Cable force monitoring and identifying device

By sliding on the outer side of the rope and integrating sensors and cameras, the safety and efficiency of rope detection at high altitudes is solved, and accurate detection and efficient maintenance without climbing are achieved.

CN222336611UActive Publication Date: 2025-01-10ZHENGZHOU UNIV
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Patent Information

Application Number
CN202420787594.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-01-10
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing cable force monitoring device requires staff to climb when inspecting rope ropes at high altitudes, which consumes a lot of manpower and material resources, and the test results are inaccurate, which affects safety and efficiency.

Method used

A cable force monitoring and identification device is designed, using a sliding ring structure to slide on the outside of the cable rope, integrating sensors and cameras, and the motor drives the central gear and rotating rod to achieve no climbing detection, and the sensor value is projected through the display screen.

Benefits of technology

It improves the safety and efficiency of rope detection, ensures the accuracy of test results, reduces manpower and material consumption, and improves maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cable force monitoring, and discloses a cable force monitoring and identifying device which comprises a sliding ring, a rotating ring and a base, a cavity is formed in the sliding ring, an inductor is attached to the interior of the cavity of the sliding ring, a cable is arranged in the rotating ring in an abutting mode, a telescopic rod is arranged on the outer side of the rotating ring in an abutting mode, and a spring is connected to the outer side of the telescopic rod in a sleeved mode. The other end of the spring abuts against a supporting frame, a rotating shaft is arranged in the supporting frame in a penetrating mode, the outer side of the rotating shaft is sleeved with a rolling wheel, the rolling wheel rotates in the supporting frame, and the rolling wheel is attached to the inner wall of the sensor. The problems that a large amount of manpower and material resources need to be consumed in field work, workers often need to adhere sensors to high positions for structures such as bridge suspension cables, field operation is very dangerous, meanwhile, the working efficiency is low, and the test result is inaccurate are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cable force monitoring, in particular to a cable force monitoring and identification device. Background Art

[0002] Cables are a commonly used structural component that can efficiently withstand tension, such as the suspension cables on bridges. These cables are under tension. If the cables are damaged, their bearing capacity will be reduced. In severe cases, they may rupture or even be destroyed, affecting the safety of the structure. The cables must be replaced regularly.

[0003] At the same time, the patent with application number 202221405265.6 discloses a cable force monitoring device, including two elastic fasteners, a fastener and a pressure sensor assembly. The two elastic fasteners are symmetrically arranged and detachably connected at symmetrical positions. A placement hole is formed between the two elastic fasteners, and the cable is located in the placement hole; each elastic fastener is connected to at least one fastener, and the fasteners located on the two elastic fasteners can cooperate to clamp the cable; each elastic fastener is connected to at least one pressure sensor assembly.

[0004] However, in the implementation of relevant technologies, it was found that when testing the cables at high places, it was necessary to stick sensors on the cables, which required a lot of manpower and material resources in on-site work. Moreover, for structures such as bridge cables, workers often needed to go to very high positions to stick sensors. On-site operation was very dangerous, and at the same time, work efficiency was low and test results were inaccurate. Utility Model Content

[0005] In order to solve the problems raised in the above-mentioned background technology, the utility model provides a cable force monitoring and identification device, which has the advantages of adding a slip ring structure on the outside of the cable, sliding the roller inside the slip ring on the outside of the cable, sliding from the bottom to the top, and no need for staff to climb, no need to consume a lot of manpower and material resources, thus improving the safety during maintenance, and integrating sensors and cameras into one, which can perform real-time detection, accurate test results, and improved maintenance efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cable force monitoring and identification device, comprising a slip ring, a swivel and a base, the slip ring is provided with a cavity inside, a sensor is fitted inside the cavity of the slip ring, a rope is tightly arranged inside the swivel, a telescopic rod is tightly arranged on the outside of the swivel, a spring is sleeved on the outside of the telescopic rod, a support frame is tightly arranged on the other end of the spring, a rotating shaft is penetrated inside the support frame, a roller is sleeved on the outside of the rotating shaft, the roller rotates inside the support frame, and the roller is fitted to the inner wall of the sensor.

[0007] Preferably, a cavity is provided inside the base, a motor is arranged inside the cavity of the base, a main shaft end of the motor is rotatably connected to a rotating wheel, and the outer side of the rotating wheel is meshingly connected to a central gear.

[0008] Preferably, the outer side of the central gear is fixedly connected to a base, the outer side of the base is rotatably connected to a rotating rod, and the top end of the rotating rod is fixedly connected to a camera.

[0009] Preferably, a reinforcing rib is fixedly connected to the outer side of the slip ring, and a notch is provided on the right side of the reinforcing rib.

