Combined homogenizer for thick garbage materials in small bags
By adding isolation reflux plate and cutting tool in the wire rub machine, extending the residence time of the packaging bag, the wire rub and homogenization treatment of bagged viscous materials is achieved, and the short residence time and difficulty in fiber cutting in the prior art are solved. The problem is to meet the harmless treatment needs of cement kilns and save fuel costs.
Patent Information
- Application Number
- CN202421021137.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-12
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-12
AI Technical Summary
In the prior art, the residence time of the packaging woven bag and the viscous material in the wire rub machine is short, which makes it inconvenient to rub the packaging bag in the bag of viscous material, and is not easy to homogenize with the viscous material, and the fibers are long. The wire is difficult to cut, which affects the harmless treatment of the coordinated disposal of cement kilns.
Add isolation reflux plate and cutting tool in the wire rub machine to extend the residence time of the packaging and braided bags, realize the wire rub and homogenization of bagged viscous materials, and cut off the fiber filaments before discharge to form a suitable cement kiln Coordinated disposal products.
It effectively solves the problem of short residence time of packaging bags and materials in the wire rub machine, realizes wire rub and homogenization of bagged viscous materials, ensures the cutting of fiber filaments and meets the harmless treatment needs of cement kilns. Save fuel costs.
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Figure CN222342702U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environmental engineering sludge treatment, in particular to a small-bag viscous garbage material combined homogenizer. Background Art
[0002] In the field of waste co-disposal in cement kilns, waste is often packaged, stored and transported in 50 kg or 25 kg woven bags or woven bags with anti-seepage inner walls. In the past, when pre-processing such materials, it was necessary to manually untie the binding ropes of the woven bags and pour the materials out of the bags, which was extremely labor-intensive, and the woven bags also became waste after being contaminated. Because woven bags are plastic products, they have their own fuel value and are conducive to the co-disposal of cement kilns. Therefore, they can be crushed and mixed with the materials in the bags and then sent to the cement kiln for harmless treatment, while saving the fuel cost of the cement kiln. However, when the device processes materials and woven bags, due to the short residence time of the packaging woven bags and materials in the thread rolling machine, it is not convenient to roll the packaging bags in the bagged viscous materials, and it is not convenient to homogenize with the viscous materials, and it is not convenient to cut the fiber filaments before discharging the materials. Summary of the invention
[0003] In view of the deficiencies in the prior art, the utility model provides a combined homogenizer for small-bag viscous garbage materials, which solves the problems that when the device processes materials and woven bags, the packaging woven bags and materials have a short residence time in the thread rolling machine, making it inconvenient to roll the packaging bags in the bagged viscous materials into threads, and it is inconvenient to homogenize the viscous materials at the same time, and it is inconvenient to cut the fiber filaments before discharging the materials.
[0004] To achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a small bag of viscous garbage material combined homogenizer, including a base, a servo motor is installed on the base, a shell is installed on the base, a feed hopper is connected to the shell, a first seal is installed in one port of the shell, a orifice plate is installed in the other port of the shell, a second seal is installed in the mouth of the orifice plate, a rotating tooth is placed in the shell, both sides of the rotating tooth are respectively installed in the first seal and the second seal, one end of the rotating tooth is connected to the output shaft of the servo motor, ten cutters are equidistantly installed on both sides of the rotating tooth, ten partitions are equidistantly installed on both sides of the interior of the shell, and a rotating knife is installed on the rotating tooth.
[0005] Preferably, a sealing structure is installed on one port of the housing, and the sealing structure includes a cover plate, a sealing gasket, a mounting hole, a threaded groove and a bolt;
[0006] The sealing gasket is installed on the cover plate, and four mounting holes are opened on the cover plate. Four threaded grooves are opened on the shell. The mounting holes correspond to the threaded grooves one by one. Bolts are respectively inserted into the mounting holes. The bolts correspond to the mounting holes one by one. The bolts are respectively sleeved in the threaded grooves. The sealing gasket is inserted into the opening on the shell, and the first seal is installed in the opening on the cover plate.
