurement device has problems of low accuracy and long detection preparation time, which affects the safety performance and life evaluation of the alkaline battery.

Method used

A device including a water storage tank, support seat, gas discharge pipe and exhaust assembly is designed to generate negative pressure inhaled water through the exhaust assembly, combine the scale to improve the accuracy of the water level, and accelerate the exhaust speed through the adjustment wheel to improve detection efficiency. .

Benefits of technology

It improves the accuracy and detection efficiency of gas discharge volume measurement of alkaline battery, reduces the preparation time before detection, and ensures the accuracy and reliability of gas discharge volume of alkaline battery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an alkaline battery gassing amount measuring device which comprises a base, the top of the base is provided with a water storage tank used for water injection, a supporting seat used for supporting a battery is arranged in the water storage tank, the outer side wall of the supporting seat is fixedly connected with the inner side wall of the water storage tank through a supporting rod, and the outer side wall of the supporting seat is fixedly connected with the inner side wall of the water storage tank. The outer side of the supporting seat is sleeved with a gassing pipe used for covering a battery, the outer side wall of the gassing pipe is provided with scale marks, and the top of the gassing pipe is connected with an exhaust assembly. The utility model relates to the technical field of battery gas evolution measurement. According to the device for measuring the gas evolution amount of the alkaline battery, air in the gas evolution pipe can be pumped out through the arranged exhaust assembly, so that the water line in the gas evolution pipe is located above the water line in the water storage tank, observation during gas evolution of the alkaline battery can be facilitated, and scale marks are arranged on the inner wall of the gas evolution pipe, so that the gas evolution amount of the alkaline battery can be measured conveniently. And the measurement precision of the gas evolution amount can be further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery gas evolution amount measurement, in particular to a device for measuring the gas evolution amount of an alkaline battery. Background Art

[0002] Alkaline batteries are suitable for electrical appliances that require large discharge and long-term use. Alkaline dry batteries, alkaline zinc-manganese batteries, and alkaline manganese batteries are the best performing varieties in the zinc-manganese battery series. They are suitable for items that require large discharge and long-term use, such as electric toys, electric toothbrushes, wireless mouse keyboards, electric shavers, and other high-current electrical appliances.

[0003] In the prior art, when alkaline batteries are in use, chemical reactions will continue to occur inside them, causing them to produce hydrogen. The amount of gas evolution from the battery is an important indicator of battery performance. It not only reflects the chemical reactions inside the battery, but also has important implications for the safety performance and life of the battery. Therefore, monitoring and analyzing the amount of gas evolution from the battery is an essential part of battery research and application. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the present utility model is to provide an alkaline battery gas evolution amount measuring device so as to solve the technical problems mentioned in the above background technology.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A device for measuring the gas evolution amount of an alkaline battery comprises a base, a water storage tank for water injection is provided on the top of the base, a support seat for supporting the battery is provided in the water storage tank, an outer side wall of the support seat and an inner side wall of the water storage tank are fixedly connected via a support rod, a gas evolution tube for covering the battery is sleeved on the outer side of the support seat, graduation lines are provided on the outer side wall of the gas evolution tube, and an exhaust assembly is connected to the top of the gas evolution tube.

[0007] Furthermore, the exhaust assembly includes a pressure cylinder, a rotor, a pressure plate and an adjusting wheel. The bottom of the pressure cylinder is connected to the gas analysis pipe, the top of the pressure cylinder is fixedly connected to the exhaust pipe for exhaust, the rotor is rotatably connected inside the pressure cylinder, the outer wall of the rotor is provided with a plurality of grooves in a circular array, the grooves are slidably connected with a pressure plate in contact with the inner wall of the pressure cylinder, and the outer wall of the pressure cylinder is provided with an adjusting wheel connected to the rotor.

[0008] Furthermore, the axis of the pressure cylinder and the axis of the rotor are located on the same horizontal line, and the axis of the rotor is located on the outer peripheral side of the axis of the pressure cylinder.

[0009] Furthermore, the outer side walls of the rotor and the pressure plate are in close contact with the inner side wall of the pressure cylinder, so that a closed cavity is formed between two adjacent pressure plates.