[0010] Preferably, a fixing plate is fixedly connected to the left side of the reinforcing rib, and a display screen is fixedly connected to the left side of the fixing plate.

[0011] Preferably, the slip ring is sleeved inside the base cavity, and the base is rotatably connected to the outside of the slip ring.

[0012] Preferably, the telescopic rod, spring, rotating shaft, supporting frame and roller are provided in six groups and are evenly arranged on the outside of the rotating ring.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model has a slip ring structure added to the outside of the cable, and the roller inside the slip ring slides on the outside of the cable, sliding from the bottom to the top, without the need for workers to climb, and without consuming a lot of manpower and material resources, thereby improving the safety during maintenance. The sensor and the camera are integrated into one, which can perform real-time detection, with accurate test results and improved maintenance efficiency.

[0015] 2. The utility model adds a motor inside the base, and rotates the wheel on the top of the motor, which drives the central gear to rotate, and the rotating rod rotates on the outside of the base. At this time, the camera on the top of the rotating rod also rotates synchronously, and the camera can be rotated. During this process, there is no need for staff to climb or watch at a close distance, and there is no need to consume a lot of manpower and material resources. The value of the sensor is projected on the display screen, so that maintenance personnel can see it more clearly during detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the support frame structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the cable structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the base structure of the utility model;

[0020] Figure 5 This is a schematic diagram of the base structure of the utility model.

[0021] In the figure: 1. Display screen;

[0022] 2. Fixed plate; 201. Reinforcement rib; 202. Slip ring; 203. Sensor; 204. Rotating ring; 205. Telescopic rod; 206. Spring; 207. Rotating shaft; 208. Support frame; 209. Roller;

[0023] 3. Rope;

[0024] 4. base; 401. motor; 402. central gear; 403. rotating wheel;

[0025] 5. Base; 501. Rotating rod; 502. Camera. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] like Figures 1 to 5 As shown, the utility model provides a cable force monitoring and identification device, including a slip ring 202, a swivel 204 and a base 4, the slip ring 202 has a cavity inside, the cavity of the slip ring 202 is fitted with a sensor 203, the inside of the swivel 204 is tightly provided with a cable 3, the outside of the swivel 204 is tightly provided with a telescopic rod 205, the outside of the telescopic rod 205 is sleeved with a spring 206, the other end of the spring 206 is tightly provided with a support frame 208, the inside of the support frame 208 is penetrated by a rotating shaft 207, the outside of the rotating shaft 207 is sleeved with a roller 209, the roller 209 rotates inside the support frame 208, and the roller 209 rotates inside the support frame 208. When the sensor 203 is attached to the inner wall of the sensor 203 and slides to the thicker position of the rope 3 through the slip ring 202, the rope 3 squeezes the telescopic rod 205 to deform in the direction of the inner wall of the cavity of the slip ring 202 and compresses the spring 206 outside the telescopic rod 205. At this time, the other end of the spring 206 squeezes the support frame 208 to slide inside the slip ring 202, and the roller 209 inside the support frame 208 slides driven by the rotating shaft 207. At this time, the roller 209 is pressed against the sensor 203. At this time, according to the degree of compression of the sensor 203, the magnitude of the rope force can be calculated, and the safety factor of the rope 3 can be judged according to the magnitude of the numerical value.

[0028] Specifically, a cavity is opened inside the base 4, and a motor 401 is arranged inside the cavity of the base 4. The end of the main shaft of the motor 401 is rotatably connected to a rotating wheel 403, and the outer side of the rotating wheel 403 is meshingly connected to a central gear 402. The main shaft end of the motor 401 drives the rotating wheel 403 to rotate, and the rotating wheel 403 drives the central gear 402 to rotate, thereby changing the angle.

[0029] Furthermore, the outer side of the central gear 402 is fixedly connected to a base 5, the outer side of the base 5 is rotatably connected to a rotating rod 501, the top of the rotating rod 501 is fixedly connected to a camera 502, and the camera 502 on the outer side of the rotating rod 501 can be rotated toward the camera 502, so that the shooting range is wider.

[0030] Furthermore, a reinforcing rib 201 is fixed to the outer side of the slip ring 202 by welding, and a notch is provided on the right side of the reinforcing rib 201 , so that the slip ring 202 is embedded into the inner part of the reinforcing rib 201 , thereby achieving the purpose of fixation.

[0031] It is worth mentioning that the left side of the reinforcing rib 201 is fixedly connected to a fixing plate 2, and the left side of the fixing plate 2 is connected to a display screen 1 through a threaded bolt. By setting the display screen 1 outside the fixing plate 2 and projecting the value of the sensor 203 through the display screen 1, it is clearer to watch during detection.

