Communication connector
By using wire plugs and injection blocks in the communication connector to fix the conductive pins and cables at one time, the problem of inaccurate positioning during assembly is solved, the assembly efficiency and consistency of the communication connector is improved, and the assembly efficiency and consistency of the communication connector is reduced. Production cost.
Patent Information
- Application Number
- CN202421165096.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the assembly process, existing communication connectors are inaccurately positioned due to cable deformation, which can easily cause short circuits or inability to fix, resulting in poor consistency of finished products, low production efficiency and high cost.
The conductive pins and cables are positioned and fixed at one time with the glue injection blocks, and fixed them with the outer shell to form a complete communication connector to improve assembly efficiency and consistency.
It realizes stable positioning and fixing of conductive pins and cables, improves assembly efficiency and product consistency, and reduces production costs.
Smart Images

Figure CN222338559U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of connector assembly, in particular to a communication connector. Background Art
[0002] The communication connector is a type of connector with a very simple function. It usually builds a bridge of communication between blocked or isolated circuits within a circuit, so that current can flow and the circuit can achieve its intended function. Therefore, the communication connector is an indispensable component in electronic equipment. With the vigorous development of communication technology, in order to adapt to the multifunctionality, lightweight and compactness of various equipment, it is widely used in radar, communication, data transmission, aerospace equipment, 5G base stations and other complete equipment.
[0003] Generally, the communication connectors are integrated with multiple cables, and the wiring is not necessarily regular. During assembly, multiple cables need to be placed at one time or multiple times. Due to the different deformations inside each cable, it is impossible to accurately position and fix it. As a result, during assembly, the cables are always close to each other, causing a short circuit, or they are far away from each other, making it impossible for the cables to be in the specified position, resulting in poor consistency of the finished communication connectors. At the same time, the assembly production efficiency is low, the manufacturing cost is high, and it cannot meet the production needs. Utility Model Content
[0004] The purpose of the utility model is to overcome the above-mentioned defects in the prior art and provide a communication connector, which uses a cable arranging rubber plug to fix multiple cables at one time, thereby improving operating efficiency, consistency and quality.
[0005] To achieve the above-mentioned purpose, the utility model provides a communication connector, including an outer shell, wherein a plurality of conductive pins and cables electrically connected to the conductive pins are installed inside the outer shell; a cable arranging plug is also installed inside the outer shell, and a positioning block for positioning the conductive pins is provided at one end of the cable arranging plug, and a positioning groove for positioning the cable is provided at the other end; the conductive pins and the cables are electrically connected together, wherein the conductive pins are placed inside the positioning block, and the cables are placed inside the positioning groove, and a glue injection block for fixing the conductive pins, the cables, the cable arranging plug and the outer shell together is also installed inside the outer shell, and the ends of the conductive pins extend out of the outer shell, and the ends of the cables extend out of the glue injection block.
[0006] Preferably, the injection block is formed by in-mold molding, and molten plastic is injected into the interior of the outer shell to fill the gaps between the conductive pins, cables, cable plugs and the outer shell to form the injection block.
[0007] Preferably, the positioning block includes a plurality of first U-shaped grooves installed on the front side of the cable plug and a plurality of second U-shaped grooves installed on the back side of the cable plug, the first U-shaped grooves and the second U-shaped grooves are arranged transversely and symmetrically; the bottoms of the first U-shaped grooves and the second U-shaped grooves are arc-shaped to accommodate the cylindrical conductive pins.
[0008] Preferably, the sides of the first U-shaped groove and the second U-shaped groove are both provided with first arc-shaped protrusions, and the first arc-shaped protrusions are close to each other to fix the conductive pins.
[0009] Preferably, a positioning ring is provided in the middle of the conductive pin, and the first U-shaped groove and the second U-shaped groove are located on one side of the positioning ring to block the positioning ring and position the conductive pin.