[0010] Furthermore, a spring groove is formed inwardly on an outer wall of one side of the pressure plate close to the rotor, and a support spring in contact with an inner wall of the groove is connected to the spring groove.

[0011] Furthermore, the adjusting wheel is composed of a primary wheel and a secondary wheel, the secondary wheel is rotatably connected to the outer wall of the pressure cylinder, a circular groove is opened in the middle of the secondary wheel, and a tooth groove is processed, a gear is meshed on one side of the tooth groove, one side of the gear is connected to the rotor through a rotating shaft, and the other side is connected to the primary wheel through a rotating shaft.

[0012] Furthermore, the top of the support base is located above the top of the base, and a placement groove for placing the battery is provided on the top of the support base.

[0013] In summary, the present invention includes at least one of the following beneficial technical effects:

[0014] 1. The alkaline battery gas evolution amount measuring device can be used to extract the air in the gas evolution pipe through the exhaust assembly, so that the water level in the gas evolution pipe is located above the water level in the water storage tank, which can facilitate the observation of the gas evolution of the alkaline battery. The scale lines are arranged on the inner wall of the gas evolution pipe, which can further improve the measurement accuracy of the gas evolution amount.

[0015] 2. This alkaline battery gas evolution amount measuring device can be used to adjust the exhaust assembly to discharge the air in the gas evolution pipe through the setting of the adjustment wheel, and the secondary wheel in the adjustment wheel can accelerate the exhaust speed, thereby reducing the preparation time before the alkaline battery gas evolution amount detection, which can effectively improve the detection efficiency of the alkaline battery gas evolution amount. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 The utility model is a structural schematic diagram of a device for measuring the gas evolution amount of an alkaline battery.

[0018] Figure 2 The utility model is a schematic diagram of the internal structure of an alkaline battery gas evolution amount measuring device.

[0019] Figure 3The utility model is a schematic diagram of the side view structure of a base in an alkaline battery gas evolution amount measuring device.

[0020] Figure 4 The utility model is a schematic diagram of the structure of a rotor in an alkaline battery gas evolution amount measuring device.

[0021] Figure 5 The utility model is a schematic diagram of the structure of an adjusting wheel in an alkaline battery gas evolution amount measuring device.

[0022] In the figure, 1. base; 2. water storage tank; 3. support seat; 4. support rod; 5. gas analysis pipe; 6. exhaust assembly; 61. pressure cylinder; 62. rotor; 63. pressure plate; 64. adjustment wheel; 641. primary wheel; 642. secondary wheel; 7. exhaust pipe; 8. groove; 9. spring groove; 10. support spring; 11. tooth groove; 12. gear; 13. placement groove. DETAILED DESCRIPTION

[0023] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0024] Example:

[0025] Reference Figure 1 - Figure 5 The utility model discloses an alkaline battery gas evolution measuring device, comprising a base 1, a water storage tank 2 for water injection is provided on the top of the base 1, a support seat 3 for supporting the battery is provided in the water storage tank 2, the outer wall of the support seat 3 and the inner wall of the water storage tank 2 are fixedly connected by a support rod 4, a gas evolution pipe 5 for covering the battery is sleeved on the outer side of the support seat 3, the outer wall of the gas evolution pipe 5 is provided with scale lines, and the top of the gas evolution pipe 5 is connected to an exhaust assembly 6.

[0026] In this embodiment, when in use, water is first injected into the water storage tank 2, and the water is submerged above the support rod 4, and then the alkaline battery is placed on the support seat 3, and then the gas analysis tube 5 is covered on the outside of the support seat 3. Finally, it is left to stand for a period of time, and the gas analysis amount of the alkaline battery can be measured by observing the drop of the water level line in the gas analysis tube 5.

[0027] When the gas analysis tube 5 is under the cover, because there is air in the gas analysis tube 5, under the action of air pressure, the air will block the water and prevent the water from entering the gas analysis tube 5. At this time, the gas released by the alkaline battery will increase the volume of the air in the gas analysis tube 5, so that the original gas will escape from the gas analysis tube 5, which will cause the total amount of air in the gas analysis tube 5 to be unable to change effectively when the alkaline battery self-discharges and releases gas.

