Emulsifying machine for collagen food production
By designing the cleaning mechanism and emulsifying mechanism in the skin jelly production emulsifier, the problem of inconvenient cleaning of the existing emulsifier is solved, efficient cleaning and emulsification effects are achieved inside the body, and the continuous use efficiency of the equipment is ensured.
Patent Information
- Application Number
- CN202421179853.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-28
AI Technical Summary
After use, the existing skin-frost production and emulsifiers will retain stirring materials inside and do not have cleaning functions, which will make it difficult to clean internal residues, which will be time-consuming and labor-intensive to clean, and will be inefficient, so the effect of the next use cannot be guaranteed.
An emulsifying machine for collagen food production is designed, including a cleaning mechanism and an emulsifying mechanism. The cleaning mechanism cleans the inside of the machine body through the water pump and nozzle system, and the emulsifying mechanism realizes emulsification and cleaning through the motor, transmission components and scraper system.
Through the design of the cleaning mechanism, the emulsion suspension can be effectively prevented from adhering to the inside of the machine body, thereby improving the effect of the next use. The emulsification mechanism can evenly mix incompatible ingredients such as fat and water to form a milky suspension, and cooperate with the cleaning mechanism to clean the inside of the body.
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Figure CN222342718U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of aspic production technology, specifically to an emulsifying machine for collagen food production. Background Technology
[0002] Pork skin jelly is a traditional Chinese food, usually made from animal collagen protein ingredients such as pork skin and tendons, along with seasonings. Its preparation method is relatively simple, but it requires a long cooking and solidification process. Because of its refreshing and smooth texture and rich collagen, it is considered beneficial to skin and joint health. An emulsifier is needed to emulsify pork skin jelly.
[0003] For example, Chinese Patent (Announcement No.: CN209631098U) discloses an emulsifier, which includes a stirring head. The stirring head includes: an emulsifying shaft; an emulsifying section, which is axially connected to the emulsifying shaft and rotates with the emulsifying shaft to output shear force to the liquid medium; and a pushing section, which is axially connected to the emulsifying shaft and rotates synchronously with the emulsifying section. The pushing section is used to push the liquid medium along the axial direction of the emulsifying shaft to the emulsifying section. In this emulsifier, by separately setting the pushing section and the emulsifying section, the functions of dispersing the liquid medium and applying shear force to the liquid medium are respectively realized, which solves the defect that a single stirring head cannot simultaneously take into account dispersion and shear force output. This can effectively improve the stirring capacity of the stirring equipment and meet the stirring and mixing requirements of materials such as waterproof materials.
[0004] The aforementioned emulsifier still has certain shortcomings. By separately setting up a pushing section and an emulsifying section to achieve the functions of dispersing the liquid medium and applying shear force to the liquid medium, the defect that a single stirring head cannot simultaneously handle dispersion and shear force output is solved, thereby effectively improving the stirring capacity of the stirring equipment. However, after using the emulsifier, there will be material residue inside the emulsifier, and since it does not have a cleaning function, the material residue inside is difficult to clean, and cleaning is time-consuming, laborious, and inefficient, which cannot guarantee the effect of the next use. Therefore, this application proposes an emulsifier for collagen food production to solve the above problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, this application provides a collagen food production emulsifier that is easy to clean, thus solving the problem of inconvenient cleaning of existing aspic production emulsifiers.
[0006] To achieve the above objectives, this application provides the following technical solution: a collagen food production emulsifier, comprising a machine body, a fixed plate fixed to the inner wall of the machine body, an emulsification mechanism for emulsifying aspic provided on the fixed plate, a cleaning mechanism for cleaning the interior of the machine body provided on the upper surface of the machine body, and a rotating tube rotatably connected to the interior of the machine body via bearings;
[0007] The cleaning mechanism includes a first cleaning component and a second cleaning component. The first cleaning component includes a water tank fixed to the upper surface of the machine body, a first water pump fixed to the upper surface of the water tank, a first water pipe fixed to the input end of the first water pump and extending through and into the water tank, a second water pipe fixed to the output end of the first water pump, a rotary joint fixed to the lower surface of the second water pipe, and a plurality of second spray pipes fixed to the outer surface of the rotary joint.