[0010] Preferably, the outer shell is provided with a plurality of exit holes for passing the conductive pins through, and a positioning ring groove is provided around the exit holes. The positioning ring groove is used to prevent the positioning ring from extending, and cooperates with the first U-shaped groove and the second U-shaped groove to position the conductive pins; the end of the positioning ring groove is also provided with a guiding slope for guiding the insertion of the positioning ring.
[0011] Preferably, the outer shell side is provided with a plurality of arc grooves for increasing friction, the outer shell side is also provided with a matching groove matching another communication connector, and the inner side of the outer shell is also provided with a positioning slope for facilitating positioning of another communication connector.
[0012] Preferably, the positioning groove includes a plurality of third U-shaped grooves installed on the front side of the cable arranging plug and a plurality of fourth U-shaped grooves installed on the back side of the cable arranging plug, the third U-shaped grooves and the fourth U-shaped grooves are arranged in a row horizontally, one end of the third U-shaped groove and the fourth U-shaped groove is provided with a hollow portion, and the other end is provided with a separation protrusion, the hollow portion is provided to facilitate the injection block to fix the cable and the cable arranging plug, and the separation protrusion is provided to isolate the cables; the bottom of the third U-shaped groove and the fourth U-shaped groove is arc-shaped to accommodate cylindrical cables.
[0013] Preferably, the side surfaces of the separation protrusions are provided with second arc-shaped protrusions, and the second arc-shaped protrusions are close to each other to fix the cables.
[0014] Preferably, the end of the conductive pin is provided with an insertion hole for accommodating the cable, and an observation hole for observing the cable is provided in the radial direction of the insertion hole, and the observation hole is connected with the insertion hole, so as to observe the cable inserted into the insertion hole. The cable is inserted into the insertion hole, and the connection between the two is riveted to rivet the conductive pin and the cable together.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The utility model uses a cable arranging plug to fix the conductive pin and the cable. Specifically, the positioning block at one end of the cable arranging plug positions the conductive pin, and the positioning groove at the other end positions the cable, so that multiple cables can be fixed at one time. At the same time, the conductive pin and the cable are electrically connected together as a whole. When placing, the conductive pin and the cable can be placed separately at one time; further, a glue injection block is formed inside the outer shell to fix the conductive pin, the cable, the cable arranging plug and the outer shell together, so that they are stably fixed together to form a complete communication connector, thereby improving the placement efficiency and assembly efficiency, and ensuring the consistency and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a front structural schematic diagram of a communication connector provided by the utility model;
[0019] Figure 2 It is a side structural schematic diagram of a communication connector provided by the utility model;
[0020] Figure 3 This is an exploded schematic diagram of a communication connector provided by the utility model;
[0021] Figure 4 It is a structural schematic diagram of the outer shell provided by the utility model;
[0022] Figure 5 It is a schematic diagram of the structure of the conductive pin provided by the utility model;
[0023] Figure 6 It is a schematic diagram of the structure in which the conductive pins, cables and cable plugs provided by the utility model are connected together;
[0024] Figure 7 This is a front structural schematic diagram of the cable arranging rubber plug provided by the utility model;
[0025] Figure 8 It is a schematic diagram of the back structure of the cable arranging rubber plug provided by the utility model.
[0026] Included in the figure are:
[0027] 1. Outer shell; 2. Conductive pins; 3. Cables; 4. Cable plug; 41. Positioning block; 42. Positioning groove; 5. Glue injection block; 411. First U-shaped groove; 412. Second U-shaped groove; 413. First arc-shaped protrusion; 21. Positioning ring; 11. Through hole; 12. Positioning ring groove; 13. Guide slope; 14. Arc-shaped groove; 15. Matching groove; 16. Positioning slope; 421. Third U-shaped groove; 422. Fourth U-shaped groove; 424. Hollow portion; 423. Separation protrusion; 425. Second arc-shaped protrusion; 22. Insertion hole; 23. Observation hole. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in this embodiment of the utility model to clearly and completely describe the technical solution in this embodiment of the utility model. Obviously, the described embodiment is one embodiment of the utility model, not all embodiments of the utility model. Based on this embodiment of the utility model, all other embodiments of the utility model obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Please refer to Figures 1 to 8 , the utility model provides a communication connector.
