Test piece ejection device

By designing the upper mold disassembly seat and the test piece ejection mechanism, the ejection cylinder and positioning cylinder are used to achieve the separation of the cement test piece from the bottom of the mold, which solves the problem of easy damage to the test piece in the prior art and ensures the integrity of the test piece and quality, improve separation efficiency and user experience, and promote the promotion of cement production inspection technology.

CN222336888UActive Publication Date: 2025-01-10ZHEJIANG BONYEAR TECH
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Patent Information

Application Number
CN202420899206.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-10
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing cement test piece ejection device causes the test piece to be easily damaged by inverting, affecting the quality and user experience, and is not conducive to the promotion and application of cement production testing technology.

Method used

A test piece ejection device is designed, through the upper mold disassembly seat and the test piece ejection mechanism, the ejection cylinder and the positioning cylinder are used to separate the test piece from the bottom of the mold to avoid flipping and ensure the integrity of the test piece.

Benefits of technology

It effectively ensures the integrity and quality of the specimens during the separation process, improves the separation efficiency, enhances the user experience, and is promoted and applied to the field of cement production inspection technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a test piece ejection device which is used for ejecting a test piece in a glue film, the glue film comprises a glue film base and an upper die, and the upper die and the glue film base are arranged in a separable mode. The device is characterized in that the test piece ejection device comprises an upper die dismounting seat and a test piece ejection mechanism, the upper die dismounting seat comprises an upper die sliding plate and a supporting column, the supporting column is installed below the upper die sliding plate and used for supporting the upper die sliding plate, and a push-out groove is formed in the upper die sliding plate; the test piece ejection mechanism comprises an ejection air cylinder and an ejection push plate, the ejection push plate is mounted at the output end of the ejection air cylinder, and the ejection push plate is used for directly facing the push-out groove and pushing out the test piece in the upper mold. The test piece ejection device is ingenious in structure, practical, convenient to use and capable of pushing the cement test piece upwards from the bottom of the mold, so that the phenomena of test piece overturning and the like in the test piece taking-out process are avoided, the integrity of the cement test piece in the taking-out process is guaranteed, and then the quality of the cement test piece is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement production detection, in particular to a test piece ejecting device. Background Art

[0002] Cement is a common building material that is made from limestone, clay and other materials that have been calcined and ground. Cement is widely used in the construction industry to make concrete, mortar and other building structures. It has good adhesion and durability, and can solidify and harden to form a strong structure. The main components of cement are limestone and clay, which are calcined at high temperatures to form clinker. The clinker is ground into a fine powder together with an appropriate amount of gypsum to form the final cement product. There are many varieties of cement, the most common ones are Portland cement, sulphoaluminate cement and ordinary Portland cement. Cement is widely used in construction. It can be used to build various projects such as houses, bridges, roads, tunnels, etc. Cement can be mixed with sand, gravel and water to form concrete, which is used to cast structures such as foundations, columns, beams and floor slabs. Cement can also be used with mortar for bricklaying, plastering and repair work.

[0003] Cement raw meal is a material that is ground to a certain fineness by mixing lime raw materials, clay raw materials and a small amount of correction raw materials (sometimes mineralizers, crystal seeds, etc. are added, and coal is added during vertical kiln production) in proportion. In the cement production process, it is necessary to control the products of each link to ensure that the quality of the final cement product meets the requirements. The higher the decomposition rate of cement raw meal, the higher the heat exchange efficiency of the kiln tail preheater and the better the working condition of the decomposition furnace. Therefore, the decomposition rate of raw meal entering the kiln is an important indicator for evaluating the working effect of the pre-decomposition furnace system, and it is also an important parameter for production control. Therefore, obtaining hot raw meal is the primary link of analysis and control.

[0004] The demoulding system in the cement mortar strength test is an important device for cement production plants to realize automated production, split molds and cement test blocks in the testing process. As an indispensable part of the entire automated production and testing process, it separates the prepared cement and mold, and then places the mold and test piece in different positions, playing a connecting role for the following mold cleaning and test block transportation. In the prior art, the cement test piece and the mold are usually separated by turning the mold upside down. In this process, the quality and appearance of the test piece are easily damaged, affecting the user experience, which is not conducive to the promotion and application of the above method in the field of cement production and testing technology. Utility Model Content