[0032] It is worth noting that the slip ring 202 is sleeved inside the cavity of the base 4, and the base 4 is rotatably connected to the outside of the slip ring 202. The base 4 is driven to rotate on the slip ring 202 by the central gear 402, thereby facilitating a more comprehensive detection of the rope 3.

[0033] It is worth mentioning that there are six groups of telescopic rods 205, springs 206, rotating shafts 207, support frames 208, and rollers 209, which are evenly arranged on the outside of the rotating ring 204. By setting up six groups of telescopic rods 205, springs 206, rotating shafts 207, support frames 208, and rollers 209, the rollers 209 can slide more smoothly on the inner wall of the cavity of the slip ring 202.

[0034] Working Principle:.

[0035] First, the staff puts the swivel 204 on the outside of the rope 3, and adds the sensor 203 on the outside of the slip ring 202. When the rope 3 needs to be tested, it is only necessary to slide the roller 209 passing through the inside of the slip ring 202 along the inner wall of the cavity of the slip ring 202 along the bottom of the rope 3 to a higher position. When it slides to a position where the rope 3 is thicker, the rope 3 squeezes the telescopic rod 205 to deform in the direction of the inner wall of the cavity of the slip ring 202, and compresses the spring 206 on the outside of the telescopic rod 205. At this time, the other end of the spring 206 squeezes the support frame 208 to slide into the inside of the slip ring 202, and the roller 209 inside the support frame 208 slides driven by the rotating shaft 207. At this time, the roller 209 is pressed against the sensor 203. At this time, according to the degree of compression of the sensor 203, the magnitude of the rope force can be calculated, and the rope 3 can be judged according to the magnitude of the numerical value.

[0036] And when the slip ring 202 slides on the outside of the rope 3, the motor 401 inside the base 4 sleeved on the outside of the slip ring 202 rotates, and at this time, the motor 401 drives the top wheel 403 to rotate, and the wheel 403 drives the central gear 402 to rotate, and the outside of the base 4 is fixedly connected with the base 5. When the central gear 402 rotates, it drives the outer base 5 to rotate, and the rotating rod 501 rotates on the outside of the base 5. At this time, the camera 502 on the top of the rotating rod 501 also rotates synchronously, and the camera 502 can be rotated, and the outside of the rope 3 can be detected in real time. The test result is accurate, and the maintenance efficiency is improved. In this process, there is no need for staff to climb, and there is no need to consume a lot of manpower and material resources. The value of the sensor 203 is projected through the display screen 1, so that it is clearer to watch during detection.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cable force monitoring and identification device, comprising a slip ring (202), a swivel (204) and a base (4), characterized in that: The slip ring (202) is provided with a cavity inside, and a sensor (203) is fitted inside the cavity of the slip ring (202); a rope (3) is tightly arranged inside the rotating ring (204); a telescopic rod (205) is tightly arranged on the outside of the rotating ring (204); a spring (206) is sleeved on the outside of the telescopic rod (205); a support frame (208) is tightly arranged on the other end of the spring (206); a rotating shaft (207) is penetrated inside the support frame (208); a roller (209) is sleeved on the outside of the rotating shaft (207); the roller (209) rotates inside the support frame (208), and the roller (209) is fitted on the inner wall of the sensor (203).

2. A cable force monitoring and identification device according to claim 1, characterized in that: A cavity is provided inside the base (4), a motor (401) is arranged inside the cavity of the base (4), a main shaft end of the motor (401) is rotatably connected to a rotating wheel (403), and the outer side of the rotating wheel (403) is meshingly connected to a central gear (402).

3. A cable force monitoring and identification device according to claim 2, characterized in that: The outer side of the central gear (402) is fixedly connected to a base (5), the outer side of the base (5) is rotatably connected to a rotating rod (501), and the top end of the rotating rod (501) is fixedly connected to a camera (502).

4. A cable force monitoring and identification device according to claim 2, characterized in that: A reinforcing rib (201) is fixedly connected to the outer side of the slip ring (202), and a notch is provided on the right side of the reinforcing rib (201).

5. A cable force monitoring and identification device according to claim 4, characterized in that: The left side of the reinforcing rib (201) is fixedly connected to a fixing plate (2), and the left side of the fixing plate (2) is fixedly connected to a display screen (1).

6. A cable force monitoring and identification device according to claim 4, characterized in that: The slip ring (202) is sleeved inside the cavity of the base (4), and the base (4) is rotatably connected to the outside of the slip ring (202).

7. A cable force monitoring and identification device according to claim 1, characterized in that: The telescopic rod (205), spring (206), rotating shaft (207), supporting frame (208) and roller (209) are provided in six groups and are evenly arranged on the outside of the rotating ring (204).

Citation Information

Patent Citations

  • Cable force monitoring device

    CN217442747U