[0008] By adopting the above technical solution, the cleaning mechanism prevents the emulsion suspension from adhering to the inside of the machine body, thus affecting the next use. The emulsification mechanism mixes immiscible components such as fat and water evenly to form an emulsion suspension.
[0009] Furthermore, the second cleaning assembly includes two second water pumps fixed to the upper surface of the machine body, a third water pipe fixed to the input end of the second water pump, a fourth water pipe fixed to the output end of the second water pump, two spray boxes fixed to the lower surface of the fixed plate, and a plurality of first spray pipes fixed to the lower surface of the spray boxes.
[0010] The above technical solution prevents the emulsion suspension from adhering to the inside of the machine body, thus affecting its next use.
[0011] Furthermore, both the first and second water pipes are L-shaped, and the lower surface of the rotary joint is fixed to the upper surface of the rotary pipe.
[0012] By adopting the above technical solution, the rotary joint can prevent the second water pipe from rotating along with the rotary pipe when the rotary pipe rotates.
[0013] Furthermore, the third water pipe at the left end is longer than the third water pipe at the right end, and the two third water pipes are fixed to the left and right sides of the water tank respectively on opposite sides.
[0014] The above technical solution facilitates the flow of water from the water tank into the third water pipe.
[0015] Furthermore, the fourth water pipe is U-shaped, and the lower ends of the two fourth water pipes on opposite sides are respectively fixed to the opposite sides of the two spray boxes.
[0016] By adopting the above technical solution, it is convenient for water in the third water pipe to enter the fourth water pipe, and then enter the spray box through the fourth water pipe.
[0017] Furthermore, the emulsification mechanism includes a motor fixed to the upper surface of the fixed plate, a rotating rod fixed to the outer surface of the motor output shaft, and a transmission assembly disposed on the outer surface of the rotating rod. The emulsification mechanism also includes multiple connecting rods fixed to the outer surface of the rotating tube and a second scraper fixed to the lower surface of the rotating tube. A first scraper is fixed to the side of the multiple connecting rods away from the rotating tube.
[0018] Using the above technical solution, immiscible components such as fat and water are mixed evenly to form an emulsion suspension.
[0019] Furthermore, the transmission assembly includes a first sprocket fixed to the outer surface of the rotating rod and a second sprocket fixed to the outer surface of the rotating tube, with a chain drivingly connected to the outer surfaces of the first sprocket and the second sprocket.
[0020] Using the above technical solution, the rotating rod drives the rotating tube to rotate through the transmission assembly.
[0021] Furthermore, the left and right sides of the second scraper are respectively fixed to the opposite side of the two first scrapers, the first scrapers are slidably connected to the inner wall of the machine body, and the second scraper is slidably connected to the lower surface of the inner cavity of the machine body.
[0022] By adopting the above technical solution, the inner cavity wall of the machine body is cleaned by the first scraper and the second scraper to prevent the emulsion from adhering to the inner cavity wall of the machine body after emulsification, which would be inconvenient to clean.
[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0024] 1. This jelly production emulsifier, through a cleaning mechanism, has a first water pump that sends water from the water tank to the second water pipe through the first water pipe, then to the rotating pipe through the rotary joint, and finally sprays it out through the second spray pipe. The second water pump sends water from the water tank to the fourth water pipe through the third water pipe. The water enters the spray box and is sprayed out through the first spray pipe to clean the inside of the machine.