[0005] In order to overcome the defects in the above-mentioned prior art, the utility model aims to provide a specimen ejection device, which has an ingenious structure, is practical and convenient, and can push the cement specimen upward from the bottom of the mold, thereby avoiding the occurrence of specimen flipping and the like during the specimen removal process, ensuring the integrity of the cement specimen during the removal process, and then ensuring the quality of the cement specimen, enhancing the user experience, and being conducive to the promotion and application of the above-mentioned specimen ejection device in the field of cement production and testing technology.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a specimen ejection device, used for ejecting the specimen in the film, the film includes a film base and an upper mold, and the upper mold and the film base can be detachably arranged; it is characterized in that: the specimen ejection device includes an upper mold disassembly seat and a specimen ejection mechanism, the upper mold disassembly seat includes an upper mold sliding plate and a support column, the support column is installed below the upper mold sliding plate and is used to support the upper mold sliding plate, and the upper mold sliding plate is provided with an ejection groove; the specimen ejection mechanism includes an ejection cylinder and an ejection push plate, the ejection push plate is installed at the output end of the ejection cylinder, and the ejection push plate is used to face the ejection groove and eject the specimen in the upper mold.

[0007] As a preferred solution of the utility model, a cylinder mounting seat is installed at the bottom of the ejection cylinder.

[0008] As a preferred solution of the utility model, a positioning cylinder is installed on the side of the ejection cylinder, and a positioning push plate for positioning the side of the film is installed at the output end of the positioning cylinder. The positioning cylinder is installed on the cylinder mounting seat, and the upper mold sliding plate has an ejection groove for the positioning push plate to be pushed out.

[0009] As a preferred solution of the utility model, there are two positioning cylinders, and the two positioning cylinders are symmetrically arranged along the central axis of the ejection cylinder for positioning two sides of the upper mold.

[0010] As a preferred solution of the utility model, the ejection cylinder and / or the positioning cylinder is a three-axis cylinder.

[0011] As a preferred solution of the utility model, the support column is detachably mounted on the bottom of the upper mold sliding plate.

[0012] As a preferred solution of the utility model, the upper mold includes a front baffle, a rear baffle and a side baffle, and the two side baffles, the front baffle and the rear baffle together form a specimen cavity for placing the specimen, and the specimen cavity is adapted to the ejection push plate.

[0013] As a preferred solution of the utility model, a middle partition is provided in the upper mold.

[0014] As a preferred solution of the present invention, the middle partition can be detachably mounted on the front baffle and the rear baffle.

[0015] As a preferred solution of the utility model, the adhesive film is made of metal material or plastic material.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: a specimen ejection device in the utility model has a simple and ingenious structure and high practicality. By setting an upper mold disassembly seat and a specimen ejection mechanism, it is applied to a film in which a film base and an upper mold are detachably arranged. After the upper mold is separated from the film base, the upper mold with the specimen is placed on the upper mold disassembly seat, and then the ejection push plate is driven upward by the ejection cylinder in the specimen ejection mechanism, thereby pushing the specimen in the upper mold to achieve separation of the specimen and the upper mold. Compared with the flipping and tipping in the prior art, the integrity of the specimen during the separation process can be ensured, thereby ensuring the quality of the specimen. At the same time, the separation efficiency can be improved, and the user experience can be enhanced, which is conducive to the promotion and application of the above-mentioned specimen ejection device in the field of specimen separation technology, and is not only limited to the field of cement production and detection technology.

[0017] Furthermore, the utility model installs a positioning cylinder on the side of the ejection cylinder and a positioning push plate on the output end of the positioning cylinder to clamp and fix the side of the upper mold. This can effectively ensure the stability of the upper mold position during the specimen separation process, avoid the upper mold position from moving, and avoid the upper mold being driven by the movement of the specimen, thereby ensuring the separation rate of the specimen. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a structural schematic diagram of a test piece ejection device in an embodiment;

[0019] Figure 2 It is a structural schematic diagram of an upper die disassembly seat in a test piece ejection device in an embodiment;

[0020] Figure 3 is a structural schematic diagram of a specimen ejection mechanism in a specimen ejection device in an embodiment;

[0021] Figure 4 This is a schematic diagram of a test piece ejection device in use in an embodiment;

[0022] Figure 5 Schematic diagram of the structure of the film in the embodiment;

[0023] Figure 6 Schematic diagram of the structure of the upper mold in the embodiment.