[0030] like Figure 1 As shown, the communication connector includes an outer shell 1, which is made of PC plastic material. The outer shell 1 is an insulator and can be directly touched by human hands. At the same time, the outer shell 1 can be manufactured separately before assembly.
[0031] like Figure 2 As shown, five conductive pins 2 and cables 3 electrically connected to the conductive pins 2 are installed inside the outer shell 1; the conductive pins 2 have high rigidity and are generally made of copper, and the cables 3 are general metal wires that can be bent freely.
[0032] A cable plug 4 is also installed inside the outer shell 1. One end of the cable plug 4 is provided with a positioning block 41 for positioning the conductive pin 2, and the other end is provided with a positioning groove 42 for positioning the cable 3; further, during the assembly process, the conductive pin 2 and the cable 3 are electrically connected together to form a whole, which can be specifically connected together by soldering or fixed together by riveting.
[0033] During assembly and placement, the conductive pin 2 is placed inside the positioning block 41, and the cable 3 is placed inside the positioning groove 42. In this way, the conductive pin 2, the cable 3 and the cable plug 4 are connected together. Furthermore, the conductive pin 2, the cable 3 and the cable plug 4 are placed inside the outer shell 1 and assembled with the outer shell 1. Molten plastic is injected into the outer shell 1 to fill the gap between the conductive pin 2, the cable 3, the cable plug 4 and the outer shell 1. After cooling, a glue injection block 5 is formed. The above-mentioned method of injecting molten plastic is to adopt in-film molding. The glue injection block 5 fixes the conductive pin 2, the cable 3, the cable plug 4 and the outer shell 1 together to form a complete communication connector. At this time, Figure 1 As shown, the end of the conductive pin 2 extends out of the outer shell 1, and the end of the cable 3 extends out of the glue injection block 5.
[0034] The injection block 5 is formed by insert-molding, and is coated on the conductive pins 2, cables 3, cable plugs 4 and the outer shell 1, fixing the aforementioned components into a whole, which is convenient for the following process. The injection block 5 can be plastic, but the present invention does not limit the material and molding process of the injection block 5, as long as the injection block 5 can be formed to cover the aforementioned multiple components to form a whole.
[0035] like Figure 2 As shown, the conductive pins 2 are divided into two parts, wherein four conductive pins 2 are at the top, belonging to the first part; another conductive pin 2 is at the bottom, belonging to the second part; correspondingly, in order to place the conductive pins 2, as shown in FIG. Figure 7 and Figure 8 As shown, the positioning block 41 also consists of two parts, including four first U-shaped grooves 411 on the front of the cable plug 4 and a second U-shaped groove 412 installed on the back of the cable plug 4. The first U-shaped groove 411 and the second U-shaped groove 412 are arranged horizontally and symmetrically, corresponding to the conductive pin 2; the bottom of the first U-shaped groove 411 and the second U-shaped groove 412 are arc-shaped to accommodate the cylindrical conductive pin 2.
[0036] Further, such as Figure 7 and Figure 8 As shown, the first U-shaped groove 411 and the second U-shaped groove 412 isolate and separate the five conductive pins 2 so that they will not interfere with each other, thereby facilitating subsequent glue injection; further, the shape and size of the first U-shaped groove 411 and the second U-shaped groove 412 correspond to and adapt to the conductive pins 2; they can be adaptively changed and adjusted according to the number and thickness of the conductive pins 2, guide the conductive pins 2 to separate from each other, and can also temporarily fix the conductive pins 2.
[0037] like Figure 7 and Figure 8 As shown, the sides of the first U-shaped groove 411 and the second U-shaped groove 412 are both provided with first arc-shaped protrusions 413, and the first arc-shaped protrusions 413 are close to each other to restrict the conductive pin 2 and fix the conductive pin 2, so that the conductive pin 2 can be stably assembled.