[0028] By tilting the gas analysis tube 5, the pressure at the bottom pipe opening of the gas analysis tube 5 is unbalanced, allowing some liquid to enter the gas analysis tube 5. However, after this operation, the height of the liquid entering the gas analysis tube 5 cannot exceed the water level line in the water storage tank 2. In addition, the presence of the support seat 3 in the gas analysis tube 5 will interfere with the inclination amplitude of the gas analysis tube 5, further reduce the water entering the gas analysis tube 5, and make the water level line in the gas analysis tube 5 much lower than the water level line in the water storage tank 2. In this way, when the alkaline battery is gassing, although the air in the gas analysis tube 5 will be effectively increased, because the water level line in the gas analysis tube 5 is pressed below the water level line in the water storage tank 2, it will affect the data observation of the evolved gas, thereby causing inaccurate detection data of the alkaline battery.

[0029] Therefore, an exhaust component 6 is connected to the top of the gas analysis tube 5. The active exhaust of the exhaust component 6 is used to generate negative pressure in the gas analysis tube 5, so that water is actively sucked into the gas analysis tube 5. In combination with the scale lines set on the outer wall of the gas analysis tube 5, the water level and the scale line positions are kept precisely fitted. At this time, when the alkaline battery is gassing and the air in the gas analysis tube 5 increases, the water level line can be clearly seen to drop, which can effectively reduce the difficulty of observation and improve the measurement accuracy of the gas evolution of the alkaline battery.

[0030] In a further preferred embodiment of the present invention, Figure 2 As shown, the exhaust assembly 6 includes a pressure cylinder 61, a rotor 62, a pressure plate 63 and an adjusting wheel 64. The bottom of the pressure cylinder 61 is connected to the gas analysis pipe 5, and the top of the pressure cylinder 61 is fixedly connected to the exhaust pipe 7 for exhaust. The rotor 62 is rotatably connected inside the pressure cylinder 61, and a plurality of grooves 8 are provided in a circular array on the outer wall of the rotor 62. The pressure plate 63 in contact with the inner wall of the pressure cylinder 61 is slidably connected inside the groove 8, and the outer wall of the pressure cylinder 61 is provided with an adjusting wheel 64 connected to the rotor 62.

[0031] In this embodiment, the rotor 62 and the pressure plate 63 are provided, and the pressure plate 63 is in contact with the inner wall of the pressure cylinder 61, so that when the rotor 62 rotates, the pressure plate 63 slides along the inner wall of the pressure cylinder 61. Figure 2 It can be found that when the pressing plate 63 slides along the inner wall of the pressure cylinder 61, the space between two adjacent pressing plates 63 will gradually change. When the space between two adjacent pressing plates 63 increases, the gas inside will be stretched to generate negative pressure, and then the external air will be sucked between the two pressing plates 63, thereby playing the role of sucking air. Therefore, the pressure cylinder 61 is set at the top of the gas analysis tube 5 and keeps in communication with the gas analysis tube 5. At the same time, the top of the pressure cylinder 61 is provided with an exhaust pipe 7, which can suck the air in the gas analysis tube 5 into the pressure cylinder 61 and then discharge it through the exhaust pipe 7, so as to achieve the effect of sucking water into the gas analysis tube 5.

[0032] By arranging an adjusting wheel 64 connected to the rotor 62 on the outer side of the pressure cylinder 61, the rotation of the rotor 62 can be actively controlled, making the control of the water inlet amount in the gas analysis pipe 5 simpler and more convenient.

[0033] In a further preferred embodiment of the present invention, Figure 2 As shown, the axis of the pressure cylinder 61 and the axis of the rotor 62 are located on the same horizontal line, and the axis of the rotor 62 is located on the outer peripheral side of the axis of the pressure cylinder 61.

[0034] In this embodiment, Figure 2 As shown, by making the axis of the rotor 62 located on the outer peripheral side of the axis of the pressure cylinder 61, the rotor 62 and the pressure cylinder 61 can be eccentrically arranged, so that the distance between the outer wall of the rotor 62 and the inner wall of the pressure cylinder 61 changes. Therefore, when the rotor 62 rotates, the pressure plate 63 located on the side of the rotor 62 close to the pressure cylinder 61 will be squeezed by the inner wall of the pressure cylinder 61 and slide into the groove 8, and as the rotor 62 rotates, it gradually enters the side of the outer wall of the rotor 62 away from the inner wall of the pressure cylinder 61, so that the space between two adjacent pressure plates 63 gradually decreases and then gradually increases.