[0024] Figure numerals: 1. upper mold disassembly seat; 1-1. upper mold sliding plate; 1-2. ejection groove; 1-3. support column; 1-4. ejection groove; 2. specimen ejection mechanism; 2-1. cylinder mounting seat; 2-2. ejection cylinder; 2-3. ejection push plate; 2-4. positioning cylinder; 2-5. positioning push plate; 3. adhesive film; 3-1. adhesive film base; 3-2. upper mold; 3-2-1. front baffle; 3-2-2. rear baffle; 3-2-3. side baffle; 3-3-4. middle partition; 3-2-5. specimen cavity. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is described below by specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0026] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0027] The embodiments of the utility model are described in detail below with reference to the accompanying drawings.

[0028] In the prior art, the cement specimen is usually separated from the mold by turning the mold upside down. During this process, the quality and appearance of the specimen are easily damaged, affecting the user experience, which is not conducive to the promotion and application of the above method in the field of cement production and testing technology.

[0029] In order to solve the above technical problems, Figures 1 to 6As shown, a test piece ejection device is used to eject the test piece in the adhesive film 3 to separate the adhesive film 3 from the test piece, and in this process, the adhesive film 3 does not need to be turned upside down to ensure the integrity of the test piece during the removal process. Specifically, the above-mentioned adhesive film 3 is mainly composed of an adhesive film base 3-1 and an upper mold 3-2. The above-mentioned upper mold 3-2 and the above-mentioned adhesive film base 3-1 can be detachably arranged in a detachable manner such as bolt connection, that is, before the test piece is ejected, the above-mentioned adhesive film base 3-1 is first detached, and then the upper mold 3-2 is placed on the above-mentioned test piece ejection device. Specifically, in order to ensure the use effect, the above-mentioned test piece ejection device in this embodiment includes an upper mold disassembly seat 1 and a test piece ejection mechanism 2. The above-mentioned upper mold disassembly seat 1 includes an upper mold sliding plate 1-1 and a support column 1-3. The upper mold sliding plate 1-1 is arranged in a flat plate shape, and in particular, the upper surface of the upper mold sliding plate 1-1 is arranged in a plane shape, in order to fit with the bottom surface of the upper mold 3-2 to ensure the stability and integrity of the test piece during the removal process. In order to ensure that the upper die sliding plate 1-1 has a certain height, so as to facilitate the installation of the test piece ejection mechanism 2 located below it, the support column 1-3 is installed below the upper die sliding plate 1-1 and used to support the upper die sliding plate 1-1, which can also effectively ensure the stability of the upper die sliding plate 1-1 during use. Specifically, a threaded hole can be started below the upper die sliding plate 1-1, a threaded section can be set at one end of the support column 1-3, and the support column 1-3 and the upper die sliding plate 1-1 can be detachably connected by threading the support column 1-3 and the upper die sliding plate 1-1. The specification model or height of the support column 1-3 can be adjusted according to actual needs, so that the upper die disassembly seat 1 can be used in different occasions, so that it has a wider range of applications. In order to realize the function of ejecting the specimen by the above-mentioned specimen ejection device to realize the separation of the upper mold 3-2 from the specimen, an ejection groove 1-2 is provided on the above-mentioned upper mold sliding plate 1-1. The shape and size of the ejection groove 1-2 can be adapted to the shape and size of the specimen. The main purpose is to realize the separation of the upper mold 3-2 from the specimen and ensure the integrity of the specimen. In this embodiment, the above-mentioned specimen ejection mechanism 2 includes an ejection cylinder 2-2 and an ejection push plate 2-3. The ejection cylinder 2-2 has high stability and strong practicality. By installing the above-mentioned ejection push plate 2-3 at the output end of the above-mentioned ejection cylinder 2-2, that is, by starting the ejection cylinder 2-2, and then pushing the ejection push plate 2-3, the above-mentioned ejection push plate 2-3 is arranged opposite to the ejection groove 1-2 to push out the specimen in the above-mentioned upper mold 3-2. The size and shape of the ejection push plate 2-3 are adapted to the size and shape of the ejection groove 1-2. Similarly. The purpose is to realize the separation of the upper mold 3-2 from the specimen and ensure the integrity of the specimen.

[0030] In order to ensure the stability of the ejection cylinder 2-2 during use and shorten the driving stroke of the ejection cylinder 2-2 to improve the use efficiency of the cylinder, a cylinder mounting seat 2-1 is installed at the bottom of the ejection cylinder 2-2 in this embodiment. The cylinder mounting seat 2-1 has a certain height and must ensure stability during installation and use. The cylinder mounting seat 2-1 in this embodiment is a channel steel structure, which ensures stability while ensuring its own structural strength, while saving manufacturing materials and reducing production costs.