[0038] like Figure 6 As shown, the same as the conductive pins 2, the number of the cables 3 is also five; the difference from the conductive pins 2 is that the five cables 3 are in a row and arranged horizontally, and correspondingly, the positioning grooves 42 also need to be changed accordingly.
[0039] Specifically, Figure 7 and Figure 8 As shown, the positioning groove 42 includes five third U-shaped grooves 421 installed on the front side of the cable plug 4 and a fourth U-shaped groove 422 installed on the back side of the cable plug 4. The third U-shaped groove 421 and the fourth U-shaped groove 422 are arranged in a row horizontally, the third U-shaped groove 421 is on the right side, and the fourth U-shaped groove 422 is on the left side. The third U-shaped groove 421 and the fourth U-shaped groove 422 are provided with a hollow portion 424 at one end and a separation protrusion 423 at the other end. The hollow portion 424 is provided to facilitate the injection block 5 to fix the cable 3 and the cable plug 4. In addition, the hollow portion 424 can also facilitate observation of whether each cable 3 is installed and whether it has fallen off, which is conducive to inspection and improving the qualified rate of finished products; the separation protrusion 423 is provided to isolate the cables 3 from each other.
[0040] Further, such as Figure 7 and Figure 8 As shown, the third U-shaped groove 421 and the fourth U-shaped groove 422 isolate and separate the five cables 3 so that they will not interfere with each other, thereby facilitating subsequent glue injection; further, the shapes and sizes of the third U-shaped groove 421 and the fourth U-shaped groove 422 correspond to and adapt to the cables 3; specifically, the bottoms of the third U-shaped groove 421 and the fourth U-shaped groove 422 are arc-shaped to accommodate the cylindrical cables 3; adaptive changes and adjustments are made according to the number and thickness of the cables 3 to guide the cables 3 to separate from each other, and the cables 3 can also be temporarily fixed.
[0041] like Figure 7 and Figure 8 As shown, the side surfaces of the separation protrusions 423 are provided with second arc-shaped protrusions 425 , and the second arc-shaped protrusions 425 are close to each other to restrict and fix the cable 3 , so that the cable 3 is stably assembled.
[0042] like Figure 5 and Figure 6As shown, a positioning ring 21 is provided in the middle of the conductive pin 2, and the first U-shaped groove 411 and the second U-shaped groove 412 are located on one side of the positioning ring 21 to block the positioning ring 21 and position the conductive pin 2. When the conductive pin 2 is inserted into the through hole 11 on the outer shell 1, the first U-shaped groove 411 and the second U-shaped groove 412 block the positioning ring 21, so that the conductive pin 2 can smoothly pass through the through hole 11, and the exposed length of the conductive pin 2 is also consistent, which can be effectively controlled, thereby improving the consistency of the finished product.
[0043] like Figure 4 As shown, the outer shell 1 is provided with a plurality of holes 11 for passing the conductive pins 2 through, and a positioning ring groove 12 is provided around the hole 11. The positioning ring groove 12 is used to prevent the positioning ring 21 from extending, and cooperates with the first U-shaped groove 411 and the second U-shaped groove 412 to position the conductive pin 2; in this way, both the extension and retraction of the conductive pin 2 are restricted, so that the exposed length of the conductive pin 2 can remain stable during multiple plugging and unplugging processes, thereby making the connection stable and having a higher number of plugging and unplugging times and service life.
[0044] In order to make the conductive pin 2 better inserted into the through hole 11, the end of the through hole 11 is set to be hemispherical. At the same time, in order to facilitate the matching of the positioning ring 21 with the positioning ring groove 12, the end of the positioning ring groove 12 is also provided with a guiding slope 13 for guiding the insertion of the positioning ring 21. The positioning ring 21 is inserted into the interior of the positioning ring groove 12 through the guiding slope 13 to achieve a stable connection.