[0035] By arranging the axis of the rotor 62 and the axis of the pressure cylinder 61 to be on the same horizontal plane, the distances between the top and bottom of the rotor 62 and the inner wall of the pressure cylinder 61 can be symmetrical along the axis, and the left and right sides will be wider on one side and narrower on the other side, so that the observation Figure 2 It is found that when the rotor 62 rotates clockwise, the pressure plate 63 on the right side of the rotor 62 will gradually move to the left side, and when it moves to the leftmost side, the extended length of the pressure plate 63 is the largest. Therefore, before the pressure plate 63 moves to the leftmost side, the space between the two adjacent pressure plates 63 will gradually increase, thereby generating negative pressure to suck the air in the gas analysis tube 5. When the pressure plate 63 exceeds the leftmost side, the pressure plate 63 will be squeezed by the inner wall of the pressure cylinder 61 and slide into the groove 8, thereby reducing the space between the two adjacent pressure plates 63, causing the air to be compressed and pressurized, until the pressure plate 63 moves to the exhaust pipe 7, the air will be discharged to the outside, thereby realizing the air extraction of the gas analysis tube 5.

[0036] When too much air is sucked out and the water level line is submerged, it is necessary to add air into the gas analysis pipe 5 to level the water level line. At this time, the rotor 62 is rotated counterclockwise to allow the space between the two adjacent pressure plates 63 to absorb air from the exhaust pipe 7 and then discharge it into the gas analysis pipe 5 to complete the gas replenishment and make the gas analysis amount detection of the alkaline battery more accurate.

[0037] In a further preferred embodiment of the present invention, Figure 2As shown, the outer side walls of the rotor 62 and the pressure plate 63 are in close contact with the inner side wall of the pressure cylinder 61 , so that a closed cavity is formed between two adjacent pressure plates 63 .

[0038] In this embodiment, by making the rotor 62 and the pressure plate 63 in close contact with the inner wall of the pressure cylinder 61, the gap between the rotor 62 and the pressure plate 63 can be reduced, thereby preventing air from leaking through the gap, thereby preventing the alkaline battery intake volume from being falsely detected, and further improving the detection accuracy.

[0039] Because the pressure plate 63 and the rotor 62 are in close contact with the inner wall of the pressure cylinder 61, a closed cavity can be formed between two adjacent pressure plates 63, which can make the air intake and exhaust efficiency of the exhaust component higher and the water level line control accuracy in the gas analysis pipe 5 better.

[0040] In a further preferred embodiment of the present invention, Figure 4 As shown, a spring groove 9 is formed inwardly on the outer wall of the pressure plate 63 close to the rotor 62 , and a support spring 10 in contact with the inner wall of the groove 8 is connected to the spring groove 9 .

[0041] In this embodiment, a spring groove 9 is provided on the side of the pressure plate 63 close to the rotor 62, and a support spring 10 is provided between the spring groove 9 and the inner wall of the groove 8. The support spring 10 can be used to push the pressure plate 63 to always maintain close contact with the inner wall of the pressure cylinder 61 to ensure air tightness, thereby making the operation of the exhaust component 6 more stable.

[0042] In a further preferred embodiment of the present invention, Figure 1 and Figure 5 As shown, the adjusting wheel 64 is composed of a primary wheel 641 and a secondary wheel 642. The secondary wheel 642 is rotatably connected to the outer wall of the pressure cylinder 61. A circular groove is opened in the middle of the secondary wheel 642 and a tooth groove 11 is processed. A gear 12 is meshed on one side of the tooth groove 11. One side of the gear 12 is connected to the rotor 62 through a rotating shaft, and the other side is connected to the primary wheel 641 through a rotating shaft.

[0043] In this embodiment, a primary wheel 641 is provided to control the rotation of the rotor 62 so that the rotor 62 moves with the pressure plate 63 to discharge the air in the gas analysis pipe 5 .