[0031] Furthermore, in order to ensure the stability of the upper mold 3-2 during the process of pushing the test piece and reduce the probability of the upper mold 3-2 moving, in this embodiment, a positioning cylinder 2-4 is installed on the side of the ejection cylinder 2-2, and a positioning push plate 2-5 for positioning the side of the film 3 is installed at the output end of the positioning cylinder 2-4. Similarly, in order to shorten the driving stroke of the positioning cylinder 2-4, the positioning cylinder 2-4 is installed on the cylinder mounting seat 2-1, and the stability of the positioning cylinder 2-4 during installation and use is ensured. In order to facilitate the pushing of the positioning push plate 2-5 and then fix it on the side of the upper mold 3-2, the upper mold sliding plate 1-1 is adapted to have a push groove 1-4 for the pushing of the positioning push plate 2-5, and the size and shape of the push groove 1-4 are adapted to the push groove 1-4. In this embodiment, there is only one positioning cylinder 2-4. In order to ensure the stability of the upper mold 3-2, a positioning pin can be installed on the other side of the upper mold 3-2.

[0032] The ejection cylinder 2-2 and / or the positioning cylinder 2-4 in this embodiment are three-axis cylinders. Compared with multiple single-axis cylinders acting together, the three-axis cylinder can save space, especially in a limited working space, which is very beneficial for compact design. The use of a three-axis cylinder can reduce the complexity of installation and connection because only one component needs to be handled instead of multiple independent cylinders. Considering the versatility and benefits of the three-axis cylinder, it can usually be more cost-competitive, especially in applications that require multiple movements. More importantly, the three-axis cylinder is used in this embodiment, and the multi-point drive method can effectively ensure the stability of the ejection push plate 2-3 and the positioning push plate 2-5 during the driving process, reduce the probability of their tilt, and then the driving force of the cylinder can be evenly applied to the specimen, thereby ensuring the integrity of the specimen.

[0033] The upper mold 3-2 in this embodiment includes a front baffle 3-2-1, a rear baffle 3-2-2 and a side baffle 3-2-3. The two side baffles 3-2-3, the front baffle 3-2-1 and the rear baffle 3-2-2 are combined to form a specimen cavity 3-2-5 for placing the specimen. The specimen cavity 3-2-5 is adapted to the ejection push plate 2-3 so as to realize the ejection action of the ejection push plate 2-3. In order to facilitate the preparation of multiple specimens at one time, a middle partition 3-2-4 is provided in the upper mold 3-2, that is, a middle partition 3-2-4 is provided between the two side baffles 3-2-3. Specifically, a mounting groove can be provided in the front baffle 3-2-1 and the rear baffle 3-2-2 corresponding to the position of the middle partition 2-4, and the middle partition 3-2-4 is embedded in the mounting groove. The plurality of intermediate partitions 3-2-4 can separate the test mold into a plurality of specimen cavities 3-2-5, so that each specimen cavity 3-2-5 can be filled with cement mortar separately, which is convenient for preparing multiple specimens. The intermediate partition 3-2-4 can also effectively prevent the test mold from deforming when filling the cement mortar, ensuring that the size and shape of the prepared specimen are accurate. The setting of the intermediate partition 3-2-4 can also prepare multiple specimens at one time, improve the efficiency of preparing the specimens, and save time and cost. In actual use, the position of the intermediate partition 3-2-4 can be adjusted according to the size and shape of the specimen.

[0034] Due to the viscosity of cement mortar, the adhesive film 3 and the test piece may sometimes stick together, making it difficult to remove the test piece. The adhesive film 3 in this embodiment, i.e., the adhesive film base 3-1 and the upper mold 3-2, are usually made of metal or plastic. The metal test mold is usually made of cast iron or steel, has high wear resistance and stability, and is suitable for long-term use. The plastic test mold is usually made of polymer material, has good anti-sticking and formability, and is suitable for one-time or short-term use. The user can choose a suitable test mold according to the needs.

[0035] Embodiment 2: The feature that distinguishes this embodiment from Embodiment 1 is that: a specimen ejection device in this embodiment, wherein there are two positioning cylinders 2-4, the two positioning cylinders 2-4 are symmetrically arranged along the central axis of the ejection cylinder 2-2 for positioning the two sides of the upper mold 3-2, that is, by arranging two positioning cylinders 2-4 and two positioning push plates 2-5, the upper mold 3-2 is clamped and fixed between the two positioning push plates 2-5, thereby ensuring the stability of the upper mold 3-2 during the process of removing the specimen.