[0045] like Figure 2 As shown, the side of the outer shell 1 is provided with a plurality of arc grooves 14, which can increase the friction between the hand and the outer shell 1, and is convenient for plugging and unplugging the communication connector; in order to facilitate matching or connecting with another communication connector, the side of the outer shell 1 is also provided with a matching groove 15 that matches with another communication connector, and the inner side of the outer shell 1 is also provided with a positioning inclined surface 16 that facilitates the positioning of another communication connector. Correspondingly, the other communication connector should be provided with a matching protrusion corresponding to the matching groove 15 and a positioning protrusion corresponding to the positioning inclined surface 16.
[0046] like Figure 5As shown, the end of the conductive pin 2 is provided with an insertion hole 22 for accommodating the cable 3, and the insertion hole 22 is provided with an observation hole 23 for observing the cable 3 in the radial direction, and the observation hole 23 is connected with the insertion hole 22, so as to observe the cable 3 inserted into the insertion hole 22. The cable 3 is inserted into the insertion hole 22, and the cable 3 is observed from the observation hole 23, which means that the cable 3 is inserted into the insertion hole 22, and the insertion hole 22 is riveted, so that the insertion hole 22 is deformed, and the conductive pin 2 and the cable 3 are riveted together.
[0047] The steps of assembling the communication connector;
[0048] Step S1: Connect the conductive pin 2 and the cable 3 together; peel one end of the cable 3 to expose the copper wire, insert the copper wire into the insertion hole 22, observe through the observation hole 23, and observe the copper wire, indicating that the copper wire is inserted in place, and rivet the insertion hole 22 to deform the insertion hole 22, and rivet the conductive pin 2 and the cable 3 together;
[0049] Step S2: Place the conductive pin 2 and the cable 3 and connect them with the cable plug 4; place the conductive pin 2 inside the first U-shaped groove 411 and the second U-shaped groove 412, the positioning ring 21 is located on one side of the first U-shaped groove 411 and the second U-shaped groove 412, adjust the cable 3, place the cable 3 in the third U-shaped groove 421 and the fourth U-shaped groove 422, and the five cables 3 can be observed from the hollow part 424 to complete the placement;
[0050] Step S3: insert the conductive pin 2, the cable 3 and the cable plug 4 into the outer shell 1, and sequentially pass the conductive pin 2 through the guide slope 13, the positioning ring groove 12 and the through hole 11, and extend out from the outer shell 1, wherein the positioning ring 21 is fixed inside the positioning ring groove 12; the through hole 11 limits one side of the positioning ring 21, and the first U-shaped groove 411 and the second U-shaped groove 412 limit the other side of the positioning ring 21, thereby fixing and limiting the conductive pin 2;
[0051] Step S4: Place the conductive pin 2, cable 3, wiring plug 4 and outer shell 1 into an injection molding machine, and use the in-mold molding method to inject molten plastic into the inner part of the outer shell 1 to fill the gap between the conductive pin 2, cable 3, wiring plug 4 and outer shell 1. After cooling, a glue injection block 5 is formed, and the glue injection block 5 fixes the conductive pin 2, cable 3, wiring plug 4 and outer shell 1 together to form a complete communication connector, thereby completing the assembly of the communication connector.
[0052] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
Claims
1. A communication connector, characterized in that: The invention comprises an outer shell (1), wherein a plurality of conductive pins (2) and cables (3) electrically connected to the conductive pins (2) are installed inside the outer shell (1); a cable plug (4) is also installed inside the outer shell (1), wherein one end of the cable plug (4) is provided with a positioning block (41) for positioning the conductive pins (2), and the other end is provided with a positioning groove (42) for positioning the cables (3); the conductive pins (2) and the cables (3) are electrically connected together, wherein the conductive pins (2) are placed inside the positioning block (41), and the cables (3) are placed inside the positioning groove (42); a glue injection block (5) is also installed inside the outer shell (1) for fixing the conductive pins (2), the cables (3), the cable plug (4) and the outer shell (1) together, and the ends of the conductive pins (2) extend out of the outer shell (1), and the ends of the cables (3) extend out of the glue injection block (5).
