Automatic chip mounter for vehicle LED module

Abstract

The utility model relates to the technical field of vehicle LED module production, and discloses an automatic chip mounter for a vehicle LED module, which comprises a body, a box door and a controller are arranged on the front side surface of the body, a first hydraulic cylinder is fixedly arranged on the rear side surface of the body, a first sliding rail is arranged on the inner side surface of the body, and a first sliding block is arranged in the first sliding rail in a sliding manner; a second hydraulic cylinder is fixedly installed on the left side face of the first sliding block. According to the utility model, by starting the two first hydraulic cylinders and the second hydraulic cylinders, the output shafts of the first hydraulic cylinders can respectively drive the two first slide blocks to slide in the two first slide rails, and further drive the second slide rails and parts such as a chip mounting head to move horizontally and vertically; and the output shaft of the second hydraulic cylinder can drive the second sliding block to slide in the second sliding rail, so that parts such as a chip mounting head can be driven to horizontally and transversely move, and the chip mounting positioning accuracy and the working efficiency can be effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of vehicle LED module production, in particular to an automatic chip mounter for vehicle LED modules. Background Art

[0002] Automotive LED modules refer to LED modules used for interior or exterior lighting of automobiles. They are usually composed of multiple LED chips, which are packaged in a compact housing and equipped with appropriate circuits and optical components to provide the required light output and light distribution. The automatic chip mounter is an automated device used for electronic component placement, which can accurately place small-sized electronic components on circuit boards, improve production efficiency and placement accuracy, and reduce the need for manual operation; therefore, in order to accurately place LED chips at preset positions and ensure product quality during the production of automotive LED modules, an automatic chip mounter for automotive LED modules is proposed.

[0003] According to the search, the Chinese patent document, announcement number: CN207118099U, discloses an automatic LED substrate mounting machine, which is provided with a mounting device, a longitudinal slider, and a transverse slider. The mounting device can automatically and quickly complete the mounting of the LED substrate under the joint action of the longitudinal slider and the transverse slider, thereby improving the work efficiency, and does not need to use other equipment to realize the automation of the machinery, which can reduce the investment of production costs, and is economical and practical. However, the device is not convenient for fast positioning of the LED module during actual use, so the quality of the product cannot be guaranteed during mounting; in addition, the device is not convenient for loading and unloading operations, which reduces the overall work efficiency of the device. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides an automatic chip placement machine for automotive LED modules, which has the advantages of convenient operation, easy loading and unloading, precise positioning, and improved work efficiency, thus solving the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an automatic placement machine for automotive LED modules, comprising a main body, a box door and a controller are installed on the front side of the main body, a first hydraulic cylinder is fixedly installed on the rear side of the main body, a first slide rail is provided on the inner side of the main body, a first slider is slidably installed inside the first slide rail, a second hydraulic cylinder is fixedly installed on the left side of the first slider, a second slide rail is fixedly installed on the inner side of the first slider, a second slider is slidably installed inside the second slide rail, a placement head is fixedly installed on the bottom surface of the second slider, a third slide rail is provided on the inner top surface of the main body, a base is slidably installed on the top surface of the third slide rail, a mounting groove is provided on the top surface of the base, a rotating shaft and a slide groove plate are installed on the top surface of the third slide rail, a roller is fixedly installed on the outer side of the rotating shaft, a conveyor belt is installed on the outer side of the roller, a connecting rod is fixedly installed on the outer side of the conveyor belt, and a driving motor is fixedly installed on the bottom surface of the third slide rail.

[0008] Preferably, the number of each of the first hydraulic cylinder, the first slide rail and the first sliding block is two, and the output shafts of the two first hydraulic cylinders are respectively fixedly connected to the rear side surfaces of the two first sliding blocks.