[0036] A specimen ejection device in the above embodiment has a simple and ingenious structure and high practicality. By setting an upper mold disassembly seat 1 and a specimen ejection mechanism 2, it is applied to the film 3 in which the film base 3-1 and the upper mold 3-2 are detachably arranged. After the upper mold 3-2 is separated from the film base 3-1, the upper mold 3-2 with the specimen is placed on the upper mold disassembly seat 1, and then the ejection cylinder 2-2 in the specimen ejection mechanism 2 drives the ejection push plate 2-3 upward, thereby pushing the specimen in the upper mold 3-2 to achieve separation of the specimen from the upper mold 3-2. Compared with the flipping and tipping in the prior art, it can ensure the integrity of the specimen during the separation process, thereby ensuring the quality of the specimen, and at the same time can improve the separation efficiency and enhance the user experience, which is conducive to the promotion and application of the above-mentioned specimen ejection device in the field of specimen separation technology, and is not only limited to the field of cement production and detection technology.

[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

[0038] Although this article uses more of the following terms: 1, upper die disassembly seat; 1-1, upper die sliding plate; 1-2, ejection groove; 1-3, support column; 1-4, ejection groove; 2, specimen ejection mechanism; 2-1, cylinder mounting seat; 2-2, ejection cylinder; 2-3, ejection push plate; 2-4, positioning cylinder; 2-5, positioning push plate; 3, adhesive film; 3-1, adhesive film base; 3-2, upper die; 3-2-1, front baffle; 3-2-2, rear baffle; 3-2-3, side baffle; 3-3-4, middle partition; 3-2-5, specimen cavity, etc., it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. A test piece ejection device, characterized in that: Used for ejecting a test piece in a film (3), the film (3) comprising a film base (3-1) and an upper die (3-2), the upper die (3-2) and the film base (3-1) being detachably arranged; a test piece ejection device comprising an upper die disassembly seat (1) and a test piece ejection mechanism (2), the upper die disassembly seat (1) comprising an upper die sliding plate (1-1) and a support column (1-3), the support column (1-3) being mounted on the upper die sliding plate (1-1 ) and is used to support the upper die sliding plate (1-1), the upper die sliding plate (1-1) being provided with an ejection groove (1-2); the specimen ejection mechanism (2) comprises an ejection cylinder (2-2) and an ejection push plate (2-3), the ejection push plate (2-3) being installed at the output end of the ejection cylinder (2-2), the ejection push plate (2-3) being used to face the ejection groove (1-2) and eject the specimen in the upper die (3-2).

2. A test piece ejection device according to claim 1, characterized in that: A cylinder mounting seat (2-1) is mounted on the bottom of the ejection cylinder (2-2).

3. A test piece ejection device according to claim 2, characterized in that: A positioning cylinder (2-4) is installed on the side of the ejection cylinder (2-2), and a positioning push plate (2-5) for positioning the side of the adhesive film (3) is installed at the output end of the positioning cylinder (2-4). The positioning cylinder (2-4) is installed on the cylinder mounting seat (2-1), and the upper mold sliding plate (1-1) has an ejection groove (1-4) for the positioning push plate (2-5) to be pushed out.

4. A test piece ejection device according to claim 3, characterized in that: There are two positioning cylinders (2-4), and the two positioning cylinders (2-4) are symmetrically arranged along the central axis of the ejection cylinder (2-2) for positioning two sides of the upper mold (3-2).

5. A test piece ejection device according to claim 3, characterized in that: The ejection cylinder (2-2) and / or the positioning cylinder (2-4) are three-axis cylinders.

6. A test piece ejection device according to claim 1, characterized in that: The support column (1-3) is detachably mounted on the bottom of the upper mold sliding plate (1-1).

7. A test piece ejection device according to claim 1, characterized in that: The upper mold (3-2) comprises a front baffle (3-2-1), a rear baffle (3-2-2) and a side baffle (3-2-3); the two side baffles (3-2-3) together with the front baffle (3-2-1) and the rear baffle (3-2-2) form a specimen cavity (3-2-5) for placing a specimen; the specimen cavity (3-2-5) is adapted to the ejection push plate (2-3).

8. A test piece ejection device according to claim 7, characterized in that: A middle partition plate (3-2-4) is provided in the upper mold (3-2).

9. A test piece ejection device according to claim 8, characterized in that: The middle partition plate (3-2-4) can be detachably mounted on the front baffle plate (3-2-1) and the rear baffle plate (3-2-2).

10. A test piece ejection device according to claim 1, characterized in that: The adhesive film (3) is made of metal material or plastic material.