[0007] Preferably, the second seal is placed in the opening on the orifice plate, four blocks are equidistantly installed in a ring shape outside the second seal, four slots are equidistantly opened in a ring shape inside the opening on the orifice plate, the blocks are connected in the slots, and the blocks correspond to the slots one by one.
[0008] Preferably, the orifice plate is placed in another port of the shell, a sleeve plate is installed in the shell, a first bearing seat is installed on the base, a threaded rod is rotatably installed in the first bearing seat, a circular opening is opened on the rotating tooth, the threaded rod passes through the opening on the orifice plate, the threaded rod is placed in the circular opening, a threaded sleeve is connected to the outer shell of the threaded rod, the threaded sleeve is tightly against the orifice plate, and the orifice plate is tightly against the sleeve plate.
[0009] Preferably, the rotary cutter is mounted on the rotary tooth via a fixing structure, and the fixing structure comprises a screw, a through hole and a threaded hole;
[0010] The rotary cutter is sleeved on the rotary tooth, the through hole is arranged on the rotary cutter, the threaded hole is arranged on the rotary tooth, the screw passes through the through hole, and the screw is sleeved in the threaded hole.
[0011] Preferably, a second bearing seat is installed on the base, the rotating tooth is rotatably installed in the second bearing seat, a reducer is installed on the base, the rotating tooth is connected to the rotating shaft on one side of the reducer through a first connecting member, the first connecting member is covered with a first shell, the output shaft of the servo motor is connected to the rotating shaft on the other side of the reducer through a second connecting member, and the second connecting member is covered with a second shell.
[0012] The utility model provides a combined homogenizer for small-bag viscous garbage materials. It has the following beneficial effects:
[0013] This solution is based on the paper industry thread rolling machine, and an isolation counterflow plate is installed between each tool in the working chamber, and a cutting tool is installed in the discharge section. This invention increases the residence time of the packaging woven bag in the thread rolling machine, and the packaging bag in the bagged viscous material is threaded, and at the same time, the viscous material is homogenized, and the fiber filaments are cut before the material is discharged, and a product that meets the requirements of cement kiln co-disposal is prepared. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the mounting hole, thread groove and bolt of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the screw, through hole and threaded hole of the utility model;
[0017] Figure 4 It is a structural schematic diagram of the utility model A.
[0018] In the figure: 1 base, 2 servo motor, 3 housing, 4 fixing structure, 401 screw, 402 through hole, 403 threaded hole, 5 feed hopper, 6 first bearing seat, 7 second bearing seat, 8 rotating teeth, 9 tool, 10 partition, 11 orifice plate, 12 rotating tool, 13 threaded rod, 14 reducer, 15 first connecting piece, 16 first housing, 17 second connecting piece, 18 second housing, 19 cover plate, 20 first seal, 21 sealing gasket, 22 mounting hole, 23 threaded groove, 24 bolt, 25 sleeve plate, 26 second seal, 27 block, 28 slot, 29 threaded sleeve. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.
[0021] Embodiment 1:
[0022] Depend on Figure 1-3It can be seen that a small bag of viscous garbage material combined homogenizer includes a base 1, a servo motor 2 is installed on the base 1, a shell 3 is installed on the base 1, a feed hopper 5 is connected to the shell 3, a first seal 20 is installed in one port of the shell 3, a hole plate 11 is installed in the other port of the shell 3, a second seal 26 is installed in the hole on the hole plate 11, a rotating tooth 8 is placed in the shell 3, both sides of the rotating tooth 8 are respectively installed in the first seal 20 and the second seal 26, one end of the rotating tooth 8 is connected to the output shaft of the servo motor 2, ten cutters 9 are equidistantly installed on both sides of the rotating tooth 8, ten partitions 10 are equidistantly installed on both sides of the interior of the shell 3, and a rotating knife 12 is installed on the rotating tooth 8;
[0023] In the specific implementation process, it is worth pointing out that the servo motor 2 is powered on to work, and the output shaft of the servo motor 2 can be fixedly connected to the rotating tooth 8 or connected through a reducer. The reducer plays a role in matching the rotation speed and transmitting torque between the prime mover and the working machine or the actuator. The middle of the orifice plate 11 is a large-diameter circular opening with a size of 5-10cm, and there are 1-2cm holes distributed in a ring shape at a distance of about 1cm outside the outer circle of the circular opening. The orifice plate 11 can be welded to the opening at the other end of the shell 3 or installed by bolting. The latter can remove the orifice plate 11 to clear the blocked hole. The tool 9 above the rotating tooth 8 is between the two adjacent partitions 10 above the shell 3, and the same applies to the bottom;
[0024] Specifically, small bags of viscous garbage materials are thrown into the shell body 3 through the feed hopper 5, and then the output shaft of the servo motor 2 drives the rotating teeth 8 to rotate in the shell body 3. The rotating teeth 8 crush the small bags of viscous garbage materials and transport the small bags of viscous garbage materials in the shell body 3. The cutter 9 cuts the small bags of viscous garbage materials, and the partition 10 can slow down the discharge speed of the crushed materials and better homogenize the materials. The materials are extruded through the holes on the orifice plate 11. As the materials are extruded, the rotating knife 12 cuts the fiber filaments before discharging the materials.