[0009] Through the above technical solution, the two first hydraulic cylinders are started, and the output shafts of the first hydraulic cylinders can respectively drive the two first sliding blocks to slide inside the two first sliding rails, and then drive the second sliding rails and parts such as the patch head to move horizontally and vertically, thereby improving the positioning accuracy and work efficiency.

[0010] Preferably, the output shaft of the second hydraulic cylinder is fixedly connected to the left side surface of the second sliding block.

[0011] Through the above technical solution, the second hydraulic cylinder is started, and the output shaft of the second hydraulic cylinder can drive the second slider to slide inside the second slide rail, and then drive the patch head and other parts to move horizontally, thereby improving the positioning accuracy and work efficiency.

[0012] Preferably, the number of the rotating shafts and the number of the rollers are both plural, and the output shaft of the driving motor is fixedly connected to the bottom surface of one of the rotating shafts.

[0013] Through the above technical solution, the drive motor is started, and the output shaft of the drive motor can drive one of the rotating shafts and rollers to rotate, and this roller can then drive the conveyor belt and other rotating shafts and rollers to rotate together, so that not only can multiple LED modules be sent one by one into the interior of the main body for patching, but it also facilitates the staff to perform loading and unloading operations, thereby improving the overall convenience and work efficiency of the device.

[0014] Preferably, there are two slide plates, and the conveyor belt is slidably mounted on the outer sides of the two slide plates.

[0015] Through the above technical solution, when the driving motor drives the conveyor belt and other parts to rotate, the two slide plates can effectively limit the position of the conveyor belt to prevent it from falling off, thereby improving the overall stability of the device.

[0016] Preferably, the base, the mounting groove and the connecting rod are all provided in plural numbers, and ends of the connecting rods away from the conveyor belt are respectively fixedly connected to the inner side surfaces of the bases.

[0017] Through the above technical solution, multiple LED modules can be placed in multiple installation slots in sequence. Then, when the driving motor drives the conveyor belt and other parts to rotate, the conveyor belt can drive multiple bases and the LED modules inside them to move through multiple connecting rods. Therefore, not only can multiple LED modules be sent one by one into the interior of the main body for patching, but it also facilitates the staff to perform loading and unloading operations, thereby improving the overall convenience and work efficiency of the device.

[0018] Compared with the prior art, the utility model provides an automatic chip mounter for automotive LED modules, which has the following beneficial effects:

[0019] 1. The utility model starts two first hydraulic cylinders and a second hydraulic cylinder respectively. The output shaft of the first hydraulic cylinder can drive the two first sliders to slide inside the two first slide rails respectively, and then drive the second slide rail and parts such as the patch head to move horizontally and vertically. The output shaft of the second hydraulic cylinder can drive the second slider to slide inside the second slide rail, and then drive parts such as the patch head to move horizontally and laterally. Therefore, the accuracy and work efficiency of patch positioning can be effectively improved.

[0020] 2. The utility model places multiple LED modules in multiple installation slots in sequence and starts the drive motor. The output shaft of the drive motor can drive one of the rotating shafts and rollers to rotate, and the roller can then drive the conveyor belt and other rotating shafts and rollers to rotate together. The conveyor belt can drive multiple bases and the LED modules inside them to move through multiple connecting rods, thereby not only sending multiple LED modules one by one into the interior of the main body for patching, but also facilitating the staff to perform loading and unloading operations, thereby improving the overall convenience and work efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0022] Figure 2It is a three-dimensional cross-sectional schematic diagram of the structural body and other parts of the utility model;

[0023] Figure 3 It is a three-dimensional cross-sectional schematic diagram of the third slide rail and other parts of the utility model structure.