[0025] 2. This aspic production emulsifier uses an emulsification mechanism where a motor drives a rotating rod to rotate, which in turn drives a rotating tube to rotate via a transmission assembly. The rotating tube then drives multiple connecting rods and a second scraper to rotate, which in turn drives a first scraper to rotate. The connecting rods emulsify the aspic, while the first and second scrapers clean the inside of the machine. Simultaneously, a cleaning mechanism is used to thoroughly clean the inside of the machine. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of this application;
[0027] Figure 2 This is a three-dimensional structural diagram of the body of this application;
[0028] Figure 3 This is a schematic diagram of the cleaning mechanism of this application;
[0029] Figure 4 This is a schematic diagram of the emulsification mechanism in this application.
[0030] In the diagram: 1. Body; 2. Fixing plate; 3. Cleaning mechanism; 301. Water tank; 302. First water pipe; 303. First water pump; 304. Second water pipe; 305. Rotary joint; 306. Third water pipe; 307. Second water pump; 308. Fourth water pipe; 309. Spray box; 310. First spray nozzle; 311. Second spray nozzle; 4. Rotary pipe; 5. Emulsification mechanism; 501. Motor; 502. Rotating rod; 503. Transmission assembly; 504. Connecting rod; 505. First scraper; 506. Second scraper. Detailed Implementation
[0031] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0032] Please see Figure 1-2 This embodiment of a collagen food production emulsifier includes a body 1, a fixing plate 2 fixed to the inner wall of the body 1, an emulsification mechanism 5 for emulsifying aspic on the fixing plate 2, which mixes immiscible components such as fat and water evenly to form an emulsion suspension, a cleaning mechanism 3 for cleaning the inside of the body 1 on the upper surface of the body 1 to prevent the emulsion suspension from adhering to the inside of the body 1 and thus affecting the next use, and a rotating tube 4 is rotatably connected to the inside of the body 1 through a bearing.
[0033] The upper surface of the machine body 1 and the upper surface of the fixing plate 2 are both provided with rotating holes. The rotating tube 4 is rotatably connected to the inside of the rotating tube 4 through the bearing. The upper surface of the machine body 1 is fixed with a feed pipe that penetrates and extends into the inside of the machine body 1. The lower surface of the machine body 1 is fixed with a discharge pipe. The lower surface of the discharge pipe is fixed with a control valve for controlling the discharge.
[0034] Please see Figure 3 For ease of cleaning, the cleaning mechanism 3 in this embodiment includes a first cleaning component and a second cleaning component. The first cleaning component includes a water tank 301 fixed to the upper surface of the body 1, a first water pump 303 fixed to the upper surface of the water tank 301, a first water pipe 302 fixed to the input end of the first water pump 303 and extending through and into the interior of the water tank 301, a second water pipe 304 fixed to the output end of the first water pump 303, a rotary joint 305 fixed to the lower surface of the second water pipe 304, and a plurality of second spray pipes 311 fixed to the outer surface of the rotary pipe 4.
[0035] The second cleaning assembly includes two second water pumps 307 fixed to the upper surface of the body 1, a third water pipe 306 fixed to the input end of the second water pump 307, a fourth water pipe 308 fixed to the output end of the second water pump 307, two spray boxes 309 fixed to the lower surface of the fixing plate 2, and multiple first spray pipes 310 fixed to the lower surface of the spray boxes 309.
[0036] The first water pipe 302 and the second water pipe 304 are both L-shaped. The lower surface of the rotary joint 305 is fixed to the upper surface of the rotary pipe 4 to prevent the second water pipe 304 from rotating together when the rotary pipe 4 rotates. The third water pipe 306 on the left end is longer than the third water pipe 306 on the right end. The opposite sides of the two third water pipes 306 are fixed to the left and right sides of the water tank 301 respectively, so that the water in the water tank 301 can enter the third water pipe 306.
[0037] In addition, the fourth water pipe 308 is U-shaped, and the lower ends of the two fourth water pipes 308 on opposite sides are respectively fixed to the opposite sides of the two spray boxes 309, so that the water in the third water pipe 306 can enter the fourth water pipe 308 and enter the spray box 309 through the fourth water pipe 308.