[0025] Embodiment 2:
[0026] Depend on Figure 1 , 2 As shown in FIG. 4 , a sealing structure is installed on one end of the housing 3 , and the sealing structure includes a cover plate 19 , a sealing gasket 21 , a mounting hole 22 , a threaded groove 23 and a bolt 24 ;
[0027] The sealing gasket 21 is installed on the cover plate 19. The cover plate 19 is provided with four mounting holes 22. The housing 3 is provided with four thread grooves 23. The mounting holes 22 correspond to the thread grooves 23 one by one. Bolts 24 are respectively inserted into the mounting holes 22. The bolts 24 correspond to the mounting holes 22 one by one. The bolts 24 are respectively sleeved in the thread grooves 23. The sealing gasket 21 is inserted into the opening on the housing 3. The first seal 20 is installed in the opening on the cover plate 19.
[0028] In the specific implementation process, it is worth pointing out that the sealing pad 21 is made of rubber material, and fluororubber material can be selected because of its corrosion resistance. The rubber pad 21 is hollow, and the outer contour shape is consistent with the inner diameter shape of the shell 3, and the size is also consistent. The density pad 21 seals the gap between the cover plate 19 and the shell 3;
[0029] Specifically, the first seal 20 on the cover plate 19 is moved along the axial direction of the rotating tooth 8 to the side of the housing 3, and the sealing gasket 21 is inserted into the housing 3. The bolts 24 are passed through the mounting holes 22 on the cover plate 19 one by one, and screwed into the threaded grooves 23 on the housing 3, so that the cover plate 19 is installed on the housing 3. Otherwise, the cover plate 19 can be disassembled, the housing 3 can be punched, and the internal parts of the housing 3 can be inspected or cleaned.
[0030] Furthermore, the second seal 26 is placed in the opening of the orifice plate 11, and four clamping blocks 27 are installed in an annular shape and equidistantly outside the second seal 26, and four clamping grooves 28 are opened in an annular shape and equidistantly inside the opening of the orifice plate 11, and the clamping blocks 27 are clamped in the clamping grooves 28, and the clamping blocks 27 correspond to the clamping grooves 28 one by one;
[0031] In the specific implementation process, it is worth pointing out that the opening on the orifice plate 11 is a convex circular opening, the second seal 26 is placed in the large diameter portion of the opening on the orifice plate 11, and the clamping block 27 is clamped in the clamping groove 28, so that the second seal 26 is limited in the opening on the orifice plate 11;
[0032] Specifically, when the cover plate 19 is completely disassembled, the rotating tooth 8 is rotated 90 degrees, so that the cutter 9 and the rotating knife 12 are in a vertical state with the partition 10. At this time, the rotating tooth 8 is moved outward, and the block 27 on the second seal 26 leaves the slot 28, so that the rotating tooth 8 is pulled out of the housing 3 without interference, and the rotating tooth 8 can be taken out for cleaning or repair and replacement;
[0033] Further, the orifice plate 11 is placed in another port of the housing 3, a sleeve plate 25 is installed in the housing 3, a first bearing seat 6 is installed on the base 1, a threaded rod 13 is rotatably installed in the first bearing seat 6, a round opening is opened on the rotating gear 8, the threaded rod 13 passes through the opening on the orifice plate 11, the threaded rod 13 is placed in the round opening, a threaded sleeve 29 is connected to the outer sleeve of the threaded rod 13, the threaded sleeve 29 is tightly pressed against the orifice plate 11, and the orifice plate 11 is tightly pressed against the sleeve plate 25;