[0024] Among them: 1. Main body; 2. Box door; 3. Controller; 4. First hydraulic cylinder; 5. First slide rail; 6. First slider; 7. Second hydraulic cylinder; 8. Second slide rail; 9. Second slider; 10. Patch head; 11. Third slide rail; 12. Base; 13. Mounting groove; 14. Rotating shaft; 15. Slide plate; 16. Roller; 17. Conveyor belt; 18. Connecting rod; 19. Driving motor. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-3 , an automatic chip mounter for a vehicle LED module, comprising a body 1, a box door 2 and a controller 3 are installed on the front side of the body 1, a first hydraulic cylinder 4 is fixedly installed on the rear side of the body 1, a first slide rail 5 is arranged on the inner side of the body 1, a first slider 6 is slidably installed inside the first slide rail 5, a second hydraulic cylinder 7 is fixedly installed on the left side of the first slider 6, a second slide rail 8 is fixedly installed on the inner side of the first slider 6, a second slider 9 is slidably installed inside the second slide rail 8, a chip head 10 is fixedly installed on the bottom surface of the second slider 9, a third slide rail 11 is arranged on the inner top surface of the body 1, a base 12 is slidably installed on the top surface of the third slide rail 11, a mounting groove 13 is opened on the top surface of the base 12, a rotating shaft 14 and a slide plate 15 are installed on the top surface of the third slide rail 11, a roller 16 is fixedly installed on the outer side of the rotating shaft 14, a conveyor belt 17 is installed on the outer side of the roller 16, a connecting rod 18 is fixedly installed on the outer side of the conveyor belt 17, and a driving motor 19 is fixedly installed on the bottom surface of the third slide rail 11.

[0027] Specifically, the number of the first hydraulic cylinder 4, the first slide rail 5 and the first slider 6 is two, and the output shafts of the two first hydraulic cylinders 4 are respectively fixedly connected to the rear side surfaces of the two first sliders 6. The advantage is that by starting the two first hydraulic cylinders 4 through this structure, the output shafts of the first hydraulic cylinders 4 can respectively drive the two first sliders 6 to slide inside the two first slide rails 5, and then drive the second slide rail 8 and the patch head 10 and other parts to move horizontally and vertically, thereby improving the positioning accuracy and work efficiency.

[0028] Specifically, the output shaft of the second hydraulic cylinder 7 is fixedly connected to the left side of the second slide block 9. The advantage is that by starting the second hydraulic cylinder 7 through this structure, the output shaft of the second hydraulic cylinder 7 can drive the second slide block 9 to slide inside the second slide rail 8, and then can drive the patch head 10 and other parts to move horizontally, thereby improving the positioning accuracy and work efficiency.

[0029] Specifically, the number of the rotating shafts 14 and the rollers 16 is multiple, and the output shaft of the driving motor 19 is fixedly connected to the bottom surface of one of the rotating shafts 14. The advantage is that by starting the driving motor 19 through this structure, the output shaft of the driving motor 19 can drive one of the rotating shafts 14 and the roller 16 to rotate, and this roller 16 can then drive the conveyor belt 17 and other rotating shafts 14 and rollers 16 to rotate together, so that not only can multiple LED modules be sent one by one into the interior of the body 1 for patching, but also it is convenient for the staff to carry out operations such as loading and unloading, thereby improving the overall convenience and work efficiency of the device.

[0030] Specifically, there are two slide plates 15, and the conveyor belt 17 is slidably mounted on the outer sides of the two slide plates 15. The advantage is that, through this structure, when the driving motor 19 drives the conveyor belt 17 and other parts to rotate, the two slide plates 15 can effectively limit the position of the conveyor belt 17 to prevent it from falling off, etc., thereby improving the overall stability of the device.

[0031] Specifically, the number of bases 12, mounting grooves 13 and connecting rods 18 is multiple, and the ends of the connecting rods 18 away from the conveyor belt 17 are fixedly connected to the inner side surfaces of the multiple bases 12. The advantage is that through this structure, multiple LED modules can be placed in the multiple mounting grooves 13 in sequence, and then when the driving motor 19 drives the conveyor belt 17 and other parts to rotate, the conveyor belt 17 can drive the multiple bases 12 and the LED modules inside them to move through the multiple connecting rods 18, so that not only can the multiple LED modules be sent one by one into the body 1 for patching, but also it is convenient for the staff to carry out loading and unloading operations, thereby improving the overall convenience and work efficiency of the device.