2. A communication connector according to claim 1, characterized in that: The injection block (5) is formed by in-film molding, and molten plastic is injected into the interior of the outer shell (1) to fill the gaps between the conductive pins (2), the cables (3), the wiring plugs (4) and the outer shell (1), thereby forming the injection block (5).
3. A communication connector according to claim 1, characterized in that: The positioning block (41) comprises a plurality of first U-shaped grooves (411) installed on the front side of the cable plug (4) and a plurality of second U-shaped grooves (412) installed on the back side of the cable plug (4); the first U-shaped grooves (411) and the second U-shaped grooves (412) are arranged transversely and symmetrically; the bottoms of the first U-shaped grooves (411) and the second U-shaped grooves (412) are arc-shaped to accommodate the cylindrical conductive pins (2).
4. A communication connector according to claim 3, characterized in that: The side surfaces of the first U-shaped groove (411) and the second U-shaped groove (412) are both provided with first arc-shaped protrusions (413), and the first arc-shaped protrusions (413) are close to each other to fix the conductive pin (2).
5. A communication connector according to claim 3, characterized in that: A positioning ring (21) is provided in the middle of the conductive plug pin (2), and the first U-shaped groove (411) and the second U-shaped groove (412) are located on one side of the positioning ring (21) to block the positioning ring (21) and position the conductive plug pin (2).
6. A communication connector according to claim 5, characterized in that: The outer shell (1) is provided with a plurality of holes (11) for passing the conductive pins (2) through, and a positioning ring groove (12) is provided around the hole (11). The positioning ring groove (12) is used to prevent the positioning ring (21) from extending out, and cooperates with the first U-shaped groove (411) and the second U-shaped groove (412) to position the conductive pin (2); the end of the positioning ring groove (12) is also provided with a guiding inclined surface (13) for guiding the insertion of the positioning ring (21).
7. A communication connector according to claim 1, characterized in that: The side of the outer shell (1) is provided with a plurality of arc-shaped grooves (14) for increasing friction, the side of the outer shell (1) is also provided with a matching groove (15) matching another communication connector, and the inner side of the outer shell (1) is also provided with a positioning inclined surface (16) for facilitating the positioning of another communication connector.
8. A communication connector according to claim 1, characterized in that: The positioning groove (42) comprises a plurality of third U-shaped grooves (421) installed on the front side of the cable plug (4) and a plurality of fourth U-shaped grooves (422) installed on the back side of the cable plug (4); the third U-shaped grooves (421) and the fourth U-shaped grooves (422) are arranged in a row transversely; one end of the third U-shaped groove (421) and the fourth U-shaped groove (422) is provided with a hollow portion (424) and the other end is provided with a separation protrusion (423); the hollow portion (424) is provided to facilitate the injection block (5) to fix the cable (3) and the cable plug (4); the separation protrusion (423) is provided to isolate the cables (3); the bottom of the third U-shaped groove (421) and the fourth U-shaped groove (422) is arc-shaped to accommodate the cylindrical cable (3).
9. A communication connector according to claim 8, characterized in that: Second arc-shaped protrusions (425) are provided on the side surfaces of the separation protrusions (423), and the second arc-shaped protrusions (425) are close to each other to fix the cable (3).
10. A communication connector according to claim 1, characterized in that: An insertion hole (22) for accommodating a cable (3) is provided at the end of the conductive pin (2); an observation hole (23) for observing the cable (3) is provided in the radial direction of the insertion hole (22); the observation hole (23) is connected to the insertion hole (22), so that the cable (3) inserted into the insertion hole (22) can be observed; the cable (3) is inserted into the insertion hole (22), and the connection between the two is riveted to rivet the conductive pin (2) and the cable (3) together.