[0034] In the specific implementation process, it is worth pointing out that the inner diameter of the sleeve plate 25 is consistent with the inner diameter of the sealing gasket 21, and the outer contour shape of the sleeve plate 25 is consistent with the inner diameter shape of the housing 3, and the size is also consistent. The first bearing seat 6 can be installed on the base 1 by welding or bolting. The position where the threaded rod 13 is connected to the first bearing seat 6 has no thread. The opening on the orifice plate 11 through which the threaded rod 13 passes is a small-diameter opening, and the contact position between the threaded rod 13 and the round opening is not processed with threads. When the rotating tooth 8 rotates, the round opening on the rotating tooth 8 rotates along the outside of the threaded rod 13;
[0035] Specifically, the opening on the orifice plate 11 moves inward along the threaded rod 13 and is placed in the opening in the housing 3. The threaded sleeve 29 is rotated and moved inward along the threaded rod 13 to fix the orifice plate 11 on the sleeve plate 25 so that the orifice plate 25 is installed in the housing 3. Conversely, the orifice plate 11 can be moved outward along the threaded rod 13 to make the orifice plate 11 leave the housing 3, so that the blocked holes on the orifice plate 11 can be cleaned.
[0036] On the basis of the above-mentioned embodiment 1, the rotating knife 12 is mounted on the rotating tooth 8 through the fixing structure 4, and the fixing structure 4 includes a screw 401, a through hole 402 and a threaded hole 403;
[0037] The rotating blade 12 is sleeved on the rotating tooth 8, a through hole 402 is provided on the rotating blade 12, a threaded hole 403 is provided on the rotating tooth 8, a screw 401 passes through the through hole 402, and the screw 401 is sleeved in the threaded hole 403;
[0038] In the specific implementation process, it is worth pointing out that when the rotary knife 12 is installed, the through hole 402 on the rotary knife 12 is in a vertical state with the partition 10 in the housing 3, and the threaded hole 403 is also in a vertical state with the partition 10. When the rotary knife 12 is disassembled, the through hole 402 and the threaded hole 403 are in a parallel state with the partition 10;
[0039] Specifically, the rotating knife 12 is put on the rotating tooth 8, and the through hole 402 is matched with the threaded hole 403, and the screw 401 passes through the through hole 402 and is screwed into the threaded hole 403, so that the rotating knife 12 is installed on the rotating tooth 8, and vice versa, the rotating knife 12 can be removed.
[0040] Embodiment three:
[0041] Depend on Figure 1 It can be seen that the second bearing seat 7 is installed on the base 1, the rotating gear 8 is rotatably installed in the second bearing seat 7, the reducer 14 is installed on the base 1, the rotating gear 8 is connected to the rotating shaft on one side of the reducer 14 through the first connecting member 15, the first connecting member 15 is covered with a first shell 16, the output shaft of the servo motor 2 is connected to the rotating shaft on the other side of the reducer 14 through the second connecting member 17, and the second connecting member 17 is covered with a second shell 18;
[0042] In the specific implementation process, it is worth pointing out that the second bearing seat 7 can be installed on the base 1 by welding or bolting. The reducer 14 is an independent component consisting of a gear transmission, a worm transmission, and a gear-worm transmission enclosed in a rigid shell, and is often used as a reduction transmission device between the prime mover and the working machine. It plays the role of matching the speed and transmitting torque between the prime mover and the working machine or the actuator. The reducer 14 can be installed on the base 1 by welding or bolting. The first connecting member 15 and the second connecting member 17 are flange connecting members. The first shell 16 and the second shell 18 can be installed on the base 1 by bolting. Similarly, a rubber material can be installed under the first shell 16 and the second shell 18 and directly seated on the base 1;
[0043] Specifically, the output shaft of the servo motor 2 drives the reducer 14 to rotate through the second connecting member 17, and the reducer 14 plays the role of matching the rotation speed and transmitting the torque. The reducer 14 drives the rotating tooth 8 to rotate along the second bearing seat 7 through the first connecting member 15, so that the rotating tooth 8 rotates stably.