[0032] When in use, the two first hydraulic cylinders 4 and the second hydraulic cylinder 7 are started respectively, and the output shaft of the first hydraulic cylinder 4 can drive the two first sliders 6 to slide inside the two first slide rails 5 respectively, and then drive the second slide rail 8 and the patch head 10 and other parts to move horizontally and vertically, and the output shaft of the second hydraulic cylinder 7 can drive the second slider 9 to slide inside the second slide rail 8, and then drive the patch head 10 and other parts to move horizontally and laterally, so that the accuracy and work efficiency of patch positioning can be effectively improved; then, multiple LED modules are placed in the interior of multiple installation grooves 13 in sequence and the drive motor 19 is started, and the output shaft of the drive motor 19 can drive one of the rotating shafts 14 and the roller 16 to rotate, and this roller 16 can then drive the conveyor belt 17 and other rotating shafts 14 and rollers 16 to rotate together, and the conveyor belt 17 can drive multiple bases 12 and the LED modules inside them to move through multiple connecting rods 18, so that not only can multiple LED modules be sent into the interior of the body 1 one by one for patching, but also it is convenient for the staff to carry out operations such as loading and unloading, thereby improving the overall convenience and work efficiency of the device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic chip mounter for automotive LED modules, comprising a main body (1), characterized in that: The front side of the body (1) is provided with a box door (2) and a controller (3); the rear side of the body (1) is fixedly provided with a first hydraulic cylinder (4); the inner side of the body (1) is provided with a first slide rail (5); a first slider (6) is slidably installed inside the first slide rail (5); a second hydraulic cylinder (7) is fixedly installed on the left side of the first slider (6); a second slide rail (8) is fixedly installed on the inner side of the first slider (6); a second slider (9) is slidably installed inside the second slide rail (8); a patch head (10) is fixedly installed on the bottom surface of the second slider (9) The inner top surface of the body (1) is provided with a third slide rail (11), the top surface of the third slide rail (11) is slidably mounted with a base (12), the top surface of the base (12) is provided with a mounting groove (13), the top surface of the third slide rail (11) is mounted with a rotating shaft (14) and a slide plate (15), the outer side surface of the rotating shaft (14) is fixedly mounted with a roller (16), the outer side surface of the roller (16) is mounted with a conveyor belt (17), the outer side surface of the conveyor belt (17) is fixedly mounted with a connecting rod (18), and the bottom surface of the third slide rail (11) is fixedly mounted with a driving motor (19).

2. The automatic chip mounter for automotive LED modules according to claim 1, characterized in that: The number of the first hydraulic cylinder (4), the first slide rail (5) and the first sliding block (6) is two, and the output shafts of the two first hydraulic cylinders (4) are respectively fixedly connected to the rear side surfaces of the two first sliding blocks (6).

3. The automatic chip mounter for automotive LED modules according to claim 1, characterized in that: The output shaft of the second hydraulic cylinder (7) is fixedly connected to the left side surface of the second sliding block (9).

4. The automatic chip mounter for automotive LED modules according to claim 1, characterized in that: The number of the rotating shafts (14) and the number of the rollers (16) are both plural, and the output shaft of the driving motor (19) is fixedly connected to the bottom surface of one of the rotating shafts (14).

5. The automatic chip mounter for automotive LED modules according to claim 1, characterized in that: The number of the chute plates (15) is two, and the conveyor belt (17) is slidably mounted on the outer sides of the two chute plates (15).

6. The automatic chip mounter for automotive LED modules according to claim 1, characterized in that: The base (12), the mounting groove (13) and the connecting rod (18) are all provided in plurality, and the ends of the connecting rods (18) away from the conveyor belt (17) are respectively fixedly connected to the inner side surfaces of the plurality of bases (12).

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