[0044] And observe Figure 1 It can be found that a secondary wheel 642 is provided on the outside of the pressure cylinder 61, and the diameter of the secondary wheel 642 is larger than that of the primary wheel 641. Figure 5It can be found that a tooth groove 11 is provided in the secondary wheel 642, and meshes with the gear 12 connected to the primary wheel 641, and the number of teeth in the tooth groove 11 is much larger than the number of teeth in the gear 12, so that when the secondary wheel 642 rotates, the rotation angle of the primary wheel 641 will be larger, which can be suitable for increasing the rotation speed of the rotor 62 and increasing the exhaust speed of the exhaust component 6, so as to reduce the preparation time of the gas evolution detection of the alkaline battery, thereby improving the gas evolution detection efficiency of the alkaline battery.

[0045] In a further preferred embodiment of the present invention, Figure 2 and Figure 3 As shown, the top of the support base 3 is located above the top of the base 1, and a placement groove 13 for placing a battery is opened on the top of the support base 3.

[0046] In this embodiment, by making the top of the support seat 3 located above the top of the base 1, the alkaline battery can be placed above the water when placed on the support seat 3, thereby preventing the battery from being corroded by contact with water and affecting the detection accuracy of the gas evolution amount. By providing a placement groove 13 on the top of the support seat 3, it can be used to support the alkaline battery, so as to make the placement of the alkaline battery more stable.

[0047] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An alkaline battery gas evolution measurement device, comprising a base (1), characterized in that: A water storage tank (2) for water injection is provided on the top of the base (1), a support seat (3) for supporting the battery is provided in the water storage tank (2), the outer wall of the support seat (3) and the inner wall of the water storage tank (2) are fixedly connected via a support rod (4), a gas analysis tube (5) for covering the battery is sleeved on the outer side of the support seat (3), the outer wall of the gas analysis tube (5) is provided with scale lines, and the top of the gas analysis tube (5) is connected to an exhaust assembly (6).

2. The alkaline battery gas evolution measuring device according to claim 1, characterized in that: The exhaust assembly (6) comprises a pressure cylinder (61), a rotor (62), a pressure plate (63) and an adjusting wheel (64); the bottom of the pressure cylinder (61) is connected to the gas analysis pipe (5); the top of the pressure cylinder (61) is fixedly connected to an exhaust pipe (7) for exhaust; the rotor (62) is rotatably connected inside the pressure cylinder (61); a plurality of grooves (8) are formed in an annular array on the outer wall of the rotor (62); a pressure plate (63) in contact with the inner wall of the pressure cylinder (61) is slidably connected inside the groove (8); and an adjusting wheel (64) connected to the rotor (62) is provided on the outer wall of the pressure cylinder (61).

3. The alkaline battery gas evolution measuring device according to claim 2, characterized in that: The axis of the pressure cylinder (61) and the axis of the rotor (62) are located on the same horizontal line, and the axis of the rotor (62) is located on the outer peripheral side of the axis of the pressure cylinder (61).

4. The alkaline battery gas evolution measurement device according to claim 2, characterized in that: The outer side walls of the rotor (62) and the pressure plate (63) are in close contact with the inner side wall of the pressure cylinder (61), so that a closed cavity is formed between two adjacent pressure plates (63).

5. The alkaline battery gas evolution measurement device according to claim 2, characterized in that: The outer wall of one side of the pressure plate (63) close to the rotor (62) is concave to form a spring groove (9), and a supporting spring (10) in contact with the inner wall of the groove (8) is connected to the spring groove (9).

6. The alkaline battery gas evolution measurement device according to claim 2, characterized in that: The regulating wheel (64) is composed of a primary wheel (641) and a secondary wheel (642). The secondary wheel (642) is rotatably connected to the outer wall of the pressure cylinder (61). A circular groove is provided in the middle of the secondary wheel (642) and a tooth groove (11) is processed thereon. A gear (12) is meshed on one side of the tooth groove (11). One side of the gear (12) is connected to the rotor (62) via a rotating shaft, and the other side is connected to the primary wheel (641) via a rotating shaft.

7. The alkaline battery gas evolution measurement device according to claim 2, characterized in that: The top of the support seat (3) is located above the top of the base (1), and a placement groove (13) for placing a battery is provided on the top of the support seat (3).