[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0045] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A small bagged viscous garbage material combined homogenizer, comprising a base (1), characterized in that: A servo motor (2) is mounted on the base (1), a shell (3) is mounted on the base (1), a feed hopper (5) is connected to the shell (3), a first seal (20) is mounted in one port of the shell (3), a perforated plate (11) is mounted in the other port of the shell (3), a second seal (26) is mounted in the opening of the perforated plate (11), a rotating tooth (8) is placed in the shell (3), two sides of the rotating tooth (8) are respectively mounted in the first seal (20) and the second seal (26), one end of the rotating tooth (8) is connected to the output shaft of the servo motor (2), a plurality of cutters (9) are equidistantly mounted on two sides of the rotating tooth (8), a plurality of partitions (10) are equidistantly mounted on two sides of the interior of the shell (3), and a rotating knife (12) is mounted on the rotating tooth (8).
2. A small bagged viscous garbage material combined homogenizer according to claim 1, characterized in that: A sealing structure is installed on one end of the housing (3), the sealing structure comprising a cover plate (19), a sealing gasket (21), a mounting hole (22), a threaded groove (23) and a bolt (24); The sealing gasket (21) is mounted on the cover plate (19). The cover plate (19) is provided with a plurality of mounting holes (22). The shell (3) is provided with a plurality of thread grooves (23). The mounting holes (22) correspond to the thread grooves (23) one by one. Bolts (24) are respectively inserted into the mounting holes (22). The bolts (24) correspond to the mounting holes (22) one by one. The bolts (24) are respectively sleeved in the thread grooves (23). The sealing gasket (21) is inserted into the opening on the shell (3). The first seal (20) is mounted in the opening on the cover plate (19).
3. A small bagged viscous garbage material combined homogenizer according to claim 1, characterized in that: The second seal (26) is placed in the opening of the orifice plate (11); a plurality of clamping blocks (27) are equidistantly mounted on the outside of the second seal (26) in the form of an annular ring; a plurality of clamping grooves (28) are equidistantly opened in the opening of the orifice plate (11) in the form of an annular ring; the clamping blocks (27) are clamped in the clamping grooves (28); the clamping blocks (27) correspond to the clamping grooves (28) in a one-to-one manner.
4. A small bagged viscous garbage material combined homogenizer according to claim 1, characterized in that: The orifice plate (11) is placed in another port of the shell (3), a sleeve plate (25) is installed in the shell (3), a first bearing seat (6) is installed on the base (1), a threaded rod (13) is rotatably installed in the first bearing seat (6), a circular opening is opened on the rotating tooth (8), the threaded rod (13) passes through the opening on the orifice plate (11), the threaded rod (13) is placed in the circular opening, a threaded sleeve (29) is connected to the outer shell of the threaded rod (13), the threaded sleeve (29) is tightly pressed against the orifice plate (11), and the orifice plate (11) is tightly pressed against the sleeve plate (25).
5. A small bagged viscous garbage material combined homogenizer according to claim 1, characterized in that: The rotating knife (12) is mounted on the rotating tooth (8) via a fixing structure (4), wherein the fixing structure (4) comprises a screw (401), a through hole (402) and a threaded hole (403); The rotating knife (12) is sleeved on the rotating tooth (8), the through hole (402) is provided on the rotating knife (12), the threaded hole (403) is provided on the rotating tooth (8), the screw (401) passes through the through hole (402), and the screw (401) is sleeved in the threaded hole (403).
6. A small bagged viscous garbage material combined homogenizer according to claim 1, characterized in that: A second bearing seat (7) is mounted on the base (1), the rotating tooth (8) is rotatably mounted in the second bearing seat (7), a reducer (14) is mounted on the base (1), the rotating tooth (8) is connected to a rotating shaft on one side of the reducer (14) via a first connecting member (15), the first connecting member (15) is covered with a first shell (16), the output shaft of the servo motor (2) is connected to a rotating shaft on the other side of the reducer (14) via a second connecting member (17), the second connecting member (17) is covered with a second shell (18).