[0038] In this embodiment, the cleaning mechanism 3 has a first water pump 303 that sends water from the water tank 301 to the second water pipe 304 through the first water pipe 302, then to the rotary pipe 4 through the rotary joint 305, and finally sprays it out through the second spray pipe 311. The second water pump 307 sends water from the water tank 301 to the fourth water pipe 308 through the third water pipe 306. The water then enters the spray box 309 and is sprayed out through the first spray pipe 310 to clean the inside of the machine body 1.
[0039] Please see Figure 4 To facilitate emulsification, the emulsification mechanism 5 in this embodiment includes a motor 501 fixed to the upper surface of the fixed plate 2, a rotating rod 502 fixed to the outer surface of the output shaft of the motor 501, and a transmission assembly 503 disposed on the outer surface of the rotating rod 502. The rotating rod 502 drives the rotating tube 4 to rotate through the transmission assembly 503. The emulsification mechanism 5 also includes multiple connecting rods 504 fixed to the outer surface of the rotating tube 4 and a second scraper 506 fixed to the lower surface of the rotating tube 4. A first scraper 505 is fixed on the side of the multiple connecting rods 504 away from the rotating tube 4. The first scraper 505 and the second scraper 506 clean the inner wall of the machine body 1 to prevent the emulsified material from adhering to the inner wall of the machine body 1 and making it inconvenient to clean.
[0040] The transmission assembly 503 includes a first sprocket fixed to the outer surface of the rotating rod 502 and a second sprocket fixed to the outer surface of the rotating tube 4. The outer surfaces of the first sprocket and the second sprocket are connected by a chain. The rotating rod 502 drives the rotating tube 4 to rotate through the transmission assembly 503.
[0041] In addition, the left and right sides of the second scraper 506 are respectively fixed to the opposite side of the two first scrapers 505. The first scrapers 505 are slidably connected to the inner wall of the machine body 1, and the second scraper 506 is slidably connected to the lower surface of the inner cavity of the machine body 1. The inner wall of the machine body 1 is cleaned by the first scrapers 505 and the second scrapers 506 to prevent the emulsified material from adhering to the inner wall of the machine body 1 and making it inconvenient to clean.
[0042] In this embodiment, the emulsification mechanism 5 is driven by a motor 501 to rotate a rotating rod 502. The rotating rod 502 drives the rotating tube 4 to rotate together through a transmission assembly 503. The rotating tube 4 drives multiple connecting rods 504 and a second scraper 506 to rotate together. The connecting rods 504 drive the first scraper 505 to rotate. The connecting rods 504 emulsify the aspic, and the first scraper 505 and the second scraper 506 clean the inside of the machine body 1. At the same time, it works in conjunction with the cleaning mechanism 3 to clean the inside of the machine body 1.
[0043] The working principle of the above embodiments is as follows:
[0044] (1) When it is necessary to clean the inside of the machine body 1, start the first water pump 303 and the second water pump 307. The first water pump 303 draws water from the water tank 301 through the first water pipe 302 and sends the water to the second water pipe 304 through the first water pipe 302. The water in the second water pipe 304 is sent to the rotary pipe 4 through the rotary joint 305 and sprayed out through the second spray pipe 311. The second water pump 307 draws water from the water tank 301 through the third water pipe 306 and sends it to the fourth water pipe 308. The water is sent to the spray box 309 through the fourth water pipe 308 and sprayed out through the first spray pipe 310 at the bottom of the spray box 309 to clean the inside of the machine body 1.
[0045] (2) When emulsification is required, start the motor 501. The motor 501 drives the rotating rod 502 to rotate. The rotating rod 502 will drive the first sprocket to rotate at the same time. The first sprocket drives the second sprocket and the rotating tube 4 to rotate together through the chain. The rotating tube 4 drives multiple connecting rods 504 and the second scraper 506 to rotate together. The connecting rod 504 drives the first scraper 505 to rotate. The connecting rod 504 emulsifies the aspic. The first scraper 505 and the second scraper 506 clean the inside of the machine body 1. At the same time, the cleaning mechanism 3 is used to clean the inside of the machine body 1.
Claims
1. A collagen food production emulsifier, comprising a body (1), characterized in that: A fixing plate (2) is fixed to the inner cavity wall of the machine body (1), an emulsifying mechanism (5) for emulsifying the jelly is provided on the fixing plate (2), a cleaning mechanism (3) for cleaning the inside of the machine body (1) is provided on the upper surface of the machine body (1), and a rotating tube (4) is rotatably connected to the inside of the machine body (1) via a bearing; The cleaning mechanism (3) comprises a first cleaning component and a second cleaning component, wherein the first cleaning component comprises a water tank (301) fixed to the upper surface of the machine body (1), a first water pump (303) fixed to the upper surface of the water tank (301), a first water pipe (302) fixed to the input end of the first water pump (303) and penetrating and extending into the interior of the water tank (301), a second water pipe (304) fixed to the output end of the first water pump (303), a rotating joint (305) fixed to the lower surface of the second water pipe (304), and a plurality of second spray pipes (311) fixed to the outer surface of the rotating pipe (4).
2. The collagen food production emulsifier according to claim 1, characterized in that: The second cleaning component comprises two second water pumps (307) fixed to the upper surface of the machine body (1), a third water pipe (306) fixed to the input end of the second water pump (307), a fourth water pipe (308) fixed to the output end of the second water pump (307), two spray boxes (309) fixed to the lower surface of the fixed plate (2), and a plurality of first spray pipes (310) fixed to the lower surface of the spray box (309).
3. The collagen food production emulsifier according to claim 1, characterized in that: The first water pipe (302) and the second water pipe (304) are both L-shaped, and the lower surface of the rotating joint (305) is fixed to the upper surface of the rotating pipe (4).
4. The collagen food production emulsifier according to claim 2, characterized in that: The third water pipe (306) at the left end is longer than the third water pipe (306) at the right end, and opposite sides of the two third water pipes (306) are respectively fixed to the left and right sides of the water tank (301).
5. The collagen food production emulsifier according to claim 2, characterized in that: The fourth water pipe (308) is U-shaped, and the lower ends of the two fourth water pipes (308) on opposite sides are respectively fixed to the opposite sides of the two spray boxes (309).
6. The collagen food production emulsifier according to claim 1, characterized in that: The emulsifying mechanism (5) comprises a motor (501) fixed to the upper surface of the fixing plate (2), a rotating rod (502) fixed to the outer surface of the output shaft of the motor (501), and a transmission assembly (503) arranged on the outer surface of the rotating rod (502). The emulsifying mechanism (5) further comprises a plurality of connecting rods (504) fixed to the outer surface of the rotating tube (4), a second scraper (506) fixed to the lower surface of the rotating tube (4), and a first scraper (505) fixed to the side of the plurality of connecting rods (504) away from the rotating tube (4).
7. The collagen food production emulsifier according to claim 6, characterized in that: The transmission assembly (503) comprises a first sprocket fixed to the outer surface of the rotating rod (502) and a second sprocket fixed to the outer surface of the rotating tube (4), and the outer surfaces of the first sprocket and the second sprocket are transmission-connected with chains.
8. The collagen food production emulsifier according to claim 6, characterized in that: The left and right sides of the second scraper (506) are respectively fixed to the opposite sides of the two first scrapers (505); the first scrapers (505) are slidably connected to the inner cavity wall of the machine body (1); and the second scraper (506) is slidably connected to the lower surface of the inner cavity of the machine body (1).
Citation Information
Patent Citations
Emulsifying machine
